Draft Booklet - NECA 2021_R4

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India IRON Jaideep Ispat & Alloys Pvt. Ltd. Dhar (Madhya Pradesh) Moira Sariya (Flagship brand of Jaideep ispat & alloys pvt. ltd.) was established in Madhya Pradesh for the manufacturing of iron and steel products in 1987. Today, they are one of India’s leading manufacturers and suppliers of high quality TMT bars. Moira has always looked at challenging, changing, and evolving its processes through continuous innovation, critical skill development, and adopting the latest manufacturing and management practices. Their excellent marketing strategies have led them to institute ourselves as the market leaders of CRS TMT bars in Central India. Moira has thus developed itself as a trusted brand through its automated and innovative engineering, commitment to quality, capable workforce, and extensive dealer and distributor network. Spread across 45 acres of land in the Pithampur industrial belt, their technologically advanced plants employ 700 plus strong workforce to supply 5 lakh tons of steel per annum. Moira TMT. Sariya is produced by fully automatic, computerized modern plants which employ refined German technology and design. Their team of qualified and trained professionals 44

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India produces CRS Sariya of Grade Fe-500, Fe-550, Fe-500 D and Fe-550 D. With the objective shared with all the employees, JIAPl pays utmost attention to all the energy parameters on a daily basis. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 1683.85 FY 2019-20 1772.91 FY 2020-21 1634.30 SEC Electrical (kWh/tonne) FY 2017-18 0.0073 FY 2018-19 0.0069 FY 2019-20 0.0065 FY 2020-21 0.0060 SEC Electrical (kWh/tonne) 0.00800 0.00700 0.00600 0.00500 0.00400 0.00300 0.00200 0.00100 0.00000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 45

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Major Energy Conservation Measures Installation of advanced DIFOC based induction furnace. Installation of scrap processing machine. Overhauling DIFOC induction furnace capacity to 14 MW. Utilize preheating of ladle and reduce furnace tapping temperature by 25 deg C. Installation of 2 scrap pokers for assisting charge operations. 46

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India PAPER & PULP Emami Paper Mills Limited Baleshwar (Odisha) Emami Paper Mills Limited (EPML), located at Balasore was established in 1983, primarily as an agro based unit for manufacturing Writing & Printing Paper, with an installed capacity of about 15 tons per day. The unit has expanded its capacity by adding two more Newsprint machines in phased manner so as to meet the sustainable stability in the market. Further, the capacity has been expanded by adding a New Board Machine during the year 2015. The plant is an eco-friendly 100% waste paper (recycled) based paper manufacturing company with a capacity of 85,000 TPA of Newsprint, 55,000 TPA of Writing & Printing grade of paper and 160,000 TPA of Board Paper. The plant is equipped with 23 MW Co-generation units to meet the 100 % Power & Steam requirement for the process. And a 10.5 MW Co-gen for the Board Machine. The unit has been awarded with ISO-9001, ISO-14001, 45001 and TPM – excellence & consistency certification. 47

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 38.51 FY 2019-20 60.64 FY 2020-21 44.88 Thermal Energy Consumption trend (million kcal) FY 2018-19 4022.71 FY 2019-20 5219.84 FY 2020-21 3808.95 Electric Energy Consumption trend (L kWH) 80 60 40 20 0 FY 2019-20 FY 2020-21 FY 2018-19 48

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.0096 FY 2018-19 SEC Thermal (kcal/tonne) 0.0100 FY 2019-20 0.0065 FY 2020-21 0.0060 FY 2017-18 4.2395 FY 2018-19 4.1021 FY 2019-20 2.7883 FY 2020-21 2.7871 SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.01500 5.0000 0.01000 4.0000 0.00500 3.0000 0.00000 2.0000 1.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 0.0000 Major Energy Conservation Measures FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Improvement in power generation with reduced specific steam consumption due to reduced extraction temperature by installation of SST 300 (18 MW) in place of low efficiency SST 150 (15 MW) Turbine. For 18 mw TG 2 nos. of 250 kW CT pump replaced with 110 kW LT motors for operation with low head of cooling water flow. Optimize voltage for lighting by installing lighting transformer. In Paper Machine-2 stoppage of two old 200 kW vacuum pumps by installing a more efficient vacuum pump with new 200 kW IE3 energy efficient motor. In Paper Machine-1 old 250 kw vacuum pump was replaced with a more efficient vacuum pump with 200 kw energy efficient IE3 Motor achieving a saving of 40 kw per hour. 49

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India PLASTIC Marelli Motherson Automotive Lighting India Pvt. Limited Pune (Maharastra) It is a 50-50 JV between Marelli and Motherson group of India. The JV was signed on 11th January 2008. Currently they have four manufacturing units in India 2 units in Pune, one in Sanand and Bawal each. The Product portfolio covered under this JV is at Pune unit are Automotive lighting products (Head lamp, Rear lamp). The Basic processes are Plastic Injection moulding, Surface coating like – Hard coating, Base Coating and Metalizing, Plastic part assembly and testing. The unit is certified with IATF 16949, ISO 14001, and ISO 45001. They are one of the lighting suppliers with VW “A” rating and Ford “Q1” rating. They have been winning the CII and MEDA energy conservation awards consecutively for last three years. At MMLI the green energy share is 15.6% of the total Consumption. With the ECM they have achieved 37% SEC reduction over last 5 years. 50

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 102.90 FY 2019-20 86.10 FY 2020-21 66.19 Thermal Energy Consumption trend (million kcal) FY 2018-19 595.85 FY 2019-20 510.03 FY 2020-21 371.81 51

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 5.0043 FY 2018-19 SEC Thermal (kcal/tonne) 4.0513 FY 2019-20 3.8439 FY 2020-21 3.7820 FY 2017-18 31.4977 FY 2018-19 23.4588 FY 2019-20 22.7691 FY 2020-21 21.2461 SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 6.0000 40.000 30.000 4.0000 20.000 10.000 2.0000 0.000 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures IMM Pump consumption optimization by VFD installation Diffusion pump energy saving in metalizing machine Idle consumption elimination form assembly machines Thermo jackets installed on barrel heaters of injection molding machine to avoid heat loss in ambient. LPG oven removed by using air cleaning arrangement and additional UV preheating arrangements. 52

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India PLASTIC 2 Subros Ltd. Gurugram (Haryana) Subros Limited, founded in 1985 as a joint venture public limited company with 40% ownership by Suri family of India and 13% ownership by Denso Corporation & Suzuki Motor Corporation each, is the leading manufacturer of thermal products for automotive applications in India, in technical collaboration with Denso. The company has grown from a capacity of 15,000 AC units in 1985 comprising of largely an assembly operation, into the largest and only integrated manufacturing unit in India for Auto Air Conditioning systems. 53

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 95.85 FY 2019-20 92.06 FY 2020-21 75.08 Thermal Energy Consumption trend (million kcal) FY 2018-19 5694.57 FY 2019-20 5556.10 FY 2020-21 5243.53 54

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.0028 FY 2018-19 SEC Thermal (kcal/tonne) 0.0025 FY 2019-20 0.0023 FY 2020-21 0.0016 FY 2017-18 0.1673 FY 2018-19 0.1526 FY 2019-20 0.1399 FY 2020-21 0.1155 SEC Electrical (kCal/tonne) SEC Thermal (kCal/tonne) 0.003 0.20 0.002 0.15 0.001 0.10 0.000 0.05 0.00 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Individual switching light by fitting pull cord switch in office area (200 nos.) Motion sensor installed in meeting& common area for auto ON/OFF of light (30 nos.) Installed compressed air booster with receiver tank for high pressure required m/c Reduced running of air blower at STP by airline modification (04 nos.) Installation of motorized valve on DG cooling tower line to reduce water flow (03 nos.) Temp interlocking for cooling tower fan motor to maintain water temp at 300C (04 nos.) Localize control of PF 0.88 to 0.999at load end of IMM, NBF & air washer Replace 18x4 conventional light with 22 watt LED light (200 nos.) 36W light replaced by 18Win office area & street light 70 Watt to 25 Watt. (300 nos.) 55

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India PLASTIC Titan Company Ltd. (Eye Care Division) Chikkaballapur (Karnataka) Titan Company Limited is group of TATA enterprise, established in 1984, they are manufacturers and retailers of personal accessories like Watches, Jewellery, Prescription Lens, Frames & Sunglasses. Titan Eye care division, the eyewear business from Titan Company, was launched in March 2007. The move was an initiative to redefine the industry and straddle the marketplace with exacting quality standards, unparalleled in India’s prescription eyewear industry. Titan Eyecare unit is into Manufacturing and supply of Prescription lenses, Eyeglass frames and Sunglasses. 56

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 27.73 FY 2019-20 23.88 FY 2020-21 17.48 SEC Electrical (kWh/tonne) FY 2018-19 0.00004.21 FY 2019-20 0.00003.17 FY 2020-21 0.00001.95 SEC Electrical (kWh/tonne) SEC Electrical (kWh/tonne) 30.00 0.000050 25.00 20.00 0.000040 15.00 10.00 0.000030 5.00 0.000020 0.00 0.000010 0.000000 FY 2018-19 FY 2019-20 FY 2020-21 FY 2018-19 FY 2019-20 FY 2020-21 57

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Major Energy Conservation Measures Elimination of Standalone chillers. Automatic speed control for AHU. Installed VFD for motors. Power factor maintained. Installed rooftop solar plant (361kW). Switched Off equipment when not in use. Used Energy Efficient equipment. Fixed Air Leaks. Installed LED Lights. Lighting controls including timers and motion sensors. 58

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India TYRE JK Tyre & Industries Ltd. Kanchipuram (Tamil Nadu) JK Tyre Chennai Tyre Plant in Tamil Nadu is the 6th Manufacturing Plant of JK Tyre presently produces Passenger Car Radial tyres and Truck / Bus Radial tyres. The Plant was started as a Green Field Project in the year 2011 with a land area of 102.95 acres and went on-stream on 05th February 2012 and is one of the most advanced and sophisticated Tyre Plants in the country with latest and State-of-the-art Technology. The Plant currently has a capacity to produce 4.5 Million Tyres / Annum of Passenger Car Radials and 1.2 Million Tyres / Annum of Truck Bus Radials catering to all Major Customers. Right from inception, it was envisioned to adopt all best practices with due emphasis on Green initiatives in Energy, Water Conservation & Maximum Utilization of Renewable Energy resources. Their plant is certified for ISO 50001 and ISO 14064 and recognized 59

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India as National Energy Leader by CII and they have achieved a total energy level of 8.52 GJ / tonne of Production and they rank among Top 3 Companies in the Sector Worldwide. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 811.18 FY 2019-20 648.00 FY 2020-21 620.47 Thermal Energy Consumption trend (million kcal) FY 2018-19 122324.27 FY 2019-20 97156.66 FY 2020-21 97170.89 60

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/no. of manufactured units) FY 2017-18 22.4423 FY 2018-19 19.7605 FY 2019-20 16.8457 FY 2020-21 16.0914 SEC Thermal (kcal/ no. of manufactured units) FY 2017-18 3393.7050 FY 2018-19 2979.8505 FY 2019-20 2525.7264 FY 2020-21 2520.0606 SEC Electrical (kWh/no. of SEC Thermal (kcal/ no. of manufactured units) manufactured units) 30.00 4000.00 20.00 3000.00 2000.00 10.00 1000.00 0.00 0.00 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Pumping system modified to avoid the vent losses during nitrogen unloading. VFD on pump to avoid valve throttling on new process cooling tower. Power pack power consumption reduction by optimizing pump capacity utilization. Compressor power consumption reduction– replacing PU hose with rubber hose one process cooling tower stoppage, mixer cooling water flow cutoff while mixer in idle condition, thereby saving PCT pump energy. Existing design of nitrogen. 61

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India TYRE 2 JK Tyre & Industries Ltd. Rajsamand (Rajasthan) The Kankroli Tyre Plant (KTP) is a manufacturing facility located in Kankroli, Rajasthan. This plant was set up in 1975 with an initial capacity of 55 MT/day Tyre Production. The Plant has state of art manufacturing facility of Bias Tyres, with current production capacity of 231 MT per day. JK Tyre & Industries Ltd Kankroli Tyre Plant is the first Tyre Company in Asia and second in the world to get ISO: 50001 Energy Management system certification. With Continuous focus on sustainability - Kankroli Tyre Plant has been awarded a rating of five star on Environmental Audit by British Safety Council. In addition to this plant is also certified for various quality system like ISO: 45001; EMS: 14001; ISMS: 27001; SA: 8001; NABL 17025. 62

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 408.23 FY 2019-20 380.02 FY 2020-21 368.65 Thermal Energy Consumption trend (million kcal) FY 2018-19 102357.62 FY 2019-20 91677.42 FY 2020-21 83408.44 63

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/ no. of manufactured units) FY 2017-18 23.6475 FY 2018-19 24.0561 FY 2019-20 24.2157 FY 2020-21 23.3736 SEC Thermal (kcal/ no. of manufactured units) FY 2017-18 5976.3349 FY 2018-19 6031.7661 FY 2019-20 5841.8750 FY 2020-21 5288.3197 SEC Electrical (kWh/no. of SEC Thermal (kCal/no. of manufactured units) manufactured units) 24.50 6500.00 24.00 6000.00 23.50 5500.00 23.00 5000.00 22.50 4500.00 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Energy Saving by Reduction of Energy Consumption in Utility for Tyre Curing (Implementation of Nitrogen Curing instead of Hot Water). Power Saving by Up gradation of Air Handling Unit - 2 Nos Power Saving by Installation of VFD on Mixer # 5 TCU Pumps Power Saving by Installation of Jet Nozzles (250 Points). 64

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India TYRE Balkrishna Industries Ltd. Unit- Chopanki, Alwar, Rajasthan Balkrishna Industries Limited (BKT) is one of the world's leading manufacturers of \"OFF- HIGHWAY Tyres\" with turnover of Rs. 5700+ Crores. BKT has the widest product range with more than 2700 Stock Keeping Units and is \"One Stop Shop\" for all off-highway tyre solutions. BKT started its Off-Highway tire business in 1987. For over 34 years, BKT is successfully catering to specialist segments such as agricultural, construction, industrial, earthmoving, port and mining, ATV and gardening applications. BKT is the first company in India having REACH compliance recommended by EU for environmental protection. The company is having widest network of dealers covering over 160 countries across all five continents, in all the major markets of Europe, North & South America, Africa, and Asia & Middle East. CHOPANKI plant is a state of art plant producing high quality tires. The product range of Chopanki plant is covering the entire width of BKT spectrum. The Chopanki Unit is certified for quality management system ISO 9001 and environment management system ISO 14000. The plant 65

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India is in persuasion of acquiring ISO 50001 in next six months. The unit uses green fuel for its operational requirements. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 373.94 FY 2019-20 349.04 FY 2020-21 402.58 Thermal Energy Consumption trend (million kcal) FY 2018-19 99235.79 FY 2019-20 82253.05 FY 2020-21 98362.33 Thermal Energy Consumption trend (million kcal) 120000 100000 80000 60000 40000 20000 0 FY 2018-19 FY 2019-20 FY 2020-21 66

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 33.38 FY 2018-19 SEC Thermal (kcal/tonne) 33.29 FY 2019-20 32.61 FY 2020-21 30.28 FY 2017-18 7661.22 FY 2018-19 8836.73 FY 2019-20 7686.89 FY 2020-21 7398.97 SEC Electrical SEC Thermal (kcal/tonne) 34.00 9000.00 33.00 8500.00 32.00 8000.00 31.00 7500.00 30.00 7000.00 29.00 6500.00 28.00 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Variable Frequency Drives on pumps and Fans to conserve Energy Resizing of Air pipeline to optimize air pressure for compressor energy saving Energy Efficient Lights- Replacement of Ordinary Lights with LED Lights Optimization of Pumps by resizing Pumps High Efficiency Boiler - Replacement of Coal fired boiler with Gas fired boiler Waste Heat Recovery – Use of Flash Steam for hot water Generator Minimize wastages – Thermal Insulation Improvement & Leakage arresting Heat Pump Installation to replace electrical heating Process Automation to reduce cycle time and idle running of machines Renewable Energy - Installation of 1000 kW Rooftop Solar plant 67

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India TRANSPORT 68

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India ZONAL RAILWAYS North Eastern Railway Gorakhpur (Uttar Pradesh) The North Eastern Railway system passes through the states of Uttar Pradesh, Bihar and Uttarakhand and runs from West to East. Most of the system is situated north of river Ganga and traverses through basin of river Ganga and touches Nepal border at number of places such as Nepalganj Road, Barhni, Nautanwa. The NE Railway has implemented measures to increase energy efficiency in traction and non-traction sectors under the NE Railway. 69

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Energy Saving from all Energy Eff. Projects -Electrical (Traction & Non Traction) (L kWh) FY 2018-19 75.68 FY 2019-20 84.81 FY 2020-21 92.71 Energy Saving from all Energy Eff. Projects -Diesel (Traction & Non Traction) (million kcal) FY 2018-19 0 FY 2019-20 147675.58 FY 2020-21 881065.78 SEC Electrical (kWh/tonne)- Passenger Service FY 2019-20 10863100.82 FY 2020-21 15143699.51 SFC Thermal- Passenger Service FY 2019-20 217689.04 FY 2020-21 25141.40 SEC Electrical SFC Thermal 20000000 250000 15000000 200000 10000000 150000 100000 5000000 0 50000 0 70 FY 2019-20 FY 2020-21 FY 2019-20 FY 2020-21

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SFC Thermal- Goods Service FY 2019-20 255341.54 FY 2020-21 117670.58 SFC Thermal 300000 200000 100000 0 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Total 20736 allotted railway quarters over NE Railway had been lit with LED lighting (100 % LED lighting). NE Railway had 2660 kWp installed & charged capacity of rooftop solar (FY 2018-19). NE Railway had 3365 kWp installed & charged capacity of rooftop Solar (FY 2019-20). NE Railway had 4446.3 kWp installed & charged capacity of rooftop solar (FY 2020-21). Due to on-going mass scale electrification, rolling stock load is shifting from diesel to electric. 71

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India ZONAL RAILWAYS 2 North Central Railway Prayagraj (Uttar Pradesh) North Central Railway is one of the most important zones of Indian railway. NCR, have two high density electrified & busiest routes i.e. Ghaziabad – Mughalsarai and Palwal – Agra – Bina. Line capacity utilization on these sections is more than 100%. NCR has 3222 route kilometres (rkm), out of which 89% is electrified. On north central railway, many various highest speed prestigious trains like Gatimaan, Vande-Bharat, Shatabdi & Rajdhani ply. More than 236 pairs of mail express trains run at high speed i.e. 130 kmph & higher “mobility is our hallmark”. NCR have 410 railway station and runs about 370 passenger trains & about 500 freight trains on daily basis. Total connected load (non-traction) of various utilities on ncr is 125 mw and annual consumption is 125 mu. There are 50 rly traction sub-station and their total contractual demand is 222 MVA. NCR has laid utmost emphasis on energy conservation and have adopted & implemented various measures in this regard. 72

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Energy Saving from all Energy Eff. Projects -Electrical (Traction & Non Traction) (L kWh) FY 2018-19 1081.00 FY 2019-20 1539.81 FY 2020-21 1188.81 Energy Saving from all Energy Eff. Projects -Diesel (Traction & Non Traction) (million kcal) FY 2018-19 1061.42 FY 2019-20 57383.75 FY 2020-21 12777.56 73

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SFC Thermal- Passenger Service FY 2019-20 2749402.48 FY 2020-21 3686677.14 SFC Thermal 4000000 3000000 2000000 1000000 0 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Total 20736 allotted railway quarters over N E Railway had been lit with LED lighting (100 % LED lighting). In line with National initiative on solar mission, North Central Railway has attached top most priority to Solar Energy generation. Rooftop Solar Power Plants of 11.03 MWp capacity. Electrification of more than 130 LC Gates through Solar Photo Voltaic Modules. Use of Energy Efficient 3 Star & above rated Electrical appliances/ equipment i.e. Air Conditioners, Water Coolers, Pumps, Geysers, etc. Due to on-going mass scale electrification, rolling stock load is shifting from diesel to electric. It is almost 89% route of NCR has been electrified for energy efficient transport system. Efforts are on to go for 100% electrification, shortly. There is over 240 pairs of trains are running with HOG scheme over NCR, out of which, 22 pairs are running with NCR rakes. 74

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India ZONAL RAILWAYS South Western Railway Hubali (Karnataka) South Western Railway was created by amalgamating the re-organized Hubli division from South Central Railway and Bangalore & Mysore divisions from Southern Railway. It has been operational from 1st April 2003 having the headquarters at Hubli in the state of Karnataka. The Railway comprises of 03 divisions, viz. Hubli, Bangalore & Mysore and primarily caters to Karnataka state with 84% of its jurisdiction located there. The balance 16% of its route length falls in Andhra Pradesh, Tamil Nadu, Maharashtra and Goa. Electric Energy Saving trend (Lakh kWh) ( Traction and Non-Traction) FY 2018-19 29.58 FY 2019-20 43.88 FY 2020-21 56.36 75

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/tonne)- Passenger Service FY 2019-20 2700151.09 FY 2020-21 466287.24 SEC Electrical 3000000 2500000 2000000 1500000 1000000 500000 0 FY 2019-20 FY 2020-21 76

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Major Energy Conservation Measures Replacement of existing burner with high efficient burner in Kiln Cement Mill-3 (VRM) Bag house Fan Damper removal. Export Power Control Logic implemented to control free cost power export from CPP to grid. Raw mill dam ring optimization. Raw Mill Dam ring Height optimization Specific Heat reduction by modifying feed box height in riser duct of PH String -1 Top cylone. CM-3, OPC productivity improvement by replacing the Silo -1 elevator Motor and GB from 55 to 75 kW. 77

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India ZONAL RAILWAYS South East Central Railway Bilaspur (Chhattisgarh) The landmark decisions in adoption of three phase energy efficient technologies in electric locomotives and electrical multiple units, policy intervention in implementation of the energy efficiency measures in traction and non-traction areas have scripted new dimensions in energy conservation efforts. These efforts have also been aptly recognized at National level as IR has been bagging maximum number of National Energy Conservation Award. South East Central Railway was formed on 1st April 2003, by reorganizing major coal bearing areas part of erstwhile South Eastern Railway with its Zonal Headquarter at Bilaspur in the state of Chhattisgarh. This Zone consists of 3 Divisions situated at Bilaspur, Raipur and Nagpur serving almost complete Chhattisgarh, Madhya Pradesh, Maharashtra and some parts of Odisha. Since its inception, SECR has made rapid progress in serving the industry and people of the region along with taking care of staff and environment. South East Central Railway is extended with the 78

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India responsibility to coal and mineral rich part of Central India. Food Grains are major constituents of the goods basket transported by this Railway. SECR is contributing more than 15% of total freight loading of Indian Railways, since its inception. This is the only zone which has loaded more than 150 MT for 10 continuous years (from 2011-12 to 2020-21). Electrical Energy Saving trend (Lakh kWh) ( Traction and Non-Traction) FY 2018-19 29.13 FY 2019-20 150.21 FY 2020-21 7.65 Thermal Energy Saving trend (million kcal) ( Traction and Non-Traction) FY 2018-19 69247.73 FY 2019-20 74649.45 FY 2020-21 224202.66 79

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Saving trend (Lakh kWh) ( Traction and Non- Traction) 200 150 100 50 0 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Saving of HSD oil due to Conversion of railway rakes from EOG (End-on Generator car) to HOG system trains in HOG (Head on Generation) mode. Electric loco idling in sheds and yards are kept shut down. Switching OFF trailing loco in case of MU while working light load trains. Instructions have been issued to loco pilot for energizing single loco while performing shunting, waiting for line clear at station, waiting for load ready at siding. Provision and use of Auxiliary Power Unit (APU) in Diesel locomotives. Segregating of 70/30 lighting circuits at platforms. Harness of Solar Energy over SECR. Use of energy saver for: (a) Pumps (b) Lighting circuits (c) Air conditioning circuits (d) machines in workshops. Use of VVF control for cranes, lifts and escalators. Use of 5 star and above labeled electrical products and equipment. 80

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India METRO RAILWAYS Lucknow Metro (Uttar Pradesh Metro Rail Corporation) Lucknow (Uttar Pradesh) Lucknow Metro under Uttar Pradesh Metro Rail Corporation Limited is a mass rapid transit system serving the city of Lucknow of Uttar Pradesh. It is one of the fastest built metro rail system in the country having metro line stretch of 22.87 Km with 21 Stations covering from Chaudhary Charan Singh International Airport Metro Station to Munshipulia Metro Station. The route is well connected to the various dense populated location of the city like Airport, Singar Nagar, Charbagh Railway Station, Hazaratganj, Lucknow University, Indira Nagar and Munshipulia. Lucknow Metro is moving towards a more sustainable energy features. To achieve its goals, various innovative modern technologies and initiatives have been adopted. Lucknow Metro has identified the best available technologies and practices to reduce energy consumption and increasing energy efficiency in the metro system. Apart from incorporating energy efficient technologies, there are also plans, to lessen our dependency on utility grid. Rooftop solar power plant on elevated stations 81

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India is under planning and to be commissioned in near future. Lucknow Metro also became the 1st government entity in Lucknow region and 1st one in transport sector in Uttar Pradesh state to attain Indian Green Building Council’s Platinum Certificate for all of its stations. The organisation has also been recognised by ISO 14001:2004, OHSAS18001:2007 & ISO 14001:2015. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 107.33 FY 2019-20 240.77 FY 2020-21 146.88 SEC- Traction (kWh/GTKM) FY 2018-19 2.80 FY 2019-20 2.25 SEC Traction 3.0 2.0 1.0 0.0 FY 2019-20 FY 2018-19 82

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Major Energy Conservation Measures Regenerative Braking in Trains, around 40-45% of regenerative braking energy can be recovered from brakes. Increase in HVAC saloon temperature by 1-2˚C: Initially, HVAC saloon temperature was 25˚C which was later increased to 26-27˚C in all the trains. Piloting trains was taking approx. 2.5 hours which has been now reduced to half hour by converting the piloting trains into partial revenue trains in the morning hours. HVAC energy consumption saving during Train Cleaning. The temperature settings of all rooms at stations have been changed to 27-28˚C from 25˚C. Energy Savings from Regenerative Braking of Lift: One of the latest technologies adopted in lifts, is regenerative function which recovers braking energy from lift operation by Variable Voltage Variable Frequency (VVVF) technology. Energy Saving from Crawling and sleep mode of escalator. Optimization of operational hours of water cooled chillers in underground stations. Installation of energy meters at each system circuit so that energy can be monitored precisely. 83

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India BUILDINGS 84

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India HOTELS The Residency Towers Coimbatore (Tamil Nadu) The Residency Towers Coimbatore is one of the significant landmarks of Coimbatore with an easy access to the airport and the railway station. Equipped with 135 well-appointed rooms, dining experiences and leisure facilities, one can experience South Indian hospitality at its best. The Residency group encompasses a collection of charming boutique hotels spread across South India, each of them worthy of the same iconic status. Each locale offers a harmonious hotel experience that truly echoes the history, culture and charm of each destination, right at its doorstep. They are a hotel brand providing genuinely warm, caring, consistent, cultured hospitality for the evolving guest. Their philosophy of hospitality with heart ensures that ‘tradition’ meets ‘tomorrow’ to deliver memorable experiences. 85

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electric Energy Consumption (L kWh) 29.85 FY 2018-19 29.00 FY 2019-20 17.86 FY 2020-21 86

Government of India EPI Reduction Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2018-19 26.89 FY 2019-20 35.31 FY 2020-21 5.17 EPI Reduction 40 30 20 10 0 FY 2019-20 FY 2020-21 FY 2018-19 Major Energy Conservation Measures Replaced NON IBR boiler to IBR boiler to reduce the fuel consumption and replaced all the steam pipe line with proper insulation to bring down zero steam condensation. Replacement of Laundry machines and steam line to save electrical energy and fuel Lighting automation installed for all the public area lights. This system will control the lighting Installed LOT to bring down zero LPG wastage in the cylinder and maintain even pressure to all the burner. load as per the seens (dimming System) Replaced the HT RMU panel and consumer side VCB and all the chill water pipe line insulation done 87

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India HOTELS 2 Trident Gurgaon Gurugram (Haryana) Trident Gurgaon is a business hotel with a difference, opened on 2004. Set in an expanse of 7 beautifully landscaped acres, the building has an imposing yet serene presence, a resort like ambience. It is characterized by domes, long corridors and walkways, inner courtyard, reflection pools and fountains. The hotel has 136 rooms, which include one Presidential Suite and six Executive Suites. Overlooking the garden, courtyards and refection pools, the rooms are elegantly furnished and appointed with modern conveniences. Trident Gurgaon offers the most sophisticated and advanced facilities for business meetings, conferences and parties, as well as for corporate retreats. 88

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electric Energy Consumption (Lakh kWh) FY 2018-19 74.03 FY 2019-20 61.58 FY 2020-21 16.58 Electric Energy Consumption (L kWh) 80 60 40 20 0 FY 2018-19 FY 2019-20 FY 2020-21 EPI Reduction FY 2018-19 450.93 FY 2019-20 392.26 FY 2020-21 105.14 89

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India EPI Reduction 500 FY 2019-20 FY 2020-21 400 300 200 100 0 FY 2018-19 Major Energy Conservation Measures STP water recycling for cooling towers, proposed saving 8 to 10 kl per day. Energy audit to be carried out as per the schedule. BOH FCU was locked at 25 degrees Celsius BOH and public area lights were switched off as per discretion Service light and one of the guest lifts were kept off 90

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India HOTELS Taj Palace Hotel (New Delhi) The Capital’s Palace Since 1983. Nestled amidst the heart of the historic Indian capital city, the iconic Taj Palace, New Delhi has held a distinguished position amongst the finest hotels of the world for close to four decades. Spread over six acres of lush gardens, our 5 star hotel in Delhi is synonymous with timeless luxury and unmatched hospitality. With panoramic views of the city's verdant protected greens, their hotel in Delhi offers an inimitable confluence of epitomising elements of Indian art, warm, personalised service and unmatched luxury. Four award-winning restaurants featuring an array of cuisines from across the world, a stylish bar, nine-hole putting greens, a temperature-controlled swimming pool and an expansive Jiva Spa make Taj Palace, New Delhi, a true urban oasis. In line with their sustainability efforts, a highly specialised electronic air filtration system helps maintain the air quality in the hotel, as per international AQI standards, so that one only breathes the purest air. Host to the finest events and convention centre in Delhi, Taj 91

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Palace, New Delhi features the capital’s most coveted venues – a spectrum of 11 indoor venues and two manicured lawns. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 142.28 FY 2019-20 134.44 FY 2020-21 90.04 92

Government of India EPI Reduction Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2018-19 402.90 FY 2019-20 380.70 FY 2020-21 254.98 EPI Reduction 500 FY 2019-20 FY 2020-21 400 300 200 100 0 FY 2018-19 Major Energy Conservation Measures Service elevator no. 2 is being installed with re-gen drive technology. BMS (Building Management System) is being installed along with VFDs for all AHUs and exhaust where controlling and monitoring is being done remotely. Chiller optimization was also done, to allow chillers to work on part load. Highly efficient chiller with better IkW along with new cooling towers were replaced Three nos. of heat pump were installed for hot water generation for guest areas with rated heat capacity of 100kW/100kW/60kW so as to reduce the load on boiler 93