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Training Brochure NEW

Published by Steve Parkinson, 2017-10-26 09:42:02

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SKF Training Solutions2017 Training Course Portfolio Page 1

Welcome to the world ofSKF Knowledge EngineeringSKF South Africa Training SolutionsTraining is essential to the success of any business. In today’s competitive world, keeping up with and deployingbest practices is a must. Achieving maximum machine reliability is critical as machine reliability translates directlyinto machine uptime. Uptime again has a direct impact on quality and cost of product and service delivered.SKF Training Solutions offer a comprehensive range of training courses touching every stage of the life cyclemanagement, designed to help increase equipment reliability and reduce waste. SKF courses have been devel-oped by leaders in the field of dynamic machinery design, operation and maintenance. These courses are devel-oped and delivered with best practices always in mind.SKF can help customers achieve greater machine reliability and availability through training of artisan assistants,fitters, mechanics, millwrights, technicians, engineers, etc. through these programs.SKF Training Solutions has a comprehensive offering based on over 100 years of knowledge and practical ex-perience that is unmatched in the world. Solutions are aimed at all levels and all industries and various coursesare accredited by merSETA. SKF is also accredited to offer British Institute of Non-Destructive Testing (BINDT)accredited training in Vibration Analysis Category 1 and Category 2. In addition, a selection of courses are also ac-credited by SAIMechE for CPD points as mandated by ECSA.Close working relationships between SKF and its customers have always been essential. Such relationships haveresulted in a unique insight into the processes and challenges faced by every major industry today. Through thisinsight, SKF is also able to offer industry specific training courses.Please also know that any existing course – or a customised version – can be hosted at your location. Allow SKFto plan your team’s training needs and schedule together with you!I would like to extend congratulations to you in making your best business decision – that is, to invest in trainingfor your human capital. At the same time, we warmly welcome all participants who will attend one of our courses,whether for the first time or again on a new module.We wish you an enjoyable learning experience!Steve ParkinsonTraining Solutions Manager011 821 [email protected]/trainingPage 2

ContentsTitle Accreditation Number Page Welcome to the world of SKF Solutions 2On-site training courses 4merSETA accreditation 5BINDT accreditation 7SAIMechE accreditation 9Basic courses 11Basic Bearing Maintenance (Accredited by merSETA) WE 200 12Intermediate courses 13Bearing maintenance and service (Accredited by merSETA) WE 201 14 (Accredited by SAIMeche)Bearings in rotating machinery applications (Accredited by merSETA) WE 202 15Lubrication of rolling element bearings (Accredited by merSETA) WE 203 16Root cause bearing damage analysis (Accredited by SAIMeche) WE 204 17Precision shaft alignment – laser system (Accredited by merSETA) WE 240 18 (Accredited by SAIMeche)Advanced courses 19Vibration analysis category 1 (Accredited by BINDT) WI 202 20 (Accredited by SAIMeche)Vibration analysis category 2 (Accredited by BINDT) WI 203 21 (Accredited by SAIMeche)Thermography / Infrared WI 231 22Tools and Equipment 23Tools for on-site training 24 Page 3

On-site training coursesDid you know SKF Training Solutions can provide expert training at your premises?Advantages Customised coursesDiverse range of courses Our courses can be combined to create a customised• Access to a full range of public programmes as well course best suited to your team. as programmes tailored to meet your industry spe- For example, if you wanted to have a course on bear- cific needs. ings in rotating machinery and also wanted to cover vibration, you could combine our two day courses, WEConvenience 202 ‘Bearings in rotating machinery applications’ and• We arrange timing and delivery of courses to suit WI 201 ‘Introduction to vibration’ to create a four day course tailored to your team. your schedule.• No travel time for delegates, thus providing time and Another example of customization could be that your artisans or technicians only need refresher training on cost savings – we come to you! a component of an existing course. This would be dis- cussed with you to ensure the best solution is providedExperienced presenters in-house, which is specific and cost effective• Industry experts who are able to provide course par- ticipants with the full spectrum of maintenance and reliability-based trainingCost effective For further information and prices please contact:• Cost effective method for training groups of employ- Nadine Schroeter Steve Parkinson ees from your organisation 011 821 3500 [email protected] environment• Training all employees at the same time promotes a team environment and provides an immediate learn- ing impactIs on-site training an option for you?• You want to choose a date and location that suits you• You want a trainer that understands your industry• You want to save time and money while getting the best training Page 4

merSETA approved training at SKFThe MerSETA is one of the 21 Sector Education andTraining Authorities (SETAs) established to promoteskills development in terms of the Skills DevelopmentAct of 1998 (as amended). The SETAs broadly reflectdifferent sectors of the South African economy.The merSETA encompasses Manufacturing, Engineer-ing and Related Services.The various industry sectors are covered by five cham-bers within the MerSETA:• Metal and engineering• Auto manufacturing• Motor retail and component manufacturing• Tyre manufacturing• Plastics industriesSKF is an accredited provider of training with MerSETAfor specific unit standards covering; Bearing Identifi-cation, Bearing maintenance, Lubrication and LaserAlignment.As part of the SKF commitment to education andtraining, courses are constantly being developed by ourworldwide and local specialists to meet our customerneeds.This international expertise and part of the SKF SouthAfrica commitment is to ensure that courses areapproved by merSETA and added to our accreditationto ensure that our customers, their employees andindividuals receive value added training not only byreceiving credits towards full qualifications in SouthAfrica but international recognitionNLRD US Title NQF Level Credits13303 Align machines and equipment using laser technology 46243769 Demonstrate knowledge of lubrication 22243780 Monitor bearing performance and conduct routine bearing maintenance 2 8243781 Identify, select and examine different types of bearings 11 Page 5

merSETA CertificatePage 6

BINDT approved training from SKFSKF is a global Approved Training Organisation (ATO),registered with the British Institute of Non-DestructiveTesting (BINDT) as per ISO 18436 requirements, whichcovers training related to condition monitoring anddiagnostics of machines.BINDT is an approved certifying body in accordance To be eligible to apply for PCN certification the candi-with ISO/IEC 17024 offering personnel certification date has to provide documentary evidence of success-against criteria set out in international and European ful completion of a BINDT approved or formally recog-standards through the Personal Certification in Non nised training course, and complete an end of courseDestructive Testing (PCN) certification scheme. BINDT assessment (or continuous assessment throughout thehas developed a programme for the certification of course) with a pass of at least 75% or higher.competence of personnel engaged in various conditionmonitoring disciplines in accordance with ISO 18436. Generally, candidates will require at least six months experience (gained before or after the certificationSenior members of SKF’s training team sit on the exam is undertaken) to be awarded Category 1 sta-BINDT working groups for vibration analysis and tus and usually at least 12 months experience to belubricant analysis. The course material and examina- awarded Category 2 status.tions have been developed in conjunction with PCNand the Condition Monitoring and Diagnostic Technolo- However, detailed requirements, all relevant documen-gies (COMADIT) committee to establish the first globally tation and application forms can be provided, alongrecognised qualifications in condition monitoring. with guidance on the application process either before or during the training course.The following training courses are approved to BINDTthrough the PCN certification scheme:Course title Course code PageVibration analysis category 1 WI 202 18Vibration analysis category 2 WI 203 19 Page 7

BINDT Certificate THE BRITISH INSTITUTE OF NON-DESTRUCTIVE TESTING The below named company is hereby authorised to conduct CM training as a BINDT Approved Training Organisation (ATO) and CM examinations as an Approved Examination Centre in accordance with ISO 18436 SKF SOUTH AFRICA (PTY) LTD PO BOX 13157, WITFIELD, 1467, JOHANNESBURG, SOUTH AFRICA has been assessed and found that they conform to the relevant criteria detailed in: 1. ISO 18436-3 (Condition monitoring and diagnostics of machines. Requirements for qualification and assessment of personnel. Requirements for training bodies and the training process) 2. PCN document CMGEN and relevant technical appendices 3. BINDT CM Approval Document of Condition Monitoring Training Organisations Courses listed below have been accredited against the Institute’s Minimum Requirements for the Structured Training of Condition Monitoring Practitioners and are approved as suitable preparation for the corresponding PCN examinations. Method Category(ies) Vibration Analysis 1&2 ATO Authorisation No. 090 Date of issue: 21 February 2017 Nicole Banks Date of expiry: 20 February 2020 British Institute of NDTPage 8 APPROVAL COMPLIES WITH THE CM APPROVAL DOCUMENT, THE LATEST ISSUE OF THIS DOCUMENT AND VERIFICATION OF APPROVAL CAN BE CONFIRMED ONLINE www.bindt.org/education-and-training/bindt-approved-trainers. APPROVAL IS SUBJECT TO SATISFACTORY ANNUAL/BIENNIAL AUDIT BY BINDT. CERTIFICATE IS PROPERTY OF BINDT AND CAN BE WITHDRAWN AT ANY TIME.

