Kelas X_SMK_teknik-produksi-mesin-industri_wirawan

LAMPIRAN C.5Gambar 11. sumbu kikir .......................................................................................... 143 Kikir gigi tunggal arah pemakanan tidak satu sumbuGambar 12. dengan sumbu kikir ............................................................................ 143 Kikir gigi ganda degan arah pemakanan lurusGambar 13. dengan sumbu kikir ............................................................................ 144Gambar 14. Menghilangkan kulit yang keras dengan ujung ............................. 144 Pemeriksaan kerataan hasil pengikiran denganGambar 15. pisau perata ........................................................................................ 145Gambar 16. Bidang dasar 1, 2 dan 3 .................................................................... 145Gambar 17. Pemeriksaan hasil pegikiran miring ................................................ 146Gambar 18. Pengikiran radius dalam ................................................................... 146Gambar 19. Pengikiran radius luar ........................................................................ 139Gambar 20. Pemeriks aan hasil pengikiran radius .............................................. 139 Bidang dasar sebagai dasar ukuran, kesikuan danGambar 21. kesejajaran dalam penggambaran .................................................. 148Gambar 22. Mistar baja ........................................................................................... 148Gambar 23. Penggunaan mistar baja ................................................................... 149Gambar 24. Busur derajat ...................................................................................... 149Gambar 25a Penggunaan busur derajat ............................................................... 149Gambar 25b Set mal radius dalam satu tangkai ................................................. 150Gambar 26. Set mal radius dalam ikatan cincin................................................... 150Gambar 27. Memeriksa dengan mal radius......................................................... 150Gambar 28. Satu set mal ulir .................................................................................. 151Gambar 29. Memeriksa ulir baut dan mal ulir ...................................................... 152Gambar 30. Pita ukur .............................................................................................. 152Gambar 31. Jangka sorong .................................................................................... 152Gambar 32. Penggunaan mistar sorong .............................................................. 153Gambar 33. Penggores ........................................................................................... 153Gambar 34. Pemakaian penggores ...................................................................... 154Gambar 35. Siku-siku .............................................................................................. 155Gambar 36. Siku-siku geser ................................................................................... 155Gambar 37. Penggunaan siku-siku ....................................................................... 155Gambar 38. Siku-siku kombinasi ........................................................................... 156Gambar 39. Pengukuran 45o .................................................................................. 156Gambar 40. Pengukuran kesikuan 90o.................................................................. 157Gambar 41. Jangka tusuk (spring divider ) .......................................................... 157Gambar 42. Pengukuran dengan jangka tusuk ................................................... 157Gambar 43. Jangka tongkat ................................................................................... 158Gambar 44. Penggunaan jangka tongkat ............................................................ 158Gambar 45. Jangka garis ........................................................................................ 158Gambar 46. Penggunaan jangka garis ................................................................. 158Gambar 47. Jangka bengkok ................................................................................. 159Gambar 48. Mengukur tebal dan kesejajaran ..................................................... 159Gambar 49. Jangka kaki ......................................................................................... 160Gambar 50. Memeriksa diameter dalam .............................................................. 160Gambar 51. Balok gores ......................................................................................... 161Gambar 52. Penggunaan balok gores .................................................................. 161Gambar 53. Pengukur tinggi .................................................................................. 162Gambar 54. Menggaris sebuah bidang ................................................................ 162Gambar 55. Mengukur tinggi / tebal ...................................................................... 162Gambar 56. Penitik pusat ....................................................................................... 163Gambar 57. Pengunaan penitik pusat .................................................................. 163Gambar 58. Penitik garis ........................................................................................ 163Gambar 59. Penggunaan penitik garis ................................................................. 163Gambar 60. Palu ...................................................................................................... 164 Tangkai palu........................................................................................ 164

