LEADING EDGE LAB EQUIPMENTS PRODUCT CATALOGUE FOR CIVIL ENGINEERING DEPARTMENT Make: OWN 1. DYNAMIC ACID ATTACK TEST APPARATUS SPECIFICATION Facility to test up to four set of samples. Quick couplings for assembly and removal of drums. The apparatus consist of a motor on base board capable of driving four drums, frequency control drive, and revolution counter with sensor. A suitable number of Acrylic Tank, each designed on contain a test drum with quick release drive assemblies, permit 1 to 4 drums to be driven at one time. The test drums are made of stainless steel 304 grade and comprise wire mesh cylinders of 140mm dia x 100mm length. Suitable for operation on 220V, 50Hz, Single phase, AC supply. ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 2. CONCRETE CORE CUTTING MACHINE SPECIFICATION Brand : own Make Rated power input - 3900 W Drilling range - 205 mm Suitability - Wet drilling in concrete Concrete, possible range 205 mm Masonry, possible range 205 mmWith drill Stand Direct Tap and connecting hose with water High Speed Core Bit 102mm dia – 1 no Voltage AC 230V 50 Hz single phase 3. OXYGEN PERMEABILITY TEST APPARATUS. Different accelerated methods are used to estimate gas permeation/diffusion into the concrete in the field as well as in laboratory conditions. The equipment consists of Oxygen Pressure Vessel with inlet and outlet valve with connecting hose Rigid steel sleeve Digital Pressure Gauge Oxygen Cylinder with regulator ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 4. CONCRETE IMPACT TESTING SYSTEM The frame shall be made of Hot rolled structural Steel sections with bolted connections for easier dismantling and assembling at different locations whenever required. SPECIFICATION OF FRAME Height of the frame : 3 meter with side support, Inside width : 2 meter Dropping height : 2 meter Motorized Chain pulley with an automatic releasing mechanism for lifting and dropping 50kg mass from any height (0 to 3m). Adjustable support system to support the specimen of width 1.5m and length varies from 1m to 3m with the cross beam for adjustment. Slab Testing Frame Size 1000mm Slab Testing Frame Size 1000mm X 3000mm with adjustable 1 no. Impact Weight 50 Kg – 1 no Full Bull Nose Edge - Size 20mm dia 150mm Height – 1 no Convex Edge - Size 20mm dia 150mm Height – 1no Compound Bevel Edge - Size 20mm dia 150mm Height – 1no Data Logger 4 Channel using NI USB6210 Card (250ks/s) with following sensors Impact Load cell Capacity 5Ton with Signal conditioner -1No. Accelerometer – 2 Nos. 1 channel for strain gauge 350/120 selectable LabView based Software for Data logging DEAD WEIGHT 50 KG ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 5. PROJECTILE IMPACT TESTING FRAME Size : 1500mm X 2000mm X 2000mm HeightConsisting of Cylinder specimens 150mm Dia and Height 64mm Support Stool 250mm X 250mm X Height 300mm Slab Testing Frame Size Inside 1000mm long X 500mm width adjustable type 250mm Height – 1 NO Impact Weight 10 Kg – 1 NO Impact Weight 5 Kg – 1 NO Convex Edge - Size 20mm dia 150mm Height - 2 NO’S Compound Bevel Edge - Size 20mm dia 150mm Height - 2 NO’S Full Bull Nose Edge - Size 20mm dia 150mm Height ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 6. PRE-STRESSING SYSTEMS Pre- stressing activity call for deployment of various hydraulic and pneumatic equipment at the project site which have to perform with great accuracy and time bound performance. Single Pull jacks Single hydraulic jacks with hydraulic lock-off facility for proper seating of wedges in bearing plates are manufactured for stressing cables with considerable ease of operations Hydraulic power operated pumps These are rotary co-axial pumps, made in various model for use with multi pull jacks as well as single pull jacks. While all are equipped with relief valves and pressure gauges those used with multipull hydraulic jacks, are fitted with two direction control valve – one for stressing and another for lock off, and two pressure gauge for reading pressure during stressing as well as during lock off. The pumps used for single pulling application have one direction control valve and one pressure gauge only. Capacity 250KN Gripping Front Maximum stroke 300mm Maximum pressure 400Kg/Cm2 Tank capacity 40 lit Power supply 3 phase 440V Pre- stressing Bed Hollow Box Grinder bed 5500mm length ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 7. CONCRETE 3D PRINTERS X-Y-Z Build Volume (Max) 1000mm x 1000mm x 1000mm Material to used Concrete Mixtures Maximum Printing Speed 100mm/sec Clay Porcelein Maximum Travel Speed 200mm/sec Earthenware Nozzle Size 15mm-30mm Physical Dimensions 1200mm X 1200mm X 1500mm Material Flow Up to 500L/Hour Weight– 100 Kg Maximum Aggregate size 5mm Temperature – use 20 – 50 DegC Motor Type Steppers Supply – 220V AC/ 50 Hz Easy Maintenance Yes Interface Card- SD Card or USB Hopper Size 20 Litter Cable Touch Screen Frame & Cover Aluminium, Steel Touch Screen Yes Wi-Fi Enabled Yes Industrial Grade Yes Demo & Training In person Warranty 6 months Service Paid Service Continuous Extrusion Yes Software Operating system: Windows and Mac - Slicing software: Compatible with all slicing software (Cura - SLic3r) - File type: .stl, .obj, .gcode, .3MF ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 8. CREEP TESTING MACHINE Ref. Standard: ASTM -C512 This Apparatus is designed to determine the Creep of Mould