1 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATION
1 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONAbout SIMTechThe Singapore Institute of Manufacturing Technology (SIMTech) develops high-value manufacturing technology and human capital to enhance the competitiveness of Singapore’s manufacturing industry. It collaborates with various multinational and local companies in the precision engineering, medtech, aerospace, automotive, marine, oil & gas, electronics, semiconductor, logistics, and other sectors.SIMTech is a research institute of the Agency for Science, Technology and Research (A*STAR). With a pool of more than 450 researchers, we are committed to serve the manufacturing industry to develop the industrial, intellectual and human capital. We achieve these by: • Industry Assist - building technology capabilities through individual company-funded projects, Collaborative Industry Projects (CIPs), consortia and sharing of research facilities• Knowledge Transfer - filling skills or technology gaps via SkillsFuture training courses using Learn-Practise-Implement model, Annual Manufacturing Forum - SIMTech flagship conference-conference, lecture, seminar, workshop, customised short course and master class• Technology Transfer - sharing SIMTech-developed technology with industry through Technology Licensing, Open Innovation and Risk Sharing in Commercialisation• Manpower Sharing and Transfer - providing access to R&D expertise via Technology for Enterprise Capability Upgrading (T-UP), Staff Attachment and Technical AdvisorsOur Three Capitals
211918ContentsAbout MPTCOperations InnovationOperation MaNagement Innovation™(OMNI™) ProgrammeLEAN Implementation ProgrammeDigital Transformation & Innovation™ (DTI™) ProgrammeMobile Workflow Technology - wfMobile™5689131415172011Supply Chain & LogisticsLast Mile Logistics ManagementInventory Tracking System (ITS)Collection & Delivery Management System (CDMS)EnterpriseSmart Manufacturing Operations Management (Smart MOM)Manpower Scheduling SystemReal Time DashboardInventory Planning ProgrammeEnergy Efficiency Monitoring and Analysis System (E MAS)2Facility Layout Planning (FLy)MPTC Initiatives2210
2726 25ShopfloorOverall Equipment Effectiveness Monitoring System (OEEMS)Maintenance Management System (MMS)Quality Monitoring and Management (QMM) SystemIIoT-enabled Equipment Condition Monitoring and Alert (IECOM)Industrial Automatione-DataLogger+Complimentary Simple SolutionsLearn New Possibilities24293130
4 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONAbout MPTCENHANCING MANUFACTURING PRODUCTIVITYThe Manufacturing Productivity Technology Centre (MPTC) at SIMTech, a research institute of the Agency for Science, Technology and Research (A*STAR), was launched in October 2011. MPTC promotes the use of technology to enhance manufacturing productivity by improving efficiency and effectiveness. It also strives to create increased value with innovation towards high-value products and services. Overall, MPTC actively engages local companies to harness A*STAR’s technologies, tools, and capabilities in automation, processes, and systems to gain “step-change” improvements in productivity.OUR MISSIONTo spur industries towards using manufacturing technologies for productivity, growth and long-term sustainability.
5 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONReady-to-goTechnologies
6 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe objective is to train productivity and digital transformers to help company to achieve excellence.Operations InnovationOperation MaNagement Innovation™ Programme (OMNI™)LEAN ImplementationProgrammeDigital Transformation and Innovation™ Programme(DTI™)Mobile Workflow Technology - wfMobile™Operation MaNagement Innovation™ Programme (OMNI™)LEAN Implementation ProgrammeDigital Transformation and Innovation™ Programme (DTI™)Mobile Workflow Technology - wfMobile™The objective is to train key personnel - engineers, managers and senior staff of companies to be technology innovators to achieve manufacturing excellence. This programme aims to achieve productivity breakthroughs for an organisation by educating trainees in the fundamentals of LEAN principles and equipping them with LEAN techniques that can be implemented in the workplace.The objective is to train and guide key personnel of organisations to be Digital Transformers in leveraging digital technologies to accelerate business model changes and achieve meaningful digital transformation.To help companies adopt technology that allows configurable mobile workflows to digitise paper travellers, job-sheets, checklists, forms, and track on-the-go activities.
7 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThis module trains participants to evaluate and identify operations improvement areas and set performance objectives. This is done using the OmniMethodology™ as a systematic approach to operations improvement that is both effective and efficient.Operation MaNagement Innovation™ (OMNI™) ProgrammeOBJECTIVESDELIVERABLESBENEFITSThe objective is to train key personnel - engineers, managers and senior staff of companies to be technology innovators to achieve manufacturing excellence. This is accomplished by promoting the use of operations management techniques and technologies that support a company’s strategy. This will ensure that operations improvement are both effective (align to company’s strategy) and efficient (achieve productivity gains).This module provides the necessary fundamental knowledge and concepts needed to understand operations management by introducing key concepts in operations improvement and productivity.As operations management is a continuous improvement process, this programme equips participants with the necessary knowledge and skills, to systematically use the OmniMethodology™ to continuously improve the effectiveness and efficiency of the companies’ operations. This is similar to ensuring that companies can use this methodology to ‘fish’ for a life-time rather than be provided with fish for a day.BACKGROUNDMany companies do not have a methodology to improve its operations that align with the company’s objectives. Companies does not take a holistic approach when solving problems and tend to fire-fight. No action plan is created and improvements are not followed-up. Module 1 | Apply Operations Improvement Fundamentals (40 hours) (Classroom Session)Module 2 | Improve Operations Action Plan Using OmniMethodology™(On-site Mentorship) (40 hours)SoftwareTOTAL COST: S$6,000/MODULE + GSTUP TO 90% FUNDING FROM SSG(SUBJECT TO TERMS & CONDITIONS)For enquiries, please contact:Mr Ma BinTel: 9645 2037 | Email: [email protected] Connie NgTel: 9734 5656 | Email: [email protected]
8 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONPart 1Part 2LEAN Implementation ProgrammeOBJECTIVESDELIVERABLESTo train trainees in becoming LEAN champions and LEAN leaders who will commence on their own LEAN journeys, train colleagues, and foster lean culture within their organisations for continuous productivity improvements and long-term benefits.Consists of 4 half-day classroom sessions covering systematic approach to identify wastes (non-value-added activities), conducting root-cause analyses, and practical LEAN techniques.8 half-day on-site mentoring sessions to help facilitate the implementation of LEAN techniques.TOTAL COST: S$4,000 + GSTUP TO 90% FUNDING FROM SSG(SUBJECT TO TERMS & CONDITIONS)For enquiries, please contact:Ms Laura XuTel: 9765 6931 | Email: [email protected] Gary KwokTel: 9742 3119 | Email: [email protected]• 30-50 per cent Reduction in inventory• 20-40 per cent Reduction in defects• 20-50 per cent Reduction in leadtimeBACKGROUNDLEAN in an ongoing process to achieve complete elimination fo waste, and this involves the whole company and not dependant on an individual.
9 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONDigital Transformation & Innovation™ (DTI™) ProgrammeOBJECTIVESDELIVERABLESThe objective is to train and guide key personnel of organisations to be Digital Transformers in leveraging digital technologies to accelerate business model changes and achieve meaningful digital transformation.BACKGROUNDDigital Transformation is not just about digitalisation. It is about the transformation of the business value proposition, organisational processes, and people, by leveraging on the potentials of digital technologies.TOTAL COST: S$6,000/MODULE + GSTUP TO 90% FUNDING FROM SSG(SUBJECT TO TERMS & CONDITIONS)For enquiries, please contact:Mr Ma BinTel: 9645 2037 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected] 1 | Understand Digital Transformation (40 hours) (Immersive Learning at Model Factory@SIMTech)Unit 2 | Apply Digital Transformation & Innovation™ (DTI™) Methodology (40 hours) (On-site mentoring)BENEFITSUsing the Digital Transformation & Innovation™ (DTI™) Methodology, you will learn to analyse and (re-)design your strategies, business model, value streams, and system architecture to ensure greater alignment, unlock new business growth and achieve sustainable competitive advantage.Identifying Hotspots andTransformation AreasGenerating Initiatives,Future Activity Landscape &Smart System ArchitectureBenchmarking withDigital Readiness/MaturityDeveloping an Action Planfor Digital Transformation &Performance TrackerLinking Business Strategies withTopline / BottomlineImprovementUnderstanding Concepts ofDigital Transformation &Business Model InnovationAnalysing the CurrentActivity Landscape &System ArchitectureDesigning Business Modelto Leverage onDigital TechnologiesIMMERSIVE LEARNINGIdentifying Partners(for example, System Integrators)Generating a DetailedAction Plan & Budget EstimationIncorporating Feedbackof Top ManagementRefining the Outputs of theDTI™ Methodology withOn-site Coaching / MentoringSetting Up Teams ofDigital TransformersDeep-diving onIndividual Technologies withImplementation TipsON-SITEMENTORINGDeveloping Quick Gains toEnsure Buy-In and Continuity ofDigitalisation
10TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONMobile Workflow Technology - wfMobile™OBJECTIVESDELIVERABLESBENEFITSFEATURESTo help companies adopt technology that allows configurable mobile workflows to digitise paper travellers, job-sheets, checklists, forms, and track on-the-go Activities.• No programming• Configurable scenarios• Conditional rule-based routing • Signatures, GPS, Barcodes• Photos, File Attachments• Status reports / historyPOSSIBLE SOLUTIONS FOR• Permit-to-Work• Checklist Forms• Sales Process• Order Management• Service Request Management• Reduce Paperwork by 90 per cent• Improve Traceability by per cent• Reduce Cycle Time by per centBACKGROUNDWith an increasingly mobile workforce, it is challenging for staff to provide progress updates on various workflow activities while on-the-go.TYPECONSULTANCYConsultancyTraining, System Setup Implementation for 1 workflowAndroid Tablets/ Phones(capped at $1,000)HardwareSoftware1 wfMOBILE™ License1-year cloud subscription (MS OS and SQLsvr), or 1 MS SQLServer Std Edn (5 CAL)TOTAL COST: S$19,000 + GST$12,200 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)For enquiries, please contact:Dr Justin LimTel: 9387 3584 | Email: [email protected] Gary KwokTel: 9742 3119 | Email: [email protected]
11 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe ability to respond to customers’ specific needs in a timely manner through a connected environment, from customer order to deliverySupply Chain & LogisticsLast Mile LogisticsInventory Tracking SystemCollection DeliveryManagement SystemLast Mile LogisticsInventory Tracking SystemCollection DeliveryManagement SystemLast Mile Logistics Management aims to aid companies in increasing vehicle utilisation and on-time deliveries. To help companies deploy a RFID/ barcode-based Inventory Tracking System (ITS) to better manage, track and audit their inventory and assets to help improve productivity, traceability and minimise errors.To provide a real-time collection and delivery management solution that is cost effective, self-learning, easy-to-use and maintain using Cloud and Mobile Apps.
12TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONLast Mile Logistics ManagementOBJECTIVESDELIVERABLESBENEFITSFEATURESLast Mile Logistics Management aims to aid companies in increasing vehicle utilisation and on-time deliveries. This is achieved via:• Optimised routes via robust automated planning• Real-time operations monitoring• Flexible jobs dispatching• Detailed tracking of records• Instantaneous proof of delivery• Improvement In Drops or Pickups Per Trip from 20 per cent to per cent• Savings in planning time increase by 50 per cent• Improvement In On-time Deliveries and Pickups by 10 per cent• Auto-Optimise Logistics Plans• Fine-tune Logistics Plan On-the-go• One-click Report Generation• Real-time Dashboard Providing Operations Visibility• Alerts for Expected to be Late Orders• Receive New Plans On-the-go• Proof of Delivery• Snap Photos in Notes to Planners• Submit Completed Jobs InstantlyBACKGROUNDLast Mile Logistics Management is a suite of applications for last mile planning.• The web application for planners allows for automatic order planning and real- time monitoring of operations.• The mobile app for drivers provides job details and caters for proof of delivery.TYPECONSULTANCYConsultancySet-up, Configuration & On-site Implementation2 X Smartphones 1 X Desktop PCHardwareSoftwareLM2 Software LicenseMicrosoft SQL Database (5 users) license or 12-month Cloud Hosting (with MS SQL Server)TOTAL COST: S$20,000 + GST$12,300 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)For enquiries, please contact:Dr Joel Tay Wei EnTel: 6510 1673 | Email: [email protected] Gary KwokTel: 9742 3119 | Email: [email protected]
13 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONInventory Tracking System (ITS)OBJECTIVESDELIVERABLESBENEFITSTo help companies deploy a RFID/ barcode-based Inventory Tracking System (ITS) to better manage, track and audit their inventory and assets to help improve productivity, traceability and minimise errors.BACKGROUNDMany local SMEs currently manage, track and stock take their inventory and assets manually. Their profitability and manpower are under more pressure than ever before. Spending too much time doing the same manual processes repeatedly leads to inefficiency and errors - this slows down the speed of operation and increases the cost of doing business.CONSULTANCYTYPEConsultancyTraining, setup and mentoring1 x PC/ Notebook$2,000 worth of UHF RFID Tags (quantity depending on type/ packaging)3 x RFID Handheld Readers1 x RFID PrinterHardwareSoftware1 x ITS Software License1 x MS SQLServer (5 CAL)TOTAL COST: S$22,000 + GST$12,100 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)For enquiries, please contact:Mr He WeiTel: 9770 4566 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected] INDICATOREXPECTED IMPROVEMENTInventory stock taking30 – 60 per centLocating and search itemItem track & traceCheck-in/outInventory reportAsset auditing30 – 80 per cent50 – 80 per cent30 – 50 per cent50 – 80 per cent50 – 80 per cent
14TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONCollection & Delivery Management System (CDMS)OBJECTIVESDELIVERABLESBENEFITSTo provide a real-time collection and delivery management solution that is cost effective, self-learning, easy-to-use and maintain using Cloud and Mobile Apps.• Driver location and capacity tracking • Quick place searching and navigation • Optimal task execution• Easy and fast reporting • Information intelligence • Collection and delivery verification • Minimise product loss and wrong delivery BACKGROUNDCourier/logistics industries face conflicting challenges in service improvement at reduced cost and time. Manual delivery handling can lead to inaccurate information, slow process, loss of tracking and non-optimum resource usage.TYPECONSULTANCYConsultancyTraining, Setup & On-site Implementation$1,000 worth of RFID/NFC/QR labels3 x Mobile Phones (Android and/or iOS) or2 x Mobile Phones & 2 x RFID Reader Adaptors1 x Notebook PC1 x RFID/Barcode printer & Label designerHardwareSoftware1 x CDMS Software License1 x MS SQLServer Std Edition (5 CALs)TOTAL COST: S$20,000 + GST$11,400 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)PRODUCTIVITY INDICATOREXPECTED IMPROVEMENTReduce costs20 per centSave time & effortIncrease reliability20 – 30 per cent20 per centFor enquiries, please contact:Mr He WeiTel: 9770 4566 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected]
15 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe planning and control capabilities, from understanding changes in the supply chain to influencing activities on the shopfloorEnterpriseSmart Manufacturing Operations ManagementFacilities LayoutPlanningReal-Time DashboardInventory PlanningEnergy Efficiency Monitoringand Analysis SystemManpower Scheduling SystemSmart Manufacturing Operations ManagementManpower Scheduling System (MSS)Real-Time DashboardInventory PlanningEnergy Efficiency Monitoring and Analysis SystemSmart MOM streamlines production operations to ensure realistic delivery commitment and meet customer expectations.MSS lets you create schedules in one click, reassign tasks effortlessly and share scheduling changes with your employees instantly.To help companies implement dashboards with customisable user interface, ability to automatically pull real-time data from multiple sources and perform simple data analytics.To train participants in inventory planning principles and knowledge, and equip them with skills and inventory planning system for inventory performance analysis and optimisation.To train participants in inventory planning principles and knowledge, and equip them with skills and inventory planning system for inventory performance analysis and optimisation.To help companies re-layout their facilities for productivity improvement. The approach is to co-locate highly dependent facilities near each other to minimize movements, improve production flow and etc.Facilities Layout Planning
16TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONSmart Manufacturing Operations Management (Smart MOM)OBJECTIVESDELIVERABLESBENEFITSFEATURESSmart MOM streamlines production operations to ensure realistic delivery commitment and meet customer expectations. Its integrated features help you plan, schedule and track production activities the smart and efficient way.• Maximise Customer Satisfaction• 100 per cent Order Visibility • 30 per cent to 50 per cent Reduction in time taken to fulfil customer’s order• Improvement in utilisation of machine resources by 30 per cent to 60 per cent• 50 per cent to 90 per cent Reduction in time spent to plan, schedule & track.• Achieve High Operational Performance• Smart MOM• From Enterprise to Shopfloor• Instant Alerts to Unexpected EventsBACKGROUNDManual production planning, scheduling and work order tracking lead to low productivity but are commonly practised in manufacturing companies. It causes operational issues such as machine under utilisation, longer order cycle time, as well as the inability to respond to unexpected events such as machine breakdown or urgent orders.TYPECONSULTANCYConsultancy2 x 1-day classroom training 10 x 0.5-day project mentoring2 x Notebook Computer 1 x Tablet PC, 3 x Barcode Scanner2 x Industrial Grade PDAHardwareSoftware1 x Smart MOM license1 x SQL Server 2014 (10 User CAL licenses)TOTAL COST: S$30,000 + GST$17,360 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)Duration4 monthsFor enquiries, please contact:Mr Chua Tay Jin Tel: 9186 8534 | Email: [email protected] Wong Ming MaoTel: 9850 8595 | Email: [email protected]
17 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONManpower Scheduling SystemOBJECTIVESDELIVERABLESBENEFITSFEAUTRESMSS allows creation of schedules in one click, reassign tasks effortlessly and share scheduling changes with your employees instantly.• Auto-Scheduling• Drag-and-Drop Rescheduling• Dashboard with Timely Visbility of Manpower Coverage• Instant Scheduling Alerts• Schedule Checking on-the-go• Submission of Work Status Updates and Leave Requests• 100 per cent Optimal Decision Making• Scheduling Time and Effort from 80 per cent to 90 per cent• Customer Service Level increase by 20 per cent to 30 per cent• Labour Productivity Schedule increase by 20 per cent to 30 per centBACKGROUNDManpower scheduling is typically done manually, a tedious process, leading to:•Over-scheduled -> high labour cost• Under-scheduled -> loss of sales or overloaded employeesTYPECONSULTANCY2 x half-day training sessions10 x half-day project mentoring sessions1 x NotebookHardwareSoftwareConsultancy1 x Manpower Scheduling Software License (Web + Mobile app)1 x MS SQL Server 2014(5 User CAL Licenses)TOTAL COST: S$20,000 + GST$12,600 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)Duration4 monthsFor enquiries, please contact:Mr Chua Tay Jin Tel: 9186 8534 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected]
18TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONReal Time DashboardOBJECTIVESDELIVERABLESBENEFITSFEATURESTo help companies implement dashboards with customisable user interface, ability to automatically pull real-time data from multiple sources and perform simple data analytics.• Report Generation reduced by 50 per cent• Profitability increased by 10 per cent• Business Performance increased by 10 per cent• 100 per cent Operational Visibility• Data Processing• Data Visualisation• Graphical User Interface• Real-Time MonitoringBACKGROUNDIn today’s globalised, connected and complex business environment, dashboard automatically pulls all your data into one place, so that you no longer need to manually organise, analyse and present the data. You can now observe how your business is performing in real-time, and access information needed for timely decision-making.TYPECONSULTANCYConsultancySet-up & Implementation1 x 27 inch Monitor1 x Notebook computerHardwareSoftware1 x Dashboard Software License 1 x MS SQLServer 2014 (5 CAL)TOTAL COST: S$28,000 + GST$18,100 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SME ONLY)For enquiries, please contact:Dr Zhao Yi Zhi GeorgeTel: 8299 7966 | Email: [email protected] Gary KwokTel: 9742 3119 | Email: [email protected]