LAMPIRAN C.6Gambar 61. Palu lunak ............................................................................................ 165Gambar 62. Penggunaan palu ............................................................................... 165Gambar 63. Meja perata ......................................................................................... 165Gambar 64. Penggunaan meja .............................................................................. 165Gambar 65. Balok vee ............................................................................................. 166Gambar 66. Penggunaan balok vee ..................................................................... 166Gambar 67. Bagian-bagian mata bor .....................................................................167Gambar 68. Mata bor pilin kisar sedang .............................................................. 167Gambar 69. Bor pilin spiral kecil ............................................................................ 168Gambar 70. Bor pilin kisar besar ........................................................................... 168Gambar 71. Bor pilin kisar besar sudut sayat kecil ............................................ 168Gambar 72. Bor pilin kisar besar sudut sayat lancip .......................................... 168Gambar 73. Bor pembenam ................................................................................... 169Gambar 74. Mata bor pembenam kapala baut ................................................... 169Gambar 75. Bentuk kepala mata bor .................................................................... 169Gambar 76. Kaliber mata bor ................................................................................. 170Gambar 77. Sudut mata bor ................................................................................... 170Gambar 78. Penjepit bor ........................................................................................ 171Gambar 79. Sarung pengurang ............................................................................. 171Gambar 80. Mesin bor bangku................................................................................ 171Gambar 81. Mesin bor tiang ................................................................................... 172Gambar 82. Bor pistol .............................................................................................. 172Gambar 83. Bor dada mekanik terbuka................................................................ 172Gambar 84. Bor dada mekanik tertutup ............................................................... 172Gambar 85. Reamer (Peluas)................................................................................. 176Gambar 86. Peluas tirus ......................................................................................... 176Gambar 87. Peluas yang dapat distel ................................................................... 177Gambar 88. Penggunaan reamer .......................................................................... 177Gambar 89. Gergaji tangan .................................................................................... 178Gambar 90. Pemasangan daun gergaji pada sengkang ................................... 179Gambar 91. Pemegangan sengkang gergaji ....................................................... 180Gambar 92. Membuat alur (permulaan menggergaji) ........................................ 180Gambar 93. Sudut awal penggergajian ................................................................ 181Gambar 94. Pemotongan benda kerja .................................................................. 181Gambar 95. Posisi daun gergaji tagal lurus terhadap sengkang Gergaji ................................................................................................. 181Gambar 96. Pahat .................................................................................................... 182Gambar 97. Pahat .................................................................................................... 183Gambar 98. Pahat alur ............................................................................................ 183Gambar 99. Pahat dam ........................................................................................... 183Gambar 100. Pahat alur minyak .............................................................................. 184Gambar 101. Pahat kuku .......................................................................................... 184Gambar 102. Pahat diamon ...................................................................................... 184Gambar 103. Cara menggenggam pahat ............................................................... 185Gambar 104. Memperhatikan mata pahat .............................................................. 185Gambar 105. Memahat baja pelat ........................................................................... 186Gambar 106. Memahat benda yang lebar ............................................................. 186Gambar 107. Memahat benda kerja yang tidak dijepit dengan Catok ragum ....................................................................................... 187Gambar 108. Posisi pahat pada waktu memahat ................................................. 187Gambar 109. Posisi pahat pada saat akhir pemahatan ....................................... 187Gambar 110. Garis bantu stempel .......................................................................... 188Gambar 111. Susunan stempel ............................................................................... 189Gambar 112. Posisi stempel .................................................................................... 189Gambar 113. Tap ....................................................................................................... 190Gambar 114. Sney ..................................................................................................... 191 6

LAMPIRAN C.7Gambar 115. Tangkai pemutar ................................................................................ 191Gambar 116. Dimensi ulir ......................................................................................... 191Gambar 117. Proses mengetap ............................................................................... 193Gambar 118. Mengecek ketegakan lurus mengetap ........................................... 193Gambar 119. Posis i tangan pada awal menyenei ................................................ 193Gambar 120. Pemegangan penuh pada posisi jauh dari rumah Snei ...................................................................................................... 194Gambar 121. Penggunaan snei ............................................................................... 194Gambar 122. Sekerap tangan .................................................................................. 195Gambar 123. Sekerap mata bulat ............................................................................ 195Gambar 124. Sekerap keruk .................................................................................... 195Gambar 125. Sekerap setengah bundar ................................................................ 196Gambar 126. Sekerap segi tiga ............................................................................... 196Gambar 127. Sekerap bulat hidung sapi ................................................................ 196Gambar 128. Menyekerap ........................................................................................ 197Gambar 129. Mesin gerinda tiang ........................................................................... 197Gambar 130. Proses pelepasan butiran pemotong .............................................. 198Gambar 131. Roda gerinda lunak ............................................................................ 199Gambar 132. Roda gerinda keras ........................................................................... 199Gambar 133. Roda gerinda struktur terbuka ..........................................................201Gambar 134. Roda gerinda struktur padat ............................................................. 201Gambar 135. Roda gerinda struktur pori-pori ........................................................ 201Gambar 136. Roda gerinda lurus ............................................................................ 202Gambar 137. Penandaan roda gerinda .................................................................. 202Gambar 138. pemeriksaan roda gerinda ................................................................ 204Gambar 139. Pengikatan roda gerinda pada mesin spindel mesin .................................................................................................... 205Gambar 140. Mengasah / mendreser roda gerinda ............................................. 205Gambar 141. Keselamatan kerja menggerinda ..................................................... 206Gambar 142. Melipat tepi .......................................................................................... 206Gambar 143. Mesin lipat ........................................................................................... 207Gambar 144. Mesin roll ............................................................................................. 207Gambar 145. Landasan rata ..................................................................................... 207Gambar 146. Landasan pipa .................................................................................... 207Gambar 147. Landasan tepi lurus ........................................................................... 208Gambar 148. Landasan tepi bundar ........................................................................ 208Gambar 149. Landasan ½ bola ................................................................................ 208Gambar 150. Landasan alur ..................................................................................... 208Gambar 151. Sambungan sekerup ......................................................................... 209Gambar 152. Sambungan lipatan ............................................................................ 210Gambar 153. Sambungan keling ............................................................................. 210Gambar 154. Memasang baut pemanas ................................................................ 210Gambar 155. Proses mematri .................................................................................. 211Gambar 156. Jenis penguatan ................................................................................. 211Gambar 157. Pengutan tepi ...................................................................................... 212Gambar 158. Penguatan tepi dengan kawat ......................................................... 212Gambar 159. Mesin putar kombinasi ...................................................................... 213Gambar 160. Alas penindih kertas .......................................................................... 213Gambar 161. Mal mata bor ....................................................................................... 214Gambar 162. Dimensi mal mata bor ....................................................................... 215Gambar 163. Pengepasan persegi .......................................................................... 215Gambar 164. Dimensi pengepasan persegi .......................................................... 216Gambar 165. Sambungan ekor burung .................................................................. 216Gambar 166. Dimensi sambungan ekor burung ................................................... 217Gambar 167. Bukaan kotak ...................................................................................... 217Gambar 168. Penitik, pahat tangan, penggores dan mata bor ........................... 219