SAIMechE approved training through SKFThe South African Institution of Mechanical Engineer-ing (SAIMechE) is the senior body representing thediscipline of mechanical engineering in South Africa. Itwas originally established in 1892 as the South AfricanAssociation of Engineers and Architects.SAIMechE liaises closely with its fellow associationsto uphold and maintain the engineering profession inSouth Africa and participates in many representativebodies for voice to government, academia and skillsdevelopment.SAIMechE is an accredited Voluntary Association byECSA (Engineering Council of South Africa) to under-take the validation of content for CPD courses.SKF has received accreditation by SAIMechE for 5 of itscourses for the awarding of CPD points, as mandatedby the Engineering Council of South Africa.The accredited courses are:Course Name Accreditation no. CPD CreditsWE 201 - Bearing Maintenance and Technology SAIMechE-1046-04/20 3WE 204 - Bearing Damage Analysis SAIMechE-1047-04/20 2WE 240 - Precision Shaft Alignment SAIMechE-1048-04/20 2WI 202 - Vibration Analysis Category 1 SAIMechE-1049-04/20 5WI 203 - Vibration Analysis Category 2 SAIMechE-1050-04/20 5 Page 9

SAIMechE Certificate Course Name Accreditation No. CPD Credits 3 WE 201 - Bearing Maintenance and Technology SAIMechE-1046-04/20 2 2 WE 204 - Bearing Damage Analysis SAIMechE-1047-04/20 5 5 WE 240 - Precision Shaft Alignment SAIMechE-1048-04/20 WI 202 - Vibration Analysis Category 1 SAIMechE-1049-04/20 WI 203 - Vibration Analysis Category 2 SAIMechE-1050-04/20Page 10

Basic courses Basic understanding of the subject matter. Typically knowledge gained from 0 - 12 months of work experience.MerSetaAccredited Page 11

Basic Bearing Maintenance SkillsWE 200Course objective Course descriptionThe purpose of this course is to Basic Bearing Maintenance Skillsimprove maintenance skills and development course uses audio-awareness and quality of work for visuals, lectures and discussionentry level labour force, lead- opportunities.ing towards maximum machinereliability through highly trained & The second day is preparationknowledgeable maintenance staff. for mounting and dismounting followed by hands-on practicalTo improve and upgrade skills in by each delegate on the Do’s andthe correct procedures when han- Don’ts’s of mounting and dis-dling bearings as well as in their mounting.installation and maintenance • AwarenessDuration – 2 days • Rolling bearing basics • How a bearing is manufacturedRecommended for • Bearing types, functions and• Non-technical maintenance as- parts, radial and axial loads sistants and entry level mainte- • ISO Bearing Identification nance labour force. • Application guidelines • Storage and handling of bear-• Semi-skilled, including those on learnership programmes and ings apprentices • Bearing lubrication basic • Preparation for mounting• Rotating equipment engineers, • Introduction to correct mounting reliability engineers, millwrights, fitters, mechanics, and mainte- and dismounting practices nance supervisors. • Practicals: Do’s and Don’t’s of• Those interested in rotating mounting and dismounting equipment performance. Prerequisite Participants should have an un- derstanding of industrial safety. A fundamental knowledge of and ability to use basic hand tools is requiredPage 12

IntermediatecoursesGeneralunderstanding ofthe subject withreference to thework types.Typically knowledgegained with 1-5years of workexperience. Page 13

Bearing Maintenance and TechnologyWE 201Course objective Course description Fundamentals of lubricationThe course objective is to teach This course uses a combination of • How bearing lubrication worksthe attendee how to improve the hands-on training, audiovisuals, • The importance of selecting theservice life of rolling bearings, lectures and discussion opportu-which improves the reliability of nities. proper lubricant for an applica-rotating equipment tion Specific topics include: • Learn to maximize bearing lifeDuration – 3 days through an improved under- Bearing basics standing of proper lubricatingRecommended for principles and functions Learn the fundamentals of rolling • How much and how often to• Service, maintenance, machine bearing technology, care, types, lubricate rolling bearings repair, or plant/facility engineer- nomenclature, bearing compo- ing staff of an industrial plant, nents, terminology, loads and Bearing failure causes and OEM facility, institution, public lubrication: analysis utility or commercial building which uses rotating equipment. • Factors affecting the perfor- • Identify and interpret actual mance of rolling bearings bearing failures• Managers and technicians at industrial plants and OEM - Bearing quality facilities responsible for rotat- - Operating environment ing equipment performance and - Installation reliability. - Maintenance practices• Rotating equipment engineers, • Gain a basic understanding of reliability engineers, millwrights, why bearings fail fitters, mechanics, and mainte- nance supervisors. Mounting and dismounting• Those interested in rotating • Study proper bearing mounting equipment performance. and dismounting procedures, and observe what happens as a• Rotating equipment engineers, result of careless handling, ne- reliability engineers, millwrights, glected maintenance and poor mechanics, and maintenance lubrication supervisors. • Participate in hands-on demon-• Those interested in rotating strations using specialized tools equipment performance. to correctly mount and dismount ball and roller bearingsPage 14

Bearings in Rotating MachinesWE 202Course objective Course description Industrial fansThe course objective is to teach This course focuses on the four • Bearing mounting and dis-the attendee how to improve the most common types of rotating mounting procedures on ta-service life of machinery with roll- equipment: motors, fans, pumps pered adapters and tapereding bearing equipment systems. and gearboxes using a system shafts using the accurate drive- approach to machinery life exten- up methodDuration – 3 days sion.(Including WE 203) • Locating and non-locating bear- Familiar machinery is used as ings: controlling heat expansionRecommended for a starting point to teach/learn world-class techniques for instal- • Lubrication of open bearings in• Service, maintenance, machine lation, maintenance, trouble- pillow blocks and split housings repair, or plant/facility engineer- shooting and repair that can be ing staff of an industrial plant, carried over to all types of rotating • Detecting and correcting unbal- OEM facility, institution, public machines. ance utility or commercial building which uses rolling bearings and Instruction is accomplished using • Rebuilding fan applications for related equipment. a combination of hands-on train- peak performance ing, audio visuals, lectures and• Managers and technicians at in- discussion opportunities. Industrial pumps dustrial plants and OEM facilities responsible for rolling bearing Specific topics include: • Controlling thrust loads in ap- performance and reliability. plications Industrial motors• Rotating equipment engineers, • ANSI vs. API pumps: design reliability engineers, millwrights, • Learn advanced concepts related overview mechanics, and maintenance to rolling bearings supervisors. – Friction and sealed-for-life • Fluid machinery: common prob- bearings lems and corrections• Those interested in rolling – Cavitation, off-BEP operation, bearing and rotating equipment • Factors effecting the perfor- performance. mance of rolling bearings low bearing service life – Component conformance – – Case studies of typical failures• Rotating equipment engineers, measuring for: reliability engineers, millwrights, Industrial gearboxes mechanics, and maintenance ••Shaft and housing fits supervisors. •• Installation errors • Coupling machinery: alignment ••Maintenance practices overview• Those interested in rotating • Troubleshooting and preventing equipment performance. • Selecting the proper lubricant: common motor problems: oil lubricated machinery – Stray currents – The role of chemical additives – Improper bearing installation in lubricants – Lubrication: large and small – Synthetic lubricants discussion motor lubrication discussion • Motor condition monitoring: • Gearbox monitoring and inspec- tion methods and practice – Detecting gear problems – Oil analysis – Low and high frequency vibration monitoring – Damage verification with the bore scope Page 15

Lubrication in BearingsWE 203Course objective Course description Oil lubricationUpon completion, students will be This course covers real-world • Choosing the right lubricant: oilable to evaluate and select appro- bearing lubrication in a dynamic, and grease quality standardspriate lubricants for a wide variety skills-based learning approach. and testingof rolling element bearing applica- Upon course completion, studentstions. will have learned the skills needed • Effects of cleanliness and con- to choose, apply and maintain taminationDuration – 3 days lubricants, and lubricating proce-(Including WE 202) dures in bearing applications plant • Using the new life theory to pre- wide. dict the effects of contaminationRecommended for on bearings Case histories will be used to• Maintenance personnel and demonstrate concepts and stimu- • Effects of water ingress engineers responsible for bear- late discussion. Students will be • Effective use of filtration and ing lubrication, lubricant speci- guided through examples, then fication and lubrication system apply the concepts to arrive at choosing the right filter planning and design. practical solutions to their own • Change-out intervals in-plant situations. Specific topics • Bearing housing design con- include: cepts Lubrication fundamental • Comparison of oil delivery • Function of lubrication methods: static, wick-feed, lift- • Basic expressions ing rings, circulating oil, mist, • Lubricant additives and their air-oil, oil spot • Determining oil flow rates effects • Avoiding surface damage in Applying lubricants bearings • Determining lubrication quanti- ties and intervals Grease lubrications • Hands-on lubrication and re- • Grease functions and properties lubrication procedures for pillow • Grease delivery and metering blocks, ball bearings, roller bearings, sealed and shielded systems bearings • Selection of grease type: choos- • Electric motor re-lubrication ing the right grade, base, stiff- ness and oil for your application Common errors/troubleshooting • Compute grease intervals and re-lubrication amounts for a • Over-greasing, under-greasing variety of application conditions, and mixing of greases such as contamination, high or low temperatures and vibration • Corrective actionsPage 16

Bearing Damage AnalysisWE 204Course objective Course description MaintenanceThe course objective is to provide This course is taught to the new • Results of poor maintenancebackground and methodology ISO Standard 15243. practicesfor analysing failed and dam- We use audio-visuals, lectures,aged bearings (due to noise, heat, hands-on training, and discussion • Lubricationvibration, etc.) and their com- opportunities during this 3-day • Effects of marginal and exces-ponents. Students will learn to course.uncover the true root causes of sive lubricationbearing damage and failures, and Discussions include initial damage • Contamination and its effectreduced service life. and failure causes, failure streams and visible conditions at the time Vibration/impact damagesDuration – 2 days of bearing removal. • How to find and correctRecommended for You will analyse actual bearings Bearing failures from a variety of distress, dam- • See examples, identify and in-• Service, maintenance, machine age and failure conditions using repair, or plant/facility engineer- our methodology to determine the terpret actual bearing failures ing staff of an industrial plant, root cause of the failure mecha- OEM facility, institution public nism. utility or commercial building which uses rolling bearings and Specific topics include: related equipment. Bearing function• Managers and technicians at in- • Learn how bearings support dustrial plants and OEM facilities responsible for rolling bearing loads performance and Reliability • Mounting damage • Examples of improper installa-• Rotating equipment engineers, reliability engineers, millwrights, tion procedures fitters, mechanics, and mainte- nance supervisors. Operating environment • Bearing reaction to moisture,• Those interested in rolling bearing and rotating equipment contamination and other envi- performance ronmental effects on the bear- ing components• Rotating equipment engineers, • Students will be equipped with reliability engineers, millwrights, tools to assist them in resolv- mechanics, and maintenance ing complex problems and in supervisors. thinking laterally to fully explore possible causes of a problem• Those interested in rotating equipment performance. Page 17

Precision Laser AlignmentWE 240Course objective Course description Dealing with alignmentThe course objective is to teach challengesstudents how to align two cou- This course focuses on spe-pled rotating machinery shafts cific procedures for using today’s • Base-bound and bolt-boundto specified tolerances using a laser alignment systems and the conditionslaser alignment system, includ- fundamental concepts and skillsing proper planning, rough and required to perform precision • Dynamic movementprecision alignment processes per alignment. • Identify general types of softapproved procedures.Duration – 2 days The unique approach provides not foot and how to detect and cor-Recommended for only an understanding of the spe- rect soft foot conditions• Maintenance, engineering, tech- cific procedures to follow for the • Effects of thermal growth on the laser system being used, but also alignment process and machine nical support and management the foundation to understand why operation personnel whose job functions and how the system works the involve alignment of rotating way it does. machinery• Appropriate for those who align Up to 50% of this course consists machines and those who detect, of guided hands-on activities. It is investigate and resolve prema- requested that participants ture machinery failure due to bring their instruments to the misalignment course. Specific topics include:• Those who direct activities rela- tive to alignment and machine Introduction and overview reliability • Review of shaft alignment fun-Page 18 damentals • Advantages, disadvantages, and sources of error associated with various alignment methods • Describing and documenting shaft offset and angular mis- alignment conditions • Pre-alignment procedures • Review the three major phases of alignment • Review of dial indicator align- ment methods • Laser alignment systems over- view Fundamental horizontal ma- chine alignment processes • Setting up the laser system • Measuring and entering the dimensions • Obtaining measurements • Interpreting results • Making moves/adjustments • Alignment completion

AdvancedcoursesGood understandingof the subjectwith reference tothe work types.Typically knowledgegained with 5 - 10years of workexperience. Page 19

Vibration Analysis Category 1WI 202 In accordance with ISO 18436-2Course objective Course description Education It is recommended that Category• Operate portable instrumenta- Aspiring vibration analysts with 1 candidates have at least a sec- tion on pre-assigned or pre- little (less than one year) vibration ondary school science or techni- programmed routes; experience will benefit from this cal qualification, or its equivalent, course. The course is based on and be able to manipulate simple• Acquire readings from perma- the ISO 18436-2 certification Cat- algebraic equations, use a basic nently installed instrumentation; egory I Vibration Analysis syllabus scientific calculator (including and is designed to prepare can- trigonometric and logarithmic• Input results into a data base didates for the British Institute of functions), and be familiar with and download sampling routes Non Destructive Testing (BINDT) the operation of personal comput- from a computer; PCN VA Cat 1 Certification Exam. ers. On successful course completion, The training is accredited by the• Conduct testing under steady VA Cat 1 personnel are qualified to British Institute of Non-destruc- state operating conditions fol- perform a range of single-channel tive Testing (BINDT) conforming to lowing predefined procedures; machinery vibration condition BS EN ISO 9001:2008. monitoring and diagnostics of• Compare overall or single value machines activities in accordance 2017 Tuition vibration measurements against with ISO 17359 and ISO 13373- BINDT Examinations may pre-established alert settings; 1. only be conducted at a BINDT Approved Examina-• Verify the integrity of collected Prerequisite tion Centre. data and prevent or control poor SKF South Africa is a BINDT data; General approved Examination Cen- tre, based in Johannesburg• Evaluate and report test results Candidates shall have a combina- in accordance with instructions. tion of education, training and experience to ensure that theyCategory 1 certificated personnel understand the principles andshall not be responsible for the procedures applicable to machin-choice of test method or technique ery vibration measurement andto be used, nor for the assess- analysis.ment of test results.Duration – 5 days - includingoptional BINDT ISO 18436-2 cer-tification exam on the 5th dayRecommended forPCN certificated Vibration Analysis• Category 1 personnel are quali- fied to perform single-channel machinery vibration measure- ments according to established procedures.Page 20

Vibration Analysis Category 2WI 203 In accordance with ISO 18436-2Course objective Recommended for Prerequisite Prior to seeking Category 2 clas-• Select the appropriate machin- Personnel wishing to achieve PCN sification the candidate must have ery vibration measurement certification in vibration analysis already obtained Category 1 or a technique Category 2. Enabling qualification recognised equivalent. to perform industrial machinery Certification to Category 2 will• Set up instruments for basic vibration measurements and basic provide evidence of qualification resolution of amplitude, fre- vibration analysis using single- and competence for individuals to quency and time channel measurements, with or perform vibration analysis meas- without phase trigger signals, ac- urements and analysis using ap-• Perform basic vibration analysis cording to established and recog- propriate sensors and equipment. of machinery and components nised procedures. The training is accredited by the such as shafts, bearings, gears, British Institute of Non-destruc- fans, pumps, and motors using Course description tive Testing (BINDT) conforming to spectrum analysis BS EN ISO 9001:2008 The Vibration Analysis Category II• Maintain a database of results course provides a comprehensive 2017 Tuition and trends study of machinery faults and BINDT Examinations may their associated spectrum, time only be conducted at a• Perform basic (single chan- waveform and phase character- BINDT Approved Examina- nel) impact tests to determine istics. tion Centre. natural frequencies SKF South Africa is a BINDT This course is based on the ISO approved Examination Cen-• Classify, interpret and evalu- 18436-2 certification Category tre, based in Johannesburg. ate the test results (including II syllabus and is designed to acceptance tests) in accordance prepare candidates for the British with applicable specifications Institute of Non Destructive Test- and standards ing (BINDT) PCN VA Cat II Certi- fication Exam. Additional topics• Recommend corrective actions covered include: signal processing,• Recommend the use of alterna- data collection, vibration signature analysis. tive condition monitoring (CM) technologies with an under- The course is accredited by BINDT standing of the principles of all PCN to CM GEN App D, and is in- four CM technologies specified tended for personnel who have at in BINDT CM/GEN at least to least 24 months vibration analysis Category 1 experience and a thorough under-• Supervise and provide guidance standing of vibration theory and to vibration analysis categories terminology. 1 and 2Duration – 5 days, includingoptional BINDT ISO 18436-2 cer-tification exam on the 5th day Page 21

Thermography Category 1WI 231Course objective Course description • Safety practices • Confirming exceptionsThis course covers infrared theory, After completing the course you • Data recordingheat transfer concepts, equipment will have an understanding of the • Standards for inspectionsoperation and selection, standards techniques and reporting proce-compliance, image analysis and dures necessary to put together Infrared Roof Inspectionsreport generation. an effective predictive mainte- nance programme. • Theory and component con-Specific applications include structionelectrical distribution systems, (This course is designed to meetmechanical systems, refractory and exceed ISO 18436 and the • Weather variables and influ-systems, underground piping, SNT-TC-1A recommended prac- encesactive thermography, building tices.)envelopes and flat roofs. • Required site conditions Course Content • Safety practicesDuration – 3 days • Verification of data • Basic Infrared Theory • Data recording • Heat transfer • Standards for inspections • Electromagnetic spectrum • Emittance, reflectance, and Delta T transmittance • Thermal signatures • Atmospheric transmission Infra- - missing and damages insulation red Equipment - air leakage • Selection criteria - latent moisture • Range and level settings - pest damage • Class demonstrations • Hands-on use in class • Mould detection • Other tools Infrared Electrical System • Verification of data Inspections • Data recording • Standards for inspections • Theory and thermal signatures of problems • Conducting an inspection • Safety practices • Data recording • Standards for inspections Infrared Mechanical System Inspections • Theory and thermal signatures of problems • Rotating equipment • Power transmission components • Steam systems, process equip- ment, heat, exchangers, storage vessels • Active thermographic inspection techniquesPage 22

ToolsandEquipmentTools andequipment usedfor training andactual workplaceapplications. Page 23

Tools and EquipmentThe SKF mounting star is a demonstration unit with 6shafts with various mounting and dismounting meth-ods.It allows artisans and technicians to practice a numberof common mounting and dismounting techniques.The Shaft Alignment demonstration unit can be usedto effectively demonstrate SKF Shaft Alignment Toolsand can also be used as a training aid.It consists of two shafts connected by a flexible cou-pling. The unit allows the shafts to be set up in amisaligned condition, which can then be aligned usingan SKF Shaft Alignment Tool.The belt alignment tool has powerful magnets thatallow fast and easy attachment.The Three-dimensional target area simplifies thealignment process and facilitates simultaneous adjust-ment of tension and alignment.The V-guides facilitate the alignment of a wide rangeof V-belt pulleysPage 24

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Paarl +27 21 862 0460Cape Town West Cape Bearing and Transmission –Saldanha +27 22 714 1134SKF Lubrication Systems Partners: +27 41 453 4103 SKF Linear Platform Distributor: +27 71 607 6706Arnschell Hydraulics – Port Elizabeth +27 12 252 0701 Braddick Engineering – Pretoria Engineering & Hydraulic Services – Brits +27 11 389 5300FloSolve – Alberton +27 13 693 3775 SKF Seals Platform Distributor: +27 11 397 2302Industrial Fluid Solutions – Witbank +27 21 951 1060 Innovative Sealing Concepts Louberg Services t/a Louberg – Cape Town +27 11 804 0844Producut Lubrication Technologies +27 53 723 1245 SKF Baker Instrument Distributor: +27 11782 1010Record Engineering – Kathu +27 31 465 6603 HV Test Ro–Li Lubrication Systems – Durban +27 82 418 0825 SKF Online Condition Monitoring Distributor: +27 78 279 8951Authorised Distributors: +27 15 781 2477 Instrusol African Compass Trading +265 1 87 0 775Bearing Boss – Phalaborwa +27 12 541 2281 Lincoln Lubrication SA – Branches: +27 11 907 1192Bearing Centre – Blantyre, Malawi +27 11 864 7660 Lincoln Lubrication SA – Head Office +27 31 502 2894Bearing House PTA – Rosslyn +27 17 647 2731 Lincoln Lubrication SA – KZN +27 15 491 8194Bearing Services – Alrode +27 31 468 6568 Lincoln Lubrication SA – Mokopane +27 13 690 2587Bearing Services – Bethal +27 11 397 6384 Lincoln Lubrication SA – Witbank +27 53 712 1338Bearing Services – Durban +27 13 235 3909 Lincoln Lubrication SA – Kuruman +27 79 944 9340Bearing Services – East Rand +27 13 246 1442 Lincoln Lubrication SA – North West +27 82 895 9053Bearing Services – Lydenburg +27 32 456 1436 Lincoln Lubrication SA – Vaal Triangle Bearing Services – Middelburg +27 13 753 3911Bearing Services – Mandini +27 33 394 6626 Lincoln Lubrication SA – Distributors:Bearing Services – Nelspruit +27 15 293 0086Bearing Services – Pietermaritzburg +27 35 789 9520 Atlas Motors Engineering – Swaziland +268 4224105Bearing Services – Polokwane +27 11 362 4365Bearing Services – Richards Bay +27 13 697 1414 Droplex Industrial Systems Ltd – Kenya/Uganda +254 722474431Bearing Services – Springs +27 34 312 1276Bearing Services – Witbank +27 44 875 9211 E L Hydra-Bar +27 43 743 6357Bearings & Transmission Services – Newcastle +267 397 2273Bearing Warehouse – George +258 823 081 335 Esayas Kidane – Ethiopia +251114668598BMG Botswana – Gaberone +258 217 52 899BMG Beira +258 265 20369 Feil Farm Engineering Industries Limited –BMG Maputo +258 843 018 694BMG Nacala +268 2518 5110 Uganda +256414340640BMG Tete +264 63 234 327BMG Swaziland – Matsapha +264 64 419 555 Fincham Industrial +27 41 453 2065BMG Oranjemund +27 18 469 6300BMG Swakopmund +27 83 631 0459 Fluid Management Services – Zambia +260 977771214Bolt & Engineering – Klerksdorp +27 11 760 1692Bolt & Engineering – Kathu +27 14 592 8265 Greasing Systems and Lubricants –Citi Bearings – Roodepoort +27 16 454 6400Citi Bearings – Rustenburg +27 11 873 8527 Queensburg +27 31 464 5474Citi Bearings – Vereeniging +264 64462738Citi Bearings – Wadeville +27 18 632 5354 Henri Fraise Fils Et Cie – Madagascar +261 334300148DB Mining – Namibia +27 71 670 0903Eagle Construction – Lichtenburg +27 71 670 0903 HGS Burkina S.A.R.L. – Burkino Faso +226 75975644Eagle Construction – Welkom +27 41 453 2065Eagle Construction – Bloemfontein +267 390 8822 HGS Limited – Ghana/Guinea/Mali +233 303310422Fincham Industrial – Port Elizabeth +27 14 763 3869JRK Investments – Botswana +258 842987416 HGS Limited – Tarkwa +233 246435922Lephalale Supplies – Ellisras Lincoln Mozambique LDA – Mozambique HGS S.A.R.L – Cote D’Ivoire +225 21266435 ISA Limited – Tanzania +255 787996282 J M Johndre Plant CC +27 15 781 1382 JTF / Terranova – Angola +244923316006 JTF / Terranova – South Africa +27 82 458 9018 Kistal Equipment Supplies Ltd – Nigeria +234 8033638055 KMS Enterprise Sarl – Cameroon +237 33601041 Lincoln Lubrication Mozambique Lda +258 25220610 Melcom – Mauritius +230 2084873 Mine Machines (Pvt) Ltd – Zimbabwe +263 977827 Minequip – DRC +243818151582 Minetech (Pty) Limited – Botswana +267 2412725 Namibian Lubrication Systems – Namibia +264 64400090 Steelburger Enterprises – Lydenburg +27 13 230 3292 Ultra–Flow Eng Services CC +27 21 551 7496Contact SKF Training Solutions: Page 25Tel: +27 11 821 3500; Fax: +27 86 695 9142E-Mail: [email protected] online: www.skf.co.za/training

Registration Form - BookingsPlease could the customer complete the below form :This is to ensure SKF South Africa Training Solutions has the correct information to ensure our training meetsthe training standards. this document is used for auditing purposes . PLEASE ENSURE YOU PROVIDE AN ORDERNUMBER attached to this form. The completed document is to be sent to the below persons for confirmation oftraining booked.SKF Training Solutions contact persons: [email protected] , [email protected] or [email protected], 011 821 3599 / 3617/ 3675. Or fax to email: 086 677 1523.Course Code and NameDate/s of CourseSKF Authorised Distributor Tel / Cell:(Which one of our Distributors Email Address:do you have an account with?)Contact Person at DistributorName of Person: Tel /Cell:Company Name:Email:Please reserve ________ seat(s) for the candidates listed below:Delegate Name Dietary Requirements Delegate Email Address Course Date (Normal, Vegetarian , Halaal)Page 26

Please complete the below:1. Please provide the Purchase Number for the above training (Mandatory)? We cannot accept any bookings without order numbers? __________________________________________________________________________________________2. Access requirements for the SKF Trainer to gain access to the customer site for training ? Eg: Copy of ID Document.3. Suggestions for the SKF Trainer to book for accommodation closest to the customer site ? (On-site training at Customer Site Only!) A: ________________________________________________________________________________________ B: ________________________________________________________________________________________ Please see below for Suggested accommodation for candidates attending training at SKF South Africa,Johannesburg (No Transport is offered to any candidate from the accommodation to the training facility.)1. Emperors Palace – 3 different hotels (+27 11 362 4365) • Metcourt Suite • Mondior Hotel • D’oreale Grande Hotel2. Birchwood Hotel - (+27 11 897 0000)3. Euro Prime Hotel (+27 11 894 8266)Terms & Conditions of Booking1. Please note that an official order needs to be attached to this form for SKF to confirm registration of candi- dates on the course.2. Should SKF not be informed in writing of cancellations within 2 weeks of the scheduled commencement date of the course, SKF will process an invoice for the full course fee. However, in such cases SKF will accept registration of candidates invoiced for the full cancellation fee at no additional cost on a later scheduled course within a 1 year period, however accommodation, car hire and flight fees will be for clients account, if already booked within the 2 week period and cancellation needs to be made.3. Please note that the above information is correct and completed , It is not the responsibility of SKF if the above requirements are not specified.4. SKF reserves the right to cancel or postpone any of the scheduled training courses, without notice. Signature: Date: Full Name: (Clear Print):TS-002, Rev 04 Page 27

skf.com | skf.co.za© SKF Group 2017The contents of this publication are the copyright of the publisher and may not be reproduced (evenextracts) unless prior written permission is granted. Every care has been taken to ensure the accuracyof the information contained in this publication but no liability can be accepted for any loss or damagewhether direct, indirect or consequential arising out of the use of the information contained herein.PUB SR/T1 17089 EN January 2017Certain image(s) used under license from Shutterstock.com.


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