19 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONInventory Planning ProgrammeOBJECTIVESDELIVERABLESBENEFITSTo train participants in inventory planning principles and knowledge, and equip them with skills and inventory planning system for inventory performance analysis and optimisation.• New skill for development• New tools for performance analysis and optimisation• Knowledge enhancement BACKGROUNDHow to properly control inventory to meet customer demand at lower inventory cost is a challenge. A good inventory planning system can facilitate the decision-making and control rightsized inventory.TYPECONSULTANCYConsultancy4 x training session3 x mentoring session1 x PC/NotebookHardwareSoftware1 x SIMTech Inventory Planning System License*1 x SIMTech Multi-objective Optimisation Engine License*1 x Microsoft Excel 2016* includes system set-up & configuration up to 6000 SKUsTOTAL COST: S$20,000 + GST$12,800 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)PRODUCTIVITY INDICATOREXPECTED IMPROVEMENTInventory level reduction10 - 40 per centPlanning time reduction> 50 per centFor enquiries, please contact:Dr Wang FengyuTel: 9183 6579 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected]
20TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONEnergy Efficiency Monitoringand Analysis System (E MAS)2OBJECTIVESDELIVERABLESBENEFITSTo help companies implement Energy Efficiency Monitoring and Analysis System (E2MAS) to assess the equipment’s energy usage in real-time and identify hotspots of excessive energy usage. These hotspots can then be analysed to derive quantifiable energy improvement.• Assess the equipment’s energy usage in real-time• Understand where and how energy is consumed on the shopfloor• Identify hotspots of excessive energy usage• Analyse hotspots to derive quantifiable energy improvement potentials• One-click reportingBACKGROUNDManufacturers can easily monitor their energy consumption based on their monthly utility billings. However, understanding the energy efficiency of their machines and equipment still remains a challenge.TYPECONSULTANCYConsultancySetup & ConfigurationTraining & On-site Implementation1 x tablet1 x notebook computer3 x power meters (with 100A current transducer, connectivity module and installation)HardwareSoftware1 x E MAS License21 X MS SQLServer (5 CAL) LicensePRODUCTIVITY INDICATOREXPECTED IMPROVEMENTReduced energy consumption10 - 20 per centTOTAL COST: S$20,000 + GST$12,080 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)Reduced reporting effort90 - 100 per centFor enquiries, please contact:Ms Tan Yee SheeTel: 9113 5173 | Email: [email protected] Joshua ThongTel: 9686 2343 | Email: [email protected]
21 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONFacility Layout Planning (FLy)DELIVERABLESTYPECONSULTANCYSession 1Introduce the concept of Systematic Layout Planning Identify type & intensity of interactions among facilitiesSession 2Session 3Propose & refinement of new layoutBACKGROUNDThe FLy initiative help companies to re-layout their facilities by first identifying the key factors constituting a good (e.g. minimized production flow) layout. A proposed layout based on the key factors is then generated from SIMTech’s optimisation engine. Finally, companies can used the provided FLy Application (Fig 1) to make some final adjustment.OBJECTIVESTo help companies re-layout their facilities for productivity improvement. The approach is to co-locate highly dependent facilities near each other to minimize movements, improve production flow and etc.Some of the expected productivity gains are:• Reduced material handling cost (20 – 60%)• Better space utilisation (25 – 40%)• Shorter travelling distance (30 – 60%)In additions, the following will be delivered to the company.• Modelling and optimisation report• Software on FLy Application (Fig 1) with training providedThe Fly will be conducted in 3 half day sessions with the company as shown belowPOTENTIAL BENEFITSFor enquiries, please contact:Mr Tan Chin ShengTel: 9699 2867 | Email: [email protected] Connie NgTel: 9734 5656 | Email: [email protected] COST: S$6,500 + GST(FOR SMES ONLY)
22TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe use of the technology in a connected environment to reduce non-productive “fire fighting” activitiesShopfloorOverall Equipment Effectiveness Monitoring System (OEEMS)Maintenance Management System (MMS)IIoT-enabled Equipment Condition Monitoring and Alert (IECOM)QualityMonitoring System (QMS)Overall Equipment Effectiveness Monitoring System (OEEMS)Maintenance Management System (MMS)IIoT-enabled Equipment Condition Monitoring and Alert (IECOM)Quality Monitoring System (QMS)To help companies implement an Overall Equipment Effectiveness (OEE) monitoring system to provide overall factory visibility on machine status, stoppages, job status and enable root cause analysis to maximise machine utilisation and effectiveness.To help companies to implement a Maintenance Management System (MMS) to improve productivity and service quality by capturing all maintenance data digitally and providing information for quick decision-support.To help companies implement an equipment condition and alert system using Industrial Internet-of-Things (IIoT) devices to enable remote monitoring of machine conditions and alerting on deterioration and/or impending failures to minimise service disruptions.To help companies implement an on-line quality monitoring and management system for product quality monitoring with semi-auto data capturing and automatic outlier alerting to improve productivity and response to quality issues.
