PRODUCT PORTFOLIO DGMS MANDATED* OTHER ADVANCE SAFETY SOLUTIONS Ø Rear View Camera System Ø Integrated Rear View camera + Proximity Ø Proximity Warning System Sensor Ø Auto Fire Detection & Ø AI Powered driver state monitoring device Suppression System Ø Self Cleaning Camera Ø Body Lifting Alarm / Indicator Ø Safe-T-Punch Ø Audio Visual Alarm System Ø LED beacons & Sounder-Beacons Ø Driver Fatigue Warning System Ø Wireless Crane Camera Ø Auto Dipping System Ø Tire Pressure Monitoring System Ø Load Indication System and more…. Ø Anti Tilt Switches *As per DGMS circular no. 6, dated 27/2/2020
DGMS MANDATED SAFETY SYSTEMS
REAR VIEW CAMERASYSTEM CAMERA Ø Meets all DGMS tests and feature requirements Ø Weather resistant IP 69K night vision camera Ø Image Sensor 1/2.9” SONY Progressive Scan CMOS Image Sensor Ø Total Pixels 2000(H) X 1121(V) Ø Lens 2.45mm , (F2.0), D(147º) , H(109º) ,V(88º) Ø Max Video Resolution 1080p@30fps/25fps Ø Operating Temp -20°C ~ 70°C Ø Certification ISO16001& IEC60520 7
REAR VIEW CAMERASYSTEM MONITOR Ø Ruggedized monitor and water tight connectors Ø 7“ LED Panel (16:9 Wide Screen) Ø Resolution: 1024 X (RGB) 600 Pixel Ø Waterproof IP64 (Option) Ø Power Input DC12-32V/Automatic Power On/Off by ACC Ø Camera Connector 4P Din or 4P Screw lock 8
RADAR PROXIMITY WARNING SYSTEM – 5Mtr Ø Compact 24GHz Radar sensor Ø Modulation: FMCW Ø No false alerts Ø Detection Range : 4.3 x 4.0 Meter Ø Detection Zone : 3 zone Ø Provide visual and audible alerts for driver. Ø Waterproof and rugged design Ø Integration with a Data Logger to record event details like date, time, vehicle id, Detection zone & location is possible. Ø Suggested Applications: Loader, Excavator, Forklifts, Tippers etc 9
RADAR PROXIMITY WARNING 10 SYSTEM – 10Mtr Ø Programmable Compact 24 GHz Radar sensor Ø Detection zone : 3 Zones Ø IP protection rate : IP 69K Ø Both visual and audible warnings Ø Capability of determining whether an object is approaching or moving away from the sensor, helps to limit the number of false detections. Ø Integration with a Data Logger to record event details like date, time, vehicle id, Detection zone & location is possible. Ø Suggested Applications: Loader, Excavator, Tippers, Small size Dump Trucks etc
DUALRADARPROXIMITY WARNING SYSTEM – 30Mtr Key Features Ø Programmable Compact 24 GHz Dual (Front + Rear)Radar sensor with a common buzzer. Ø 3 x pre-set detection patterns. Ø 5 Detection Zones Ø Max Detection Range : 30m Ø Capable to detect human beings and approaching objects
RADARSENSORFIELDOF VIEW– MODE WISE
Dual Radar Proximity Warning System : Operating Scenario Ø Rear sensor will be activated by reverse signal Ø Front sensor will be activated while driving forward
AUTOMATIC FIRE DETECTION & Cylinder With SUPPRESION SYSTEM Extinguishing Agent Hooter Flasher Nitrogen propulsion Cylinder Electronic Control Unit 14 Piping Network With Nozzles Linear Heat Sensing Cable
WORKINGPRINCIPLEOF THESYSTEM Fire is indicated by A signal is sent to The propellant gas a linear heat sensing the actuator cartridge is cable punctured At the same Foam is distributed Nitrogen is time the to the nozzles then released alarm through the pipes to the agent system is activated container A hooter and a light signal in the panel inside the cabin will warn the driver
ZONE SPECIFIC AUTOMATIC FIRE DETECTIONAND SUPPRESSIONSYSTEM Ø This system is manufactured as per Director General of Mines Safety (DGMS), Circular No. 6 of 2020, for Dumper, Dozer, Drill Machine, Shovels, Excavators etc. Ø Our AFDSS is a tailored-made product that can be designed to meet the customer’s needs to prevent both human and machine. Ø Single Zone and Two zones system available as per the machine make and model.
USECASE- AFDSSCONFIGURATIONFOR DIFFERENT EQUIPMENTS Vehicle No. of Nozzles Cylinder Capacity No. of Zones Grader G1000 6 25kg Single Zone Drill Machine DM33 6+6 25kg Two Zone Reach Stacker RC10 6 25kg Single Zone
DUAL AUDIOVISUALALARM For : Mining, Industrial, Construction mobile equipment. Ø Audio visual alarm with dual speakers. Ø 4 LED Red Flashing Lights. Ø 12-24 V DC. Ø Sound : 112 Db, 300 Lux LED Flasher. Dust and vibration proof. Ø Fully waterproof. IP67. Ø Meets DGMS Stipulation. 18
AUDIO VISUAL ALARM Features Ø Audio and visual Alerts through an The alarm has passed all the test integration of the heavy duty back-up as per the DGMS circular 2010 :- alarm and a high visibility warning light. Ø Operating temperature - 30° to 70°C Ø Bump test Ø IP rating - IP67 Ø Cold test Ø Universal mounting holes make Ø Damp het test it easy to install. Ø Dry heat test Ø Drop and topple test Ø Dust test Ø Endurance test Ø Light test Ø Sound test Ø IP67 test Ø Shock test Ø Vibration test
DRIVER FATIGUE MONITORING SYSTEM Features Ø Ultra-wide 140° DFOV road facing lens, supporting up to 1920P UHD video recording Ø Ultra-wide 170° DFOV driver facing lens, supporting up to 1080P HD video recording Ø Support up to 4-channel video recording Ø Built-in Wi-Fi, 4G communication module, and inertial navigation positioning module Ø Supports 2ｘ256GB dual-Micro SD card storage 20
ADAS functions LDW HMW FCW DSC functions Lens Yawning Handheld Smoking Covered Devices Distraction No Driver Unfasten seat belt
Load IndicationSystem Pressure Specification Sensor Ø Model : PAYLOAD T Limit Switch Ø CPU : High speed 16 bit CPU Ø Memory : 5000 trips storage Features Ø Display : 2 x 16 character LCD Ø Onboard Load Measurement measures the weight while alphanumeric display loading the Tipper or Dumper. Ø Digital Input : Limit switch I/P Ø The load capturing depends on loading angle of the Ø Digital Output : One output is truck. Normally the accuracy of load will vary between ±5% of Full scale. energies lamps /audio alarm Ø The accuracy will be better if the truck always carries when lifting the tipper while load above 70%. latching the weight.
Auto Dipping System Features Ø Auto Dipping System automatically switches OFF the high beam light when sensing the opposite vehicle’s headlight. Ø Electro Magnetic noise tolerant device due to robust LIN communication between Sensor node and Control Unit. Ø Sensor Sensitivity and response time can be adjusted using Software tool.
Anti Tilt Switches Features Ø Dual axis angle measurement (±70°) Digital output Ø Quick response Ø Robust design Ø Plug & Play installation Ø Visual and audio indication to alert the operator PC application interface Ø Configurable set limit
Ø TSW-01 is a dual-axis, compact and robust industrial grade tilt switch. Ø It can be used in static and harsh environments as factories, automotive or construction sites. Ø The system provides an output when the vehicle angle is more than the set limit. Ø The output is used to stop tipping of the vehicle for safety purpose. Ø Visual and audio indication is ON when the vehicle angle is more than set point during tipping to alert the operator.
OTHER ADVANCED SAFETY SOLUTIONS
INTEGRATED PROXIMITY SENSOR + 27 REAR VIEW CAMERA Ø Very unique, robust product. Ø Sensing distance upto 5 mtrs Ø Provide both blind spot image and audible warning to the driver to prevent accidents. Ø 1080P (Full HD) / F.O.V :140° Ø Night vision (IR LED & CDS sensor) Ø Directional Sensing to minimize false alarm Ø Suggested Applications: Forklifts, Hydras, Tippers etc
SELF CLEANING CAM Ø Self-cleans abrasive dust, bitum oil, and many other contaminan micro-renewable optical layer blocking the view even the cleaning cycle . Ø Single-piece design conta vulnerable external hardware nozzles, hoses, compressors, an which could fail or require up fluid top-ups Ø Input Voltage PoE+ (Power Ethernet IEEE 802.3at), 24 VDC Ø IP Rating IP69 28
AI DRIVERSTATEMONITORINGSYSTEM Ø AI Powered ADMATICS (TM) Ø Support up to 6 cameras for exterior view of the Ø vehicle for surveillance purpose Ø Dual HD Camera, GNSS & IMU Ø 300° of high-quality video Ø LTE connectivity Ø OTA updates Ø Actionable safety insights Ø Driver report & scorecard Ø Curated high-risk event videos Ø Automated driver recognition
SAFE-T-PUNCH Ø An affordable and proven way to comply with emergency exit requirements Ø Only emergency egress device rigorously type tested by an accredited laboratory Ø Suitable for mobile equipment as an alternate means of escape during emergency Ø Performance tested for marine conditions using 8mm tempered glass
LEDBEACONS Ø Magnetic base : 3 bolt mounting Ø 3 Flashing patterns : Revolving, flashi & continuous Ø Lens color : Amber. Ø Light source : 5730 SMD LED Ø Voltage & Wattage : 12-24 V & 1.2W Ø Working current : 0.75A/12V Ø Flashing time : 60 times/minute Ø IP Standard : IP67 Ø Working temperature : -30˚C to +60˚C Ø Wide range to suit all types of equipment's, mounting options & budget
SOUNDERBEACON Ø Multi-sound with Multi-light LED Horns Ø Offers a perfect combination for the highest signaling and alerting Ø Body material: ABS (Body) + Polycarbonate (Lens), IP65. Ø Current: 12~24V AC/DC 250mA ±10% 50-60 Hz 40~260V AC/DC 50mA ±10% 50-60 Hz Ø Light mode: Steady, Flashing, Strobe Ø Alarm: 95~127dB at 1m (3.3ft) (can be adjusted with potentiometer) Protection: Water, Dust, Heat and UV Ray Resistant 30
LED WORK LAMPS
OPEN PIT APPLICATION Haul Trucks • UNDER GROUND Rope Shovels • Hydraulic Shovels • Haul Trucks • Jumbos • Dozers • Bolters • Drag Lines • Muckers • Loaders • Graders • Drill Rigs • Concrete Sprayers• Loaders • Graders • STRUCTURAL Utility Carriers • Work Shops • SUPPORT EQUIPMENT Wash Bays • Roasters • Light Plant Retro Fit • SX/EW • Lube Trucks • Crushers • Tire Carriers • Haul Roads • Work Trucks • Exterior Buildings • Conveyor Systems • Low Bay/Mezzanine •
FIT OUT GUIDE FOR KOMATSU PC650 3-4 5 1-2 5 6-7 7 6 1 5” Square Flood LED 1 BHB070540 5” Square Flood LED Work Light Work Light 1 BHB070525 2-6 2Left Top Front of Cab 1.Front Centre of Cab Front Left Facing Front Facing 3& 4 Right & Left of Boom Arm Shovel Facing 5Back Left of Cab Left Side Facing 6& 7 Right & Left Rear of Chassis
FIT OUT GUIDE FOR CATERPILLAR797 12 MIL-SP540 3 DURA-M460 MIL-SP520 4”Square spot LED Work Light 4”Sqaure Flood LED Work Light 2”Round Flood LED Pod 2xLeft & Right Top of Radiator 2xLeft & Right Top of Radiator Grill 2xFront Left and Right of Cabin Grill Forward Facing Deck Facing Forward Facing 2xLeft & Right Bumper Bar 1xRear Left of Cabin 2xLeft & Right Bumper Bar Forward Facing Deck Facing Forward Facing 2xLeft & Right Sides of platform 2x engine Compartment 2xLeft & Right Sides of platform Side Facing 2xTop of Both Front Ladders Rear Side Facing 2xOEM Tall Lights
FIT OUT GUIDE FOR KOMATSUWA800 2 2 21 12 12 RXP1260T 3 DURA-M460 1 RXP12E3065T 5”Wide Flood LED Work 5”Wide Flood LED Work Light 5”Wide Elliptical LED Light Work Light 2xRear Left & Right of cabin 2xLeft & Right Front Top of Deck Facing 2x Left & Right of Hydraulics Inner Cabin Forward Facing Forward Facing 2xLeft & Right Rear Top of Cabin Rear SIDE facing 2xLeft & Right of Hydraulics Inner Forward Facing 2x Left &Right Rear Chassis
BHB 5LED DURALUX MINI 4,000 Lumens 2,800 Lumens BHB 9LED 7,200 Lumens
RED KILL ZONE LIGHTS Ø LEDs: 7 x 3w Ø Housing Material: Aluminium Ø EMC/EMI Approval: CISPR25-Class3 Ø Dimensions: 120/108/80mm Ø Weight: 1.1 Kg Ø Voltage: 11-65V DC Ø Amperage: 1.9A@24V DC – 3.8A@12V DC Ø Vibration Rating: 15.6 Grms Ø Lens Material: Polycarbonate Ø Certifications: CE, RoHS, IEC 62471 39
CRANE SAFETY LIGHTS 40 Ø Voltage: 9 – 48 VDC Ø Lumens: Raw: 12000 lm Ø LEDs: 24 (Cree LED) Ø Beam Type: Pencil beam Ø Size: 9\" X 3.9\" X 9.2\" (229 X 98 X 234mm) Ø Waterproof: IP67 Ø Material: Aluminum die-cast housing Ø Approval: ISO9000 CE RoHS Ø Adjustable mounting bracket: 150 degree Ø “U” Shaped adjustable mounting bracket Ø Lifetime hours: up to 50,000 hours
INTEGRATED HOOTER-CUM-FLASHER Ø High efficiencyLED or xenon beacon. Ø The head is fixed by quarter turn fastener enabling fasterinstallation. Ø Accurate sealcompression for weatherproofing. Ø Availablewitha highefficiency LED or Xen beacon. Ø IP66. Ø 105dBand110dB units, Ø DC as well as AC Variants , arealsoavailable. 26
COLLISION AVOIDANCE SYSTEM The sensors make pedestrian detection easy by detecting the reflective tape on high-vis safety gear. If a pedestrian gets too close, they and the driver receive an audible alert. Ø 60º x 45º detection area Ø 94dB audible alert for driver and pedestrian Ø IP67 designed for outdoor use Ø Preset detection range up to 8 meters / 26 feet Ø Shock and vibration resistant Ø Easy plug ‘n’ play installation by auto electrician Ø No RF interference issues Ø Multiple sensors can work together 15
WIRELESS CRANE CAMERA SYSTEM ØSmart Solar Power Station Dual Battery function of waveguide solar energy and Li-ion battery powers the camera for 24/7 non stop operation. Continuous power supplies up to 30 hours straight. ØHook View Camera Wide-angle downward camera installed on the hook block gives an unobstructed/rigging details view ØWinch View Camera Wide-angle camera installed on the winch/sides of the crane gives full-range operational views ØTouchscreen Monitor Monitor Real-time video/audio streaming and automatic recording from crane cabin. The user friendly interface lets any crane operator know how to use the monitor quickly without feeling overwhelmed. Apollo Cam smartphone App Watch livestream on your smartphone/tablet anytime, anywhere.
360˚CAMERA SYSTEM ROUND VISIBILITY Ø Crystal clear, intuitive bird's eye perspective display of the vehicle's surroundings. Ø Specifically developed for heavy duty applications. Ø Customizable dynamic overlays. Ø Expandable for ultra sound or radar sensors integration. Ø No blind spots – fewer accidents. Ø Easy maneuvering. Ø One system solution for all sectors. 44
TIREPRESSUREMONITORSYSTEM- INTERNAL Ø Magnet Type Mounting on the Rim Ø 6 tyres 6 sensors Ø Monitor display unit Ø Wireless antenna Ø Alerts are given when there is low pressure or high temperature Ø Easy to install, Water proof Ø The replaceable battery – battery life time is 2 years Ø Anti-theft housing – needs the special designed wrench to remove the cap sensor 42
TIREPRESSUREMONITORING SYSTEM Ø An advanced fleet management solution with integrated tire pressure and temperature data for your fleet. Ø It is designed to handle the extreme environmental conditions found in mines, quarries, steel mills, ports, and other applications around the world. Ø Real time tire pressure and temperature alerts Ø TPMS alert email notifications Ø Data backup for 12 months Ø Real-time asset tracking 46
MASTERBATTERYDISCONNECT SWITCHES Ø Cuts off all battery power from the vehicle electrical system Ø Single pole and Double pole switches available Ø Manual and electrical isolator switches available Ø Multiple options based on continuous current rating ,coil rating and DIN connectors Ø Protects vehicles against tampering, theft and battery drain Ø IP67 switches designed as per Lockout/Tagout standards Ø High Amp capacity:300A at 12 V DC 47
SEAT BELTREMINDERSYSTEM Ø Static system Ø 2 point and 3 point systems available Ø Includes an inbuilt buzzer thus increasing operator convenience Ø Automatic locking (ALR) Ø Emergency Locking (ELR) with a full- size retractor and a mini retractor Ø Type-approval as per ECE R16 or other country-specific regulations. 48
TRAVELALARMFOR EXCAVATORS Ø This system eliminates the need to run extra hydraulic hoses from the service lines to an alarm Ø All sensors can be manually adjusted. Ø the sensors can be replaced quickly and easily. All sensors are individually available from stock. Ø It does not matter which socket on the alarm is used as they are all linked electronically Ø All connections in to the alarm are fully waterproof Super seal connections (IP67). 33
SAFETY LEDWHIPS Ø 3, 5, 6, 8, 10, or 12 foot lengths available Ø Includes chrome plated, ultra heavy duty spring mount with 18\" pigtail Ø Heavy duty Day Bright™® Florescent orange nylon mesh flag with yellow 3M® Scotchlite® reflective X Ø Comes with a solid amber 12-LED light Ø Whip constructed of premium fiberglass resin Ø High-quality continuous power cable from light to base 50
IDBOARDLEDLIGHTSFORHAUL 34 TRUCKS Ø Voltage: 9-32V Ø ID Number Board allows personnel to quickly identify vehicles in any weather condition Ø Each digit consists of 195 high-output LEDs that are available in Amber or Red, both which produce crisp, clear numbers that can be distinguished from long distances and each digit will run even if neighboring panels fail or suffer damage. Ø Changing the number on ID Number Board is done by moving the provided magnet over the sensor indicated inside each digit on the base of the board
OVERHEAD CABLE DETECTION SYSTEM Ø It is a detector of high voltage lines : MV (< 50 kV) and HV (> 50 kV). It warns the user with an acoustic and visual signal when the lifting device enters a danger zone at a distance between 3 and 6 m of a high voltage line. Ø Waterproof standard : IP65. Ø Temperature range : -20°C to +60°C Ø Self-test system at each power-on. 52
EXTREME CROSSOVERSYSTEMS Ø Protects cables & hoses in mining and construction Ø Made from durable urethane that withstands over a million pounds gross vehicle weight Ø Impact and abrasion resistant to trucks and falling rock Ø Eliminates cost of trenching or rerouting cables Ø Protects cables and hoses up to 3.0\" outside dia. or 4.5\" outside dia. 53
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