LAMPIRAN D.1 GLOSARYPLC : Programmable Logic ControlledCNC : Computer Numerically ControolledPneumatik : Ilmu tentang pemanfaatan udara bertekananHydrolik : Fluida untuk meneruskan tenagaSensor : Masukan ke dalam sistem atau sinyalN Code : Kode kalim at dalam pemrograman mesin CNCG Code : Kode instruksi dalam pemrograman mesin CNCGriffer : Lengan robot untuk mengambil materialInkremental : Pengukuran berdasarkan pada perubahan panjang lintasanAbsolute : Pengukuran berdasarkan pada perubahan panjang lintasanPolar : Pengukuran berdasarkan pada perubahan besar sudutFeeding lintasanActuator : Kecepatan asutan dalam pemakanan benda kerjaKatup : Penggerak benda kerja atau output dari suatu sistem. : Alat pengatur arah, tekanan maupun kecepatan fluida dariCompressorArbor sistem.Cekam : Alat pembangkit tekanan fluida.Cutter : Tempat dudukan alat potong mesin frais.Air Service Unit : Tempat untuk menjepit benda kerja pada mesin bubut. : Pisau penyayat benda kerja.Balamced Vane : Komponen pembersih (filter), pemberi pelumas pengaturBent Axis PistonProcessor tekanan fluida sistem. : Pompa kipas balanced.Power Supply : Pompa torak dengan poros tekuk.Ladder Logic : Pusat pengolah semua masukan dari sesnsor untukSelenoidaMemory disalurkan pada output. : Catu daya : Diagram tangga yang digunakan dalam PLC. : Kumparan kawat yang dapat dialiri listrik. : Penyimpan data dalam computer.



LAMPIRAN E.1 INDEX A Katup 652 Katup 479Air Service Unit 472 Kempa 461 Kerja Bangku 130Aktuator 485 Kertas 62 Kimia 650Aktuator 651 Klasifikasi 465 Komite 55Anak Panah84 Kompressor 466 Konduktor 477Aplikasi 461 Koordinat 420 Kotak 213Arm Geometry620 LAsutan 425 Ladder597 Linear 649AutoCAD 348 Logam 20 B M Mal 210Balanced Vane554 Manipulator 620 Meja Gambar 70Bent Axis Piston 555 Melukis 143 Memahat 178Bit 594 Membengkok 202 Mengebor 163Bubut 220 Mengetap 186 Menggam bar 62Bus 513 Menggergaji 173 Menggerinda 193 C Mengikir 130 Menyambung 205Centrifugal Casting34 Menyekerap 191 Menyenei 186Cetakan 29 Menyetempel 184 Mereamer171CNC 239 Mesin Gambar 70 Metal Working 38coinage de making 458 Mineral 20 Modul 578Computer Aided Design (CAD) 345 Momen 642 Mounting 501Computer Numerically Controlled O(CNC) 394 OMRON 588 Otomasi 565Crescent 553 PCutter 279 Pascal 548 Pasir 31Cutting Speed 253 Pelat 202 Pendinginan 37 D Pengecatan 631 Pengecoran 28Device 577 Pengelasan 633 Penggaris 65Die Casting 35 Penghapus 68 Penindih 209Dividing Head 293 Pensil 63Drilling 459 EEDM (Electrical Discharge Machining)457Efektifitas 462Efektor 634Ekor 212Ekspandable Mold Casting 31Elemen 14EMCO 426 FFrais 271 GGambar Perspektif 77Gambar Potongan90Garis Arsiran100Gear Cutters 313Geretor 553Gips 32Gripper 634 HHidrolik 533 JJangka 66 KK3 53 1

LAMPIRAN E.2 S Sand Casting 32Perakitan 631 Selenoids 651Plaster Casting33 Sensor 639Plat 527 Silinders 652PLC 569 Simbol 55Pneumatik 461 Software 434Polar 346 Solid 378Poros 14 Statika 1Processor 583 SYSWIN 588Profil 527Prosedur 58 TProyeksi 79 Tegangan 1Proyeksi Dimentris 76 Temperatur 643Proyeksi Isometris 73 Tranduser 638Proyeksi Miring (Sejajar) 77Proyeksi Piktorial 72 V Vernier Caliper 325 RRadial Piston Pump 555 WRagum 527 Wire Cut 459Rapido 65 Wrist 625Rehabilitasi 59Resin 34ROBOT 610Rotary Table 2942