23 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONOverall Equipment Effectiveness Monitoring System (OEEMS)OBJECTIVESDELIVERABLESBENEFITSTo help companies implement an Overall Equipment Effectiveness Monitoring System (OEEMS) to provide overall factory visibility on machine status, stoppages, job status and enable root cause analysis to maximise machine utilisation and effectiveness.• Convert losses into additional machine time• A holistic way to find real machine utilisation problems with data to justify• Make operators take ownership of unproductive time and take action to reduce• Provide data for decision-making• Improve machine productivity and utilisationBACKGROUNDMost manufacturers are unable to identify the key losses contributing to low machine productivity as it is tedious to record, collate and analyse the data manually.TYPECONSULTANCYConsultancySet-up and Implementation5 x 10” Machine Utilisation Data Acquisition Devices (with barcode scanners)Android Tablets or Dashboards 1 x PC ComputerHardwareSoftware1 x OEE System License1 X MS SQLServer (5 CAL) LicenseTOTAL COST: S$30,000 + GST$17,400 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)PRODUCTIVITY INDICATOREXPECTED IMPROVEMENTTooling down-time reduction30 - 60 per centMachine idle time reductionRework and defects reduction30 - 70 per cent15 - 40 per centFor enquiries, please contact:Dr Zhou JunhongTel: 9862 7253 | Email: [email protected] Wong Ming MaoTel: 9850 8595 | Email: [email protected]
24TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONMaintenance Management System(MMS)OBJECTIVESDELIVERABLESBENEFITSTo help companies to implement a Maintenance Management System (MMS) to improve productivity and service quality by capturing all maintenance data digitally and providing information for quick decision-support.• Digitalised maintenance activity logging for data analysis and decision-making• Improved maintenance work order management• Improved machine uptime and reduced maintenance costBACKGROUNDMost maintenance service providers usually collect and compile maintenance data manually, making it hard to effectively manage their maintenance operations. Hence, the need of a digital platform to capture maintenance data and present analysis information for decision supportTYPECONSULTANCYConsultancySet-up and ImplementationTablet and/or Computer (capped at $3,000)HardwareSoftware1 x MMS Software License12 months Cloud Hosting (in-clude MS SQLServer) or 1 x MS SQLServer (5 CAL)TOTAL COST: S$25,000 + GST$16,000 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)PRODUCTIVITY INDICATOREXPECTED IMPROVEMENTManual documentation reduction30 - 80 per centMachine down-time reductionMaintenance cost reduction20 - 40 per cent15 - 20 per centFor enquiries, please contact:Dr Luo MingTel: 9159 0479 | Email: [email protected] Wong Ming MaoTel: 9850 8595 | Email: [email protected]
25 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONQuality Monitoring and Management (QMM) SystemOBJECTIVESDELIVERABLESBENEFITSTo help companies implement an on-line quality monitoring and management system for product quality monitoring with semi-auto data capturing and automatic outlier alerting to improve productivity and response to quality issues. • Improve labour productivity through semi- auto inspection data collection through digital measuring instruments and automated report generation• Faster response to quality issues through automatic outlier alerting• Easy to use Apps-based softwareBACKGROUNDIn most manufacturing SMEs, quality monitoring and quality inspection recording are typically done after each critical process step through offline manual measurements and Excel quality analysis that leads to low productivity and slow response for quality issues.TYPECONSULTANCYConsultancySet-up, Configuration & On-site Implementation1 x Tablet with barcode reader 1 x Digital Measurement Device + Router + CablingHardwareSoftware1 X Quality Monitoring and Management System License 1 X SQL Server 2012 (5 User CAL Licenses)PRODUCTIVITY INDICATOREXPECTED IMPROVEMENTReduce manual effort in inspection data recording and report generation50 - 80 per centTOTAL COST: S$20,000 + GST$12,500 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)For enquiries, please contact:Dr Li XiangTel: 9027 1924 | Email: [email protected] Wong Ming Mao Tel: 9850 8595 | Email: [email protected] response time to quality issues30 - 50 per cent
26TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONFor enquiries, please contact:Mr Tan Chak HuahTel: 9135 1508 | Email: [email protected] Wong Ming MaoTel: 9850 8595 | Email: [email protected] Equipment Condition Monitoring and Alert (IECOM)OBJECTIVESDELIVERABLESBENEFITSTo help companies implement an equipment condition and alert system using Industrial Internet-of-Things (IIoT) devices to enable remote monitoring of machine conditions and alerting on deterioration and/or impending failures to minimise service disruptions.• Enable remote access to detailed live sensor data and key machine performance metrics• Minimise unplanned downtime with alerts on impending failure• Eliminate need for manual on-site equipment condition data collection• User configurable multi-level alert settings and recommend actionsBACKGROUNDMachine breakdowns and unplanned downtime affects overall equipment effectiveness and interrupts delivery of services. Monitoring equipment’s condition and alerting its impending failure can help to minimise disruptions and costly repairs.TYPECONSULTANCYConsultancySet-up and ImplementationHardwareTablet & IIoT Hardware (capped at $6,000)HardwareSoftware1 x IMAS Software License1 year cloud subscription (MS OS and SQLServer) or 1 MS SQLServer Std Education (5 CAL) LicensePRODUCTIVITY INDICATOREXPECTED IMPROVEMENTReduce machine down- time10 - 20 per centTOTAL COST: S$25,000 + GST$15,200 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)Reduce on-site data collection80 - 95 per cent
27 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe ability to automate processes to go paperless.Industrial Automatione-Data Logger+e-DataLogger+With eDataLogger+, companies can create high-quality reports on their mobile devices. Companies can use the smart in-built functions such as inserting photos, signature, auto- complete with database, barcode, QR code and Optical Character Recognition (OCR) scanner to reduce time and error in generating reports.
28TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONe-DataLogger+OBJECTIVESDELIVERABLESBENEFITSFEATURESWith eDataLogger+, companies can create high-quality reports on their mobile devices. Companies can use the smart in-built functions such as inserting photos, signature, auto- complete with database, barcode, QR code and Optical Character Recognition (OCR) scanner to reduce time and error in generating reports.• Lower Cost Higher Productivity• Reduction in manual paperwork documentation from 50 per cent to 70 per cent• Reduction in manpower efforts for report generation from 50 per cent to 70 per cent• Improve productivity and customer service by 25 per cent• Be more productive on-the-go• Generate high quality reportsBACKGROUNDMany companies are still processing documents in paper form - from delivery order to maintenance reports. eDatalogger+ can help companies to go paperless and bring down the lose of document to zero.TYPECONSULTANCYConsultancySet-up, configuration, training and on-site implementationS$8,000 worth of Android tablets, Android phones and notebook computersHardwareSoftwareeDataLogger + software licenseTOTAL COST: S$15,000 + GST$8,100 ESG FUNDING FOR SME(SUBJECT TO APPROVAL)(FOR SMES ONLY)For enquiries, please contact:Mr Teng Wei YuenTel: 9863 0285 | Email: [email protected] Chai Lai SingTel: 9654 8930 | Email: [email protected]
29 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONThe COVID-19 circuit breaker period will put many SMEs in duress – from planning the manpower that are allowed in the production floor and/or service line to planning the work for the staff working from home, all these amid to maintain the company’s productivity. In this challenging situation, SIMTech developed 5 solutions that SMEs can implement and assist on maintaining the productivity level. These solutions are developed these characteristics in mind: simple to implement, quick to see results, effective and efficient. These solutions are also SMEs’ stepping stone to embark on Industry 4.0. Complimentary Simple Solutions to Assist your Company during COVID-19 MSSe allows the creation of manpower schedules in one click, reschedule tasks effortlessly and share scheduling results with employees instantly. For more information, please contact Mr Chua Tay Jin, Email: [email protected] Scheduling System Express (MSSe)Working from home can be challenging for employers and employees. Miscommunications can arise with verbal communications and no official channel for updates. This app allows tasks to be communicated in a simplified and standardized method, and status update.For more information, please contact Mr Teng Wei Yuen, Email: [email protected] Task Allocation & TrackingA C2C online channel and bot to connect households with grocery providers. This will allow service providers to post their grocery, food and daily household items. This app aims to help households, delivery riders and owners of the wet markets / wholesale markets / mini marts, especially in current COVID-19 climate.For more information, please contact Ms Yan Wenjing, Email: [email protected] Self-help Crowd-sourcingDuring the Circuit Breaker period, the companies can track the temperature of the staff before they report for work. For the staff working from home, it is also in the company’s interest to know the well-being of the staff. This app allows employee to take selfie attendance and temperature recording. It runs on both Andriod and IoS.For more information, please contact Dr Justin Lim, Email: [email protected] Attendance & Temperature TrackingMMS Lite is an integrated Web and Mobile Solution for managing maintenance activities and on-site data collection. It allows user to pre-configure their equipment, check list and spare part list for easy creating job orders and generating job reports. . For more information, please contact Dr Luo Ming, Email: [email protected] Managment System Lite
30TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONLearn New PossibilitiesReal Time OEE for Industry 4.0This programme aims at providing participants with practical and systematic training in applying real-time OEE to achieve high machine productivity.For more information, please contact Dr Zhou Junhong at [email protected] Analytics Driven Inventory PlanningThe digitalisation journey to Industry 4.0 is fundamentally transforming the traditionally siloed supply chains into integrated digital supply networks, in which supply and demand signals are originated at any point and travel immediately throughout the supply networks making data analytics a powerful tool in inventory planning.For more information, please contact Dr Wang Fengyu, at [email protected] Artificial Intelligence in ManufacturingArtificial intelligence is the capability of a computer to imitate, or go beyond, intelligent human behaviour. It is revolutionising manufacturing in many ways by delivering insights to reduce unplanned machine downtime, increase production throughput, reduce maintenance costs, and deliver an increase in quality.For more information, please contact Dr Edward Yapp, at [email protected] Learning for Supply Chain Analytics & Operations ManagementThis programme focuses on applying relevant machine learning techniques to extract hidden patterns from either commercial systems such as CRM, ERP or excel files containing large volume of transactions data amassed over the years.For more information, please contact Ms Yan Wenjing, at [email protected] Manufacturing Data Mining Techniques (42 hours)This course aims to provide a good understanding of the fundamentals of data analytics and data mining techniques for different manufacturing applications. Participants will learn techniques for advanced clustering methods for product quality management, correlation modelling and data pattern methods for root cause analyses and neural networks for process performance prediction.For more information, please contact Dr Li Xiang at [email protected] Manufacturing SeriesProductivity Courses
31 TECHNOLOGY FOR PRODUCTIVITY & DIGITAL TRANSFORMATIONResponsive I4.0-enabled Logistics & Supply ChainAlthough many companies have started to use digital supply technologies, common pain points, such as the poor end-to-end visibility, disconnectivity of disparate systems, inability to process large amounts of data effectively or the lack of focus on value creation, among other issues have prevented them from realising the full potential of their supply chain.This Master Class will guide you to develop practical and actionable items to start building a more responsive supply chain.For more information, please contact Dr Xu Chi, at [email protected] Value From I4.0 Data AnalyticsHarnessing the power of data analytics can create enormous impact, however most are far from achieving their goals due to the perceived complexity of the topic and a severe shortage in talent. Discover best practices and learn how to utilise existing infrastructure and talent to accelerate your manufacturing data analytics journey.For more information, please contact Dr Li Xiang, at [email protected] Benefits When LEAN Meets I4.0Whilst Industry 4.0 will surely bring manufacturers an abundance of benefits alone, those who can create synergies with Lean will emerge frontrunners. With a better understanding how LEAN and Industry 4.0 can complement each other and the importance of strong leadership, real impact can be achieved.For more information, please contact Ms Xu Xiao Laura, at [email protected] & Derive Impacts of Industry 4.0With a continually growing number of new and evolving technologies many find Industry 4.0 to be an overwhelming topic and struggle to develop a sound Industry 4.0 strategy. In this course, you will discover the underlying technology drivers and 23 use case clusters that build the Industry 4.0 ecosystem, learn to avoid common pitfalls, and build a comprehensive roadmap to ensure the quick realisation and long lasting impact of your digital transformations.For more information, please contact Dr Roland Lim, at [email protected] Sensorisation of Brownfield Factories for Industry 4.0IIoT relies on sensors to collect data for the identification of events and materials, measurements, presence detection. Sensorisation is therefore the first step of the digitalisation journey of brownfield factories.The sensor selection process is an important process that identifies sensors to support the application in providing the type and range of sensor data, and the ability to withstand the operating environment. For this 2-day master class, participants will identify an application for their production environment where sensors can be used to improve work processes, provide visibility and improve shop floor control, etc.For more information, please contact Mr Tan Chak Huah, at [email protected] classesFor more information on the above programmes please scan
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