NEW RIPLEY / RIPLEY LS : FRAME HARDWARE single stop MAINTAIN eccentric cap double port/stop outer eccentric bearing m4x8 flat head bolt eccentric cap bolt lower eccentric shaft upper shock pin upper eccentric shaft bolt shock washer lower swingarm bearing m5x8 socket head screw lower shock bolt upper swingarm bearing double port/stop lower shock nut single stop upper eccentric spacer clevis outer eccentric bearing clevis reducer upper eccentric core upper eccentric shaft clevis bushing lower eccentric coreclevis bushing o-ring lower eccentric shaft bolt lower eccentric spacer clevis pivot nut clevis pivot bolt 49 single stop single stop seatstay guard derailleur hangerderailleur hanger bolt chainsuck plate chainstay guard
FRAME HARDWARE : MOJO HD3MAINTAIN single stop clevis outer reducer clevis shock bolt single stop single stop clevis mounting bolt clevis shock nut single port double port/stop bolt-on cable guide clevis bushing clevis double stop cable guard clevis inner reducer front derailleur mount cover for single ring drive train lower link shaft bolts upper link w/bearings front derailleur mount w/2 m5x10 flat head bolts chain suck stainless steel plate upper link bolt single stop chain stay rubber guard lower link w/bearings single stop iscg mount hd3 lower link shaft hdr lower link shaft derailleur hanger50
MOJO 3 : FRAME HARDWARE single stop MAINTAIN double port/stop clevis nut clevis shock bolt forward shock mount bolt cable guard clevis mounting bolt clevis igus bushing clevis shock nut single port bushing reducer double stop boost front derailleur mount upper link single port lower link shaft iscg mount upper link bolt lower link lower link shaft bolts derailleur hanger chain suck stainless steel platederailleur hanger bolt chain stay rubber guard 51
FRAME HARDWARE : TRANNY29MAINTAIN single cable port w/m4 x 8 flat head bolt single cable stop w/m4 x 8 flat head bolt single cable port w/m4 x 8 flat head bolt seatstay yolk nut seatstay cable port single cable stop seatstay yolk bolt derailleur hanger derailleur hanger mounting nut slot machine seal slot machine bolt slot machine steel washer slot machine alloy washer slot machine nut derailleur hanger mounting bolt chainsuck plate52
single cable port w/m4 x 8 flat head bolt TRANS-FAT : FRAME HARDWARE MAINTAIN single cable stop w/m4 x 8 flat head bolt single cable port w/m4 x 8 flat head bolt seatstay yolk nut single cable stop non-drive-side bb adapter for seatstay yolk bolt 100mm BSA fatbike standard drive-side bb adapter forchainstay cable port 100mm BSA fatbike standard slot machine sealderailleur hanger derailleur hanger mounting nut slot machine bolt slot machine steel washer chainsuck plate slot machine alloy washer slot machine nut derailleur hanger mounting bolt 53
TORQUE SPECSMAINTAIN RIPLEY MODELS HARDWARE TORQUE SPEC. THREAD TREATMENT NOTE: If you are Clevis to Swingarm Bolts using 243 Loctite, 8 Nm Loctite 243 be sure to shake the bottle well Eccentric Shaft Bolts 8 Nm Titanium Bolts: use Ti anti-seize on the shaft and Loctite 243 on the threads before applying! Aluminum Bolts: use grease on the shaft and Loctite 243 on the threads Lower Shock to Clevis Bolts 15 Nm Loctite 243 Loctite 243 Upper and Lower Eccentric Core Bolts 8 Nm Ti anti-seize Upper Shock Mount Bolts 4 Nm MOJO 3 TORQUE SPEC. THREAD TREATMENT MOJO HD3 TORQUE SPEC. THREAD TREATMENT HARDWARE 2 Nm Grease HARDWARE 2 Nm Grease Cable Port Cable Port Clevis to Swingarm Bolts 8 Nm Loctite 243 Clevis to Swingarm Bolts 15 Nm Loctite 243 Front Derailleur Cover Mount Front Derailleur Cover Mount Front Derailleur Mount 5 Nm Loctite 243 Front Derailleur Mount 5 Nm Loctite 243 Lower Links Lower Links Lower Shock to Clevis Bolts 5 Nm Loctite 243 Lower Shock to Clevis Bolts 5 Nm Loctite 243 Rear Brake Caliper Rear Brake Caliper Seat Binder 24 Nm Loctite 243 Seat Binder 24 Nm Loctite 243 Upper Link Bolts Upper Link Bolts Upper Shock Mount Bolts 15 Nm Loctite 243 Upper Shock Mount Bolts 15 Nm Loctite 243 6 Nm Loctite 243 6 Nm Loctite 243 5 Nm Ti anti-seize 5 Nm Ti anti-seize 10 Nm Loctite 243 10 Nm Loctite 243 10 Nm Loctite 243 10 Nm Loctite 243 TRANNY29 / TRANS-FAT TORQUE SPEC. THREAD TREATMENT HEXLE REAR AXLE There is not a numerical HARDWARE 2 Nm Grease torque figure for the Hexle. Cable Port We recommend tightening the Seat Stay Bolts 10 Nm Ti anti-seize 5mm with your multi tool that Slot Machine Bolt (Geared Riding) you carry with you. This way Slot Machine Bolt (Single Speed Riding) 25-30 Nm Ti anti-seize you’ll be able to remove it in case of a flat out on a ride. ALL MODELS 25-30 Nm Ti anti-seize HARDWARE TORQUE SPEC. THREAD TREATMENT Derailleur Hanger Bolt 5 Nm Grease54
MOJO HD3 : FRAME HARDWARE MAINTAIN 55
RIPLEY : SWINGARM REMOVALMAINTAIN This information is shown in a video: STEP 2 http://tinyurl.com/n8f9o4p Remove both of the eccentric core bolts STEP 1 using 6mm Allen wrenches. Put your Ripley in a work stand. Remove the front derailleur, cranks, brakes and the rear wheel. Remove the upper 4mm shock bolts and lower 5mm clevis bolts (Do not use Y or T tools when removing the clevis bolts). Gently remove the clevis from the swingarm, leaving the shock attached.56
SWINGARM REMOVAL : RIPLEY MAINTAINSTEP 3 STEP 4Remove the countersunk bolt from each Gently remove the cap, and then you willeccentric core cap. You might need to be able to push the eccentric core out ofuse a 12mm open end wrench to prevent the frame.the eccentric from rotating. Do not use acrescent wrench, cave man! 57
MAINTAIN SWINGARM REMOVAL : RIPLEY This information is shown in a video: http://tinyurl.com/mfttd8o NOTE press in the bearings. Let the Special tools are needed to remove and bearing retainer dry overnight replace the Ripley bearings in the seattube before riding the bike again. and in the swingarm. Please do not attempt Add grease to the core when to remove and replace these bearings reinstalling, and a lightly grease without the tool. the inner lip of the eccentric cap. Don’t forget the two spacers that Instructions on removal and re-installation go between the BB30 bearings in the of the bearings using the Ibis Clemens seattube. The chamfered hole on the Tool (drawing to the right) can be found cap aligns with the threaded hole on in the video above and on the Ibis website the eccentric core. Use blue loctite under Support>Technical Articles>Ripley on the bolt. Bearing Replacement. You can purchase the tool at our online store: http://store. Use a 12mm open end wrench to ibiscycles.com/clemens-bearing-tool- align the eccentrics so that the flats for-ripley-p195.aspx are horizontal and at the 9 o’clock position when the frame is parallel with the To reinstall the swingarm, work in the ground. Gently slide the swingarