Maintenance Expert GuideSolutions for all bonding, sealing, cleaningand lubricating tasks
Solutions for Maintenance ExpertsAt Henkel, we understand the challenges you face in maintainingand repairing industrial equipment. To make sure your operations runsmoothly, you need the right people – and the right tools.LOCTITE offers maintenance experts solutions for all bonding, s ealing,cleaning and lubricating tasks. Whatever your task is – you make itwork with LOCTITE.Making the right choiceThis Maintenance Expert Guide has been developed to make yourproduct selection quick, easy and right the first time. It covers the mostrelevant products you need in your everyday maintenance work.• Search by product category or by task• Get useful application hints in the “How to apply” sectionsTo discover our full product portfolio visit www.loctite.co.uk or contactyour Henkel Sales Representative. 2|
Table of Contents 4 | Health & Safety Products 6 | Threadlocking Adhesives 10 | Thread Sealants 14 | Gasketing Products 18 | Retaining Compounds 22 | Instant Adhesives 26 | Structural Bonding 34 | Flexible Sealing and Bonding 38 | Metal-filled Compounds 42 | Protective Coatings and Compounds 46 Infrastructure Rebuild & Protect 48 | Cleaners 54 | Lubricants 60 | Anti-Seize 64 | Surface Treatment and Rust Prevention Products 68 | Emergency Repair Products 72 | Equipment 76 | Maintenance Expert Training 78 | Specific Maintenance Solutions |3
Health & Safety Products Henkel’s Health & Safety products improve your safety at work while ensuring exceptional p erformance.Anaerobic products Retaining Threadlocking• No hazard symbols on labels or hazard statements in MSDS even under strict CLP regulation• Proven performance Thread Sealing GasketingInstant adhesives• No hazard symbols on labels even under strict CLP regulation• Low odour, low bloom• Proven performance High viscosity Very low viscosity Low viscosity4|
Gasketing products• No hazard symbols on labels even under strict CLP regulation• Low odour Water and glycol resistance High temperature resistanceHeavy-duty maintenance cleaners• No or limited hazardous substances• Low toxicity to water organisms and biodegradable surfactants• Low volatile organic substances (VOC)Fountain cleaning BONDERITE C-MC 1030Floor cleaning BONDERITE C-MC 20100High pressure cleaning BONDERITE C-MC N DBSpray cleaning BONDERITE C-MC 3100 |5
Threadlocking AdhesivesWhat strength do you require? Low MediumSolution LOCTITE 222 LOCTITE 243 Easy Disassembly The AllrounderSize of thread (up to) M36 M36Service temperature range -55 to +150(°C) -55 to +180Approvals P1 NSF P1 NSFComments • Good when low d isassembly torque is • General purpose required • Good performance also • Slow curing – longer on passive metals adjustment time • Oil tolerant • For improved health & safety use LOCTITE 2400Technology Benefits• Resist vibration loosening• Threads are completely sealed eliminating fretting corrosion• Clean and easy to apply• Replace mechanical threadlocking devices – lower costs and inventory 6|
LOCTITE 248 Stick Medium / High High Non Dripping LOCTITE 290 LOCTITE 270 Post Assembly Permanent LockingM50 M10 M20-55 to +150 -55 to +150 -55 to +180– P1 NSF, Mil-S-46163A P1 NSF• Easy-to-use stick • Medium to high strength • For permanent locking• For overhead applications wicking threadlocker • For improved health & • Penetrates threads by safety use LOCTITE 2700 capillary action • Ideal for locking preassembled fasteners |7
Threadlocking AdhesivesHow to apply1. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Activation If cure speed is too slow due to passive metals or low temperature (below 5 °C), use activator LOCTITE SF 7649 or LOCTITE SF 7240 (see cure speed vs. activator graph in the TDS).2. ApplicationA LOCTITE 222, 243, 290, 270 Apply liquid threadlocker on the targeted area.Through hole: Blind hole: Post assembly:Assemble bolt first and then Apply into lower third of Assemble nut and bolt andapply threadlocker. blind hole. dispense product at the edge of nut and bolt. Equipment Recommended dispensing equipment: IDH 608966 or IDH 88631 (see chapter Equip- ment).8|
B LOCTITE 248 Stick Apply threadlocker on the targeted area. • Twist stick to the amount required • Apply sufficient product around the thread of the bolt3. Assembly • Assemble and tighten • If several bolts are pre-tightened first, fully tighten them within the fixture time of the p roduct or use a slow curing product4. Disassembly• Disassemble with standard hand tools• If not possible, apply localised heat to approximately 250 °C, disassemble while hotFor corroded or seized parts use LOCTITE LB 8040 Freeze & ReleaseFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. |9
Thread SealantsAre the threads / pipes metal or plastic?Solution Metal, plastic or a c ombination of both Cord LOCTITE 55 Thread Sealing CordMax. pipe size (inch) 4Service temperature range (°C)Approvals -55 to +130Comments DVGW, KTW, WRASTechnology Benefits • Immediate full pressure• Prevent leakage of gases and liquids sealing• Resist vibration and shock loads • Allows reliable• Clean and easy to apply• Replace all tapes and hemp & paste r e-adjustments10 |
Metal Gel Coarse FineLOCTITE SI 5331 LOCTITE 577 LOCTITE 542 Plastic Pipes The Allrounder Fine Threads3 3 3/4-50 to +150 -55 to +180 -55 to +150DVGW, KTW, WRAS, P1 NSF P1 NSF, DVGW DVGW• Ideal for use on threaded • General purpose • For fine threads in plastic or plastic/metal • Instant low-pressure seal hydraulic, pneumatic and fittings carrying hot or • Excellent chemical and general fittings cold water thermal resistance • Fast curing • For improved health & safety use LOCTITE 5400 | 11
Thread SealantsHow to apply1. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Activation If cure speed is too slow due to passive metals or low temperature (below 5 °C), use activator LOCTITE SF 7649 or LOCTITE SF 7240 (see cure speed vs. activator graph in TDS).2. Application • Apply a 360° bead to the leading male thread, leaving the first thread free • For bigger threads, apply both on male and female thread Equipment Recommended dispensing equipment: IDH 608966 or IDH 142240 (see chapter Equip- ment).3. Assembly Assemble fittings using wrench tightening in accordance to manufacturers‘ recommendations.4. Disassembly • Disassemble with standard hand tools. If not possible, apply localised heat to a pproximately 250 °C, disassemble while hot For corroded or seized parts use LOCTITE LB 8040 Freeze & Release12 |
How to apply LOCTITE 551. Preparation Cleaning Clean threads if necessary and roughen smooth threads.2. Application • Wind the cord onto the pipe thread in the same d irection as the thread, starting from the end of the pipe. For recommended number of wraps see label. For optimised p erformance apply criss-cross • Cut off the cord with the integrated cutting tool at the top of the tube3. Assembly • Assemble using accepted trade practices • Adjustment of 45° is possible after tighteningFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 13
Gasketing Products RigidIs your flange rigid or flexible? LOCTITE 518 Solution The AllrounderSubstrate to be sealed MetalMax. gap (mm)Service temperature range (°C) 0,3ApprovalsComments -55 to +150 P1 NSF, NSF/ANSI 61, CFIA • General purpose • Excellent chemical resistance • Oil tolerant • For improved health & safety use LOCTITE 5800Technology Benefits• Prevent leakage and failure by filling all voids• No need for re-torquing• One product fits all shapes – low costs and inventory14 |
FlexibleLOCTITE 510 LOCTITE Sl 5980 LOCTITE SI 5990High Temperature The Allrounder High Temperature Metal Metal, plastic or both Metal, plastic or both 0,25 -55 to +200 1 1 P1 NSF• For high temperature -55 to +200 -55 to + 350 a pplications – – • General purpose • For high temperature • Oil resistant applications • Easy dispensing • Easy dispensing • Leading in Health & Safety | 15
Gasketing ProductsHow to apply1. Preparation Cleaning • Apply LOCTITE SF 7200 on old gasketing adhesive and use a wood or plastic scraper to remove residues. Remove burrs • It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive Activation • If cure speed of LOCTITE 518 and LOCTITE 510 is too slow due to passive metals and low temperature (below 5 °C), use activator LOCTITE SF 7649 or LOCTITE SF 7240 (see cure speed vs. activator graph in the TDS) • LOCTITE SI 5980 and LOCTITE SI 5990 do not need an activator2. Application • Apply as a continuous closed bead onto one flange s urface. Place the bead close to the inner rim of the flange and encircle all holes. Small scratches can be filled by the adhesive • LOCTITE 510 and LOCTITE 518 can also be applied by roller onto large flanges Equipment Recommended dispensing equipment: IDH 363544 or IDH 142240 (see chapter Equip- ment).16 |
3. Assembly Assemble flanges and tighten bolts as soon as possible.4. Disassembly • Disassemble bolts with standard hand tools • Use lifting-screws, casted-on bosses or recesses to lift flanges apart For corroded or seized parts, use LOCTITE LB 8040 Freeze & ReleaseFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 17
Retaining CompoundsHow large is the gap? < 0,1 mm Solution LOCTITE 603 Ideal for BearingsHandling strength after (min.)1 8Service temperature range (°C)Approvals -55 to +150Comments P1 NSF, WRAS • For use on close cylindrical fitting parts • High oil tolerance1 At room temperature on steel joints.Technology Benefits• Fill all voids to prevent loosening, corrosion and fretting• Suitable for high loads even with existing design• 100 % contact – even stress distribution across the joint18 |
0,1 to 0,25 mm 0,25 to 0,5 mmLOCTITE 638 LOCTITE 660 The Allrounder Gap Filling 4 15 -55 to +180 -55 to +150 P1 NSF, WRAS P1 NSF • For repair of worn out seats, keys,• General purpose• Fast curing splines, bearings or tapers without• For similar performance and improved remachining • To be used with activator LOCTITE SF health & safety select LOCTITE 6300 7649 | 19
Retaining CompoundsHow to apply1. Preparation Cleaning • Use LOCTITE SF 7200 for easier removal of residues in case of old retaining adhesive • It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive • For gaps larger than 0,5 mm or worn out shafts, bearing seats or keyways, use LOCTITE metal-filled compounds (see chapter Metal-filled Compounds) Activation If cure speed is too slow due to passive metals or low temperature (below 5 °C), use activator LOCTITE SF 7649 or LOCTITE SF 7240 (see cure speed vs. activator graph in the TDS).2. ApplicationA For slip fitted assemblies: LOCTITE 603, 638, 660 Apply adhesive around the leading edge of the male component and the inside of the female component and use rotating motion during assembly to ensure good coverage.B For press fitted assemblies: LOCTITE 603 Apply adhesive thoroughly to both bond surfaces and assemble at high press on rates.20 |
C For shrink fitted assemblies: Apply the adhesive onto the pin, heat the collar to create sufficient clearance for free assembly. For product selection contact your Henkel Technical Service Team. Equipment Recommended dispensing equipment: IDH 608966 or IDH 88631 (see chapter Equip- ment).3. Disassembly • Apply localised heat to approximately 250 °C, d isassemble while hot For corroded or seized parts, use LOCTITE LB 8040 Freeze & ReleaseFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 21
Instant AdhesivesDo you need a non-drip / non-run product? No General PurposeSolution LOCTITE 401 LOCTITE 406 The Allrounder Difficult plasticsFixture time (sec.) 3 – 10 2 – 10Service temperature range -40 to +120(°C) -40 to +120Approvals P1 NSF –Comments • General purpose • Rapid bonding of plas- • Low viscosity tics, rubbers, including EPDM and elastomers • LOCTITE SF 770 Poly- olefin primer improves bonding on diffcult-to- bond substratesTechnology Benefits• Excellent adhesion on multiple substrates especially plastics and rubbers• Very fast fixturing of parts• Small parts bonding22 |
Shock resistant Yes Gaps ≤ 5 mm Gaps < 0,15 mmLOCTITE 480 LOCTITE 454 LOCTITE 3090Impact resistant Gel Gap Filling20 – 50 5 – 10 90 – 150-40 to +100 -40 to +120 -40 to +80– P1 NSF –• Use where shock • High viscosity gel • Multi-purpose resistance is required or • For overhead a pplications • Highly gap filling peel loads are present • For professional repairs• Ideal for bonding metal to metal, rubber or magnets• Good resistance in humid environments | 23
Instant AdhesivesHow to apply1. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Priming To improve adhesion on difficult to bond plastic surfaces, apply LOCTITE SF 770 or LOCTITE SF 7239 to the bond area by brushing or dipping. Avoid applying excess primer. Allow the primer to dry. Activation If cure speed is too slow, use appropriate activator LOCTITE SF 7458 (see cure speed vs. activator graph in the TDS). Apply activator to one bond surface by spray, brush or d ipping (not to primed surfaces). Allow the activator to dry. Mixing Mixing with static mixer (LOCTITE 3090): Before mounting the static mixer onto the cartridge, push out small amount of product to equalise pistons. Mount static mixer and push some mixed product out until a uniform colour is reached, then the static mixer provides a well mixed product.24 |
2. Application Apply adhesive by drop or bead to one of the bond s urfaces (not to activated surfaces). Equipment Recommended dispensing equipment: (see chapter Equipment) • For precise dispensing of small amounts of adhesive use dispensing needles • Spare static mixers for LOCTITE 3090: IDH 14531833. Assembly Assemble the parts immediately. The parts should be accurately located, as the short fixture time leaves little opportunity for adjustment. Bond should be held fixed or clamped until the adhesive has fixtured. Hint: If necessary excess product can be cured by activator LOCTITE SF 7458. Spray or drop activator onto excess product.For detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 25
Structural Bonding – Acrylics andWhat is your focus? Metal bonding Solution LOCTITE AA 330 General purposeTechnology 1K-AcrylicFixture time (min.)Shear strength (GBMS N/mm2) 3Service temperature range (°C)Comments 15 – 30 Up to +100 • General purpose • Good impact resistance • To be used with a ctivator LOCTITE SF 7386 or LOCTITE SF 7388Technology Benefits• Rigid to slightly flexible structural bonding• High strength• Good chemical resistance• Excellent adhesion on multiple substrates26 |
PolyurethanesLOCTITE AA 326 Plastic bonding Magnet bonding TEROSON PU 6700 The Allrounder 1K-Acrylic 2K-PU 3 30 15 > 12 Up to +120 -40 to +80• For magnet bonding • General purpose• Good adhesion to d ifferent types of • Suitable for painted surfaces • Gap filling ferrite • Slightly flexible• To be used with activator LOCTITE SF 7649 | 27
Structural Bonding – Acrylics andHow to apply1. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Priming To improve adhesion of TEROSON PU 6700 on difficult to bond plastics apply T EROSON RB 150 to the bond area. Avoid applying excess primer. Allow the primer to dry. Mixing With static mixer (TEROSON PU 6700): Before mounting the static mixer onto the cartridge, push out small amount of product to equalise pistons. Mount static mixer and push some mixed product out until a uniform colour is reached, then the static mixer provides a well mixed product.28 |
Polyurethanes2. Application Apply product directly after mixing to the bonding area. Hint: After use, leave the static mixer in place and use it as a cap. For LOCTITE 330 and LOCTITE 326: apply activator to one of the surfaces to bond and the adhesive on the opposite surface. Equipment Recommended dispensing equipment: (see chapter Equipment)LOCTITE AA 330 Dispensing equipment Mixers / nozzlesLOCTITE AA 326 • IDH 608966 –TEROSON PU 6700 • IDH 608966 –LOCTITE AA 3038 • IDH 267452 • IDH 1034026 • IDH 1487440 • IDH 10345753. Assembly • Parts should be assembled immediately • Prevent the assembled parts from moving during cure • The joint shold be allowed to be develop full strength before subjecting to any service loadsFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 29
Structural Bonding – EpoxiesWhat is your focus? General bonding Solution LOCTITE EA 3430 The AllrounderColour Ultra clearFixture time (min.)Shear strength (GBMS N/mm²) 15Service temperature range (°C)Comments 22Technology Benefits -55 to +100 • Five-minute epoxy• Rigid structural bonding • Water resistance• Very high strength• Very good chemical resistance• Excellent adhesion on multiple substrates30 |
High technical performanceLOCTITE EA 3450 LOCTITE EA 9466 LOCTITE EA 9492 Metal Repair Toughened High temperature Grey Yellowish White 180 15 37 75 25 -55 to +120 20 • High strength -55 to +100 -55 to +180 • High temperature resist-• Structural adhesive• Fast cure ance• Ideal for metal repair • Excelent chemical resist- ance | 31
Structural Bonding – EpoxiesHow to apply1. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Mixing • Hand mixing (LOCTITE EA 3430, EA 3450): Mix A and B components according to the specified mixing ratio. Thorougly mix the two components before use • With static mixer (LOCTITE EA 9466, LOCTITE EA 9492): Before mounting the static mixer onto the cartridge, push out small amount of product to equalise pistons. Mount static mixer and push some mixed product out until a u niform colour is reached, then the static mixer provides a well mixed product32 |
2. Application Apply product directly after mixing to the bonding area. Hint: After use, leave the static mixer in place and use it as a cap. Equipment • Recommended dispensing equipment for LOCTITE EA 9466, LOCTITE EA 9492 (see chapter Equipment): IDH 267452 • Spare static mixers: IDH 14874403. Assembly • Parts should be assembled immediately • Prevent the assembled parts from moving during cure • The joint should be allowed to develop full strength before subjecting to any service load Hint: Excess of uncured product can be wiped away with LOCTITE SF 7063.For detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 33
Flexible Sealing and BondingWhat is your focus? Elastic sealingSolution TEROSON MS 930 TEROSON RB 81 The Allrounder High quality sealing tapeTechnology 1K-SMP Butyl rubberSkin formation time (min.) 18 –Service temperature range -40 to +80(°C) BSS 7239 -40 to +80Approvals –Comments • General purpose • High tackiness, high cohesion sealing tape • Very good water and aging resistance • No corrosive constituents • Excellent adhesion to all metals, porous materials and plastics (including PE, PP, PTFE)Technology Benefits• Withstand impact shock, vibration and bending• Good weathering resistance• Wide temperature range• Excellent adhesion on multiple substrates34 |
Elastic bondingTEROSON MS 9220 LOCTITE SI 5366 LOCTITE SI 5399 One component Power Transparent Very high temperature adhesive resistanceSMP 1K-Silicone 1K-Silicone10 - 20 5 5-40 to +100 -50 to +250 -50 to +350 – – – • Transparent• Elastic bonding adhesive • Transparent • Very high temperature• High strength • General purpose• Good elasticity • Use LOCTITE SI 5367 resistance• UV and weathering for white version and resistant LOCTITE SI 5368 for black version | 35
Flexible Sealing and BondingHow to apply1. Preparation Cleaning It is recommended to use TEROSON SB 450 to degrease and clean surfaces prior to applying the adhesive. It also improves adhesion on difficult to bond materials.2. Application • Apply product with suitable dispensing equipment • In case full surface bonding is necessary please use 2 component products • For large area bonding applications where both substrates are non water vapour transmitting, do not cover complete bonding area with product36 |
Hints:• Application on plastics such as PMMA or PC may cause stress cracking of the plastic; suitability for these m aterials should be tested prior to use• After use, leave the static mixer in place and use it as a capEquipment• Recommended dispensing equipment: (see chapter Equipment)TEROSON MS 930 Dispensing equipment Mixer / nozzleLOCTITE SI 5366 • IDH 142240 • IDH 581582 • IDH 142240 • IDH 1118785For detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 37
Metal-filled CompoundsWhat type of repair? Emergency repair Shaft repairSolution LOCTITE EA 3463 LOCTITE EA 3478 Metal Magic Steel™ Stick High Compressive StrengthFixture time at 20 °C 10 360(min.)Compressive strength 83 125(N/mm²)Service temperature range -30 to +120 -30 to +120(°C) • Steel-filled kneadable • Rebuild worn steel shaftsComments stick and bearings • For emergency repair of • High compressive tanks, pipes and castings strengthTechnology Benefits• Repair and rebuild worn metal parts• No need to heat or weld• Can be drilled, tapped or machined after cure38 |
General rebuilding of metal parts High temperatureLOCTITE EA 3471 LOCTITE EA 3472 LOCTITE EA 3479 Putty Pourable High temperature resistance 180 180 150 70 70 90 -20 to +120 -20 to +120 -20 to +190• Repair worn steel parts• Non-sagging putty Pourable, steel-filled, self- • Non-sagging heavily levelling. Recommended fo: reinforced, aluminium • casting into hard to reach powder filled 2K epoxy areas • Easily mixed and mould- • anchoring and levelling ed to form odd shapes if • forming moulds, parts required and prototypes • Cures to a non-rusting • repair threaded parts, aluminum-like finish rebuilds and repairs pipes and tanks worn metal parts in high operating temperature applications | 39
Metal-filled CompoundsHow to apply LOCTITE EA 34631. Preparation • Thoroughly clean and abrade surfaces. Finally clean with LOCTITE SF 7063 • Cut required product quantity and then remove plastic film. Twist and knead until material is smooth and colour is consistent2. Application Firmly apply to bond area and form to desired shape. For smooth finish wipe over with a wet cloth.How to apply LOCTITE EA 34781. Preparation Machine damaged area of shaft and reduce by minimum 3 mm compared to nominal diameter. Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to applying the adhesive. Mixing Stir each component separately. Mix A and B components according to the specified mixing ratio by volume or weight. Thorougly mix for up to two minutes until an even mix is achieved.40 |
2. Application • Turn shaft and apply a thin layer of LOCTITE EA 3478. Then build up product layer, until there is an excess compared to the nominal shaft diameter • After full cure, machine repair area and reduce to nominal diameterHow to apply LOCTITE EA 3471, EA 3472, EA 34791. Preparation Cleaning It is recommended to use LOCTITE SF 7063 to degrease and clean surfaces prior to a pplying the adhesive. Mixing Stir each component separately. Mix A and B components according to the specified mixing ratio by volume or weight. Thorougly mix for up to two minutes until an even mix is achieved.2. Application • Apply the product to the working area with the spatula provided • Prevent the repaired parts from moving during cure • Full cure is achieved at room temperature after 72 hours; heating the part to 40 °C will reduce the time span to 24 hours • Due to heat generation during the curing process larger quantities tend to cure more rapidlyFor detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 41
Protective Coatings and CompoundsParticle size of abrasive material? Fine particlesSolution LOCTITE PC 7255 LOCTITE PC 7117 Sprayable Ceramic Brushable CeramicMix ratio by volume / 100:50 100:16weight (A:B) min. 0,5Recommended layer thick- -30 to +95 min. 0,6ness (mm) WRASService temperature range -30 to +95(°C) –Approvals • General purpose • High gloss, low frictionComments • General purpose • Ultra-smoothWhen choosing the right LOCTITE Protective Coating or Compound key factors such as particle size,temperature resistance and chemical / corrosion resistance need to be considered. Please contact yourH enkel Technical Engineer for consultancy.Technology Benefits• Restore worn surfaces• Protect parts against abrasion, erosion, chemical attack and corrosion• Extend part life and increase part efficiency• Save cost by avoiding part replacement and reducing spare part inventories42 |
Medium particles Coarse particlesLOCTITE PC 7226 LOCTITE PC 7218 LOCTITE PC 7219 Pneu-wear ceramic Trowelable Ceramic High impact trowelable ceramic4:1 / 100:25 2:1 / 100:50 2:1 / 100:50min. 6 min. 6 min. 6-30 to +120 -30 to +120 -30 to +120 – – –Ceramic filled 2K epoxy for • High wear resistance Rubber-modified ceramic-• Dredge pump liners • For overhead applica- filled 2K epoxy for• Flumes and troughs • Dredge pump liners• Pump impellers tions • Flumes and troughs• Vibrating feeders • Pump impellers• Chutes/hoppers • Vibrating feeders • Chutes/hoppers | 43
Protective Coatings and CompoundsHow to apply1. Preparation Cleaning • Thoroughly clean and abrade surfaces, if possible grit blast. Finally clean with LOCTITE SF 7063. If necessary rebuild badly worn surfaces using trowelable m etal-filled compounds • For temporary corrosion protection for up to 48 hours apply LOCTITE SF 7515 after surface preparation Mixing • If supplied in ready-to-use packages mix the entire contents of resin and hardener • If smaller amounts are required, mix A and B components according to the specified mixing ratio by volume or weight (for mixing ratios refer to technical product data sheet or product label) • Thorougly mix for up to two minutes until an even mix is achieved2. Application • Apply fully mixed product to prepared surface by brush, trowel or spray • Consider working and cure time (see selection table on previous pages) • For LOCTITE PC 7255 and LOCTITE PC 7117 apply minimum 2 layers to achieve a total layer thickness44 |
Hints: • Pre-coating the surface by rubbing the mixed composite into the substrate helps the repair material to fill all crevices, creating a superior bond between the composite and substrate • Smooth out the uncured product with a warm trowel for a smooth, glossy finish • Use products with different colours when applying more than one coat. When the first coat begins to wear the second coat will show through, providing an accurate indicator of wear Special recommendations for sprayable products (LOCTITE PC 7255): • Best coating results are obtained by applying the product specific layer thickness. This is especially important for spray applications on vertical surfaces. For best results also in corners and edges, it is recommended to smooth angles to a radius of 3 mm • When using LOCTITE PC 7255 it is recommended to heat the product prior to a pplication to ensure easy spraying and a smoother surface Equipment • Recommended dispensing equipment for LOCTITE PC 7255: IDH 1175530 (see c hapter Equipment)For detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team. | 45
Infrastructure Rebuild & ProtectType of repair? Anti-Slip Floor CoatingSolution LOCTITE PC 6315 LOCTITE PC 6261 Vehicular Grade Pedestrian grade Yellow/GreyMix ratio by volume / 3,75:1 / 8,5:25 n.a.weight (A:B)Recommended layer thick- – –ness (mm)Service temperature range -29 to +60 -29 to +60(°C) • Solvent-free low-odor • For areas with heavyComments epoxy with an aggressive pedestrian or light rolling surface profile. traffic. • Used for long term coat- • Ideal for ramps, walk- ing in demanding areas ways, locker rooms, such as mining, marine, stairs and assembly power or oil and gas areas. industries. • Single component. • Also used to coat vehi- • Fire retardant when cles such as trailers or pick-up tailgates cured.46 |
Concrete Repair Concrete & Metal ProtectionLOCTITE PC 7257 LOCTITE PC POLYPOXY 7266/7277 Concrete Repair Corrosion and Chemical Chemical resistant coating resistant coating1:5 / 100:500 2,8:1 / 100:28 1:1 by weightRefer to TDS min. 0,2 0,5-26 to +1090 -30 to +100 +5 to +70• Repair/rebuilding of Chemical resistant brush- • Combination of Epoxy ramps and loading areas able non-filled 2K epoxy for and Polysulfied • tanks, reservoirs and• Support beam and footer • UV Stable repairs pipes (7266) • Flexibility and crack • flooring (7277)• Bridge decking and LOCTITE PC 7266 is also bridging ability supports sprayable. • Applicability on damp• Concrete bunds and concrete walls • Applicablity on rusted• Grouting bedplates and and brush cleaned soleplates surfaces • Excelent chemical and• Anchoring bolts and salt water resistance handrails • Good impact resistance | 47
Cleaners – Heavy-duty MaintenanceWhich type of heavy-duty maintenance cleaner is required? Floor cleanerSolution BONDERITE C-MC BONDERITE C-MC 20100 1030 Low-foam Floor Cleaner Fountain CleanerApplication concentration 25 to 100 Ready-to-use(g/l)Service temperature range Room temperature Room temperature(°C) • Floor cleaner for • For all kind of soilsComments a utomatic & manual • Solvent-free cleaning • Biodegradable • Neutral cleaner, slightly perfumed • Leaves soil-repellent protection layerTechnology Benefits• High quality water-based alkaline, acidic and neutral cleaners• Clean parts and assemblies in all types of industry• For metals, plastics, concrete, stone, ceramics, glass, painted surfaces etc.48 |
CleanersParts cleaner Paint cleanerBONDERITE C-MC BONDERITE C-MC BONDERITE C-MC 352 3000 21130 Spray Cleaner High Pressure Cleaner Paint Cleaner 20 to 60 20 to 200 80 to 100 +50 to +75 +10 to +50 Room temperature, up to +40• For dirt, oil and grease • For dirt, oil and grease• For spray cleaning • Provide temporary rust • Paint equipment cleaner • For paints, latex, rubber machines protection• Solvent-free • Solvent-free resins and non-cured • Biodegradable adhesives • Free of chlorinated, petroleum-based or o xygenated solvents • Non-flammableFor application of heavy-duty maintenance cleaners please refer to the Technical Data Sheet and instructionsfor use of your cleaning equipment. | 49
Cleaners – Parts and Hands CleanersWhat do you want to clean? Hands Solution LOCTITE SF 7850 Hand CleanerBase Natural extractsComments • Biodegradable • Use with or without waterTechnology Benefits• For various cleaning demands in the workshop• One cleaner suitable for surface preparation prior to bonding50 |
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