ConcreteCylinder subjected to sustained longitudinal compressive load. SPECIFICATION This test method is limited to Concrete in which the maximum aggregate size does not exceed 2 inch (50mm) Suitable for operation on 220 V, 50 Hz, Single phase, AC supply. One reaction frame suitable for 3 Nos.150 dia x 300mm long cylindrical sample One pumping unit electrically operated One hydraulic jack One load gauge Reaction frame consists of Upper & Lower Jack plates and Upper & Lower Loading Plates bearing on the ends of the Loaded specimen, load maintaining elements (springs), threaded rods & nuts to take the reaction of loaded system. Motorized pumping unit of 1000kN mains through ON-OFF Push Button Switch. It consists of a cylinder and a piston. Lifting handle is fixed on the cylinder body. An inlet nipple is fixed for coupling with theconnecting pipe. A Teflon Seal is provided on the hydraulic jack to prevent leakage of the oil under pressure. The capacity of the jack is 1000kN. A retraction spring is provided in the hydraulic jack so that the piston comes back to its original position after load is released. The travel of the piston of the hydraulic jack is 100mm. If the piston is pushed out beyond this travel, the retraction spring will get damaged. Load Gauge The load is indicated on 20cm dial Load gauge 1000kN capacity. The equipment consists of the following replaceable parts: Reaction Frame – 1 No Electrical Pumping Unit without hand pump – 1 No Load gauge 0-1000 kN – 1No ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 9. FULLY AUTOMATIC BALL MILL 10 KG CAPACITY Laboratory Ball Mill is primarily designed for grinding pigments. The material is ground at a specific speed by using a specific quantity of grinding media (steel balls) for a specific period. The equipment is used for making the ground cement samples in the laboratory. Apart from the cement industry, it is also used in the paint, plastic, granite and tile industries. SPECIFICATION The equipment is provided with a revolution counter for recording the revolutions. Steel Ball, 40mm dia (Pack of 5 Kg) Steel Ball, 30mm dia (Pack of 5 Kg) Steel Ball, 25mm dia (Pack of 5 Kg) Steel Ball,19mm dia (Pack of 5 Kg) Steel Ball, 12.5mm dia (Pack of 5 Kg Steel Ball, 20mm dia (Pack of 5 Kg) Steel Ball, 36mm dia (Pack of 5 Kg) ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS 10. SERVO HYDRAULIC ACTUATOR SYSTEM; SHA-100-100 Force: 100 kN (Tension and Compression) Stroke: 200 mm Max. test speed: 100 mm/sec Stroke control through LVDT of 200 mm total stroke. Rated pressure: 215 bar. DELIVERABLES WITH EACH SYSTEM: Actuator fitted with standard accessories and double Ended, double acting,equal area servo actuator with swivel base both side ,fitted with 100 kN Load cell and LVDT 200mm range Seals of Actuator shall be of reputed make like “Trelleborg” or equivalent Servo Actuators shall be suitably cushioned to prevent piston rod fromaccidentally hitting the end cap during operation Cylinders used have low friction. Servo valve : Proportional, direct operated Directional valves: Make Rexroth or Parker or Equivalent with integrated Electronics and position feedback HYDRAULIC POWER PACK Heavy duty, oil Tank with air breather-cum-oil filter, Motorized pump, branded motor, Pressure line filter Manually adjusted pressure relief valve, non-return valve, pressure switch, tank oil level indicator, Tank oil temperature sensor (RTD-PT-100), glycerine filled dial pressure gauge with isolating valve, first fill of oil, heat exchanger, return line filter, Hydraulic hoses: 5 meter length 2 nos. Rated pressure 215 Kg/cm2 Hydraulic Accumulators – Pressure oil accumulator of required capacity to be provided for smoothening out pressure fluctuations Control panel with Three phase indication, Power ON /OFF Switch, Emergency Stop Switch, Power Cable: 5 meter length Load Cell rated capacity 100 kN fitted on piston rod of actuator for force measurement; safe overload capacity: 150% of rated; ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
LEADING EDGE LAB EQUIPMENTS Cable: 15 meter long with suitable connectors on its both sides. LVDT of 200 mm fitted on the actuator for position feedback, Cable length 15 meter DIGITAL CONTROLLER Computerized; Signal conditioners for Load cell and LVDT; Servo Amplifier for interfacing to servo valve of servo actuator; overload protection; emergency stop button; Start Test button and indicating lamps; Facility to connect two controllers to same PC; PID Control with facility to tune PID parameters through software APPLICATION SOFTWARE For computerized setup, To control the Actuator through its controller. To programme test parameters-- specimen details, Amplitude, Frequency, Number of cycles of operation,; graphic display of force & displacement Vs. Time; data storage in files on hard disk; test report generation in pre-defined format; calibration check utility. Note: For your existing frame, the fixing arrangement will be decided after on-site assessment. High speed dynamic data acquisition system - 8 channel Capable to acquire data from Load cell, AC LVDT and strain gauges.(input configuration will be decided at the time purchase order) Scanning rate (1 sample for all 8 channels/sec. ADDRESS: 7/1,KARUNANITHI NAGAR, SOWRIPALAYAM,COIMBATORE – 641028 Email ID: [email protected] Mob: 99948-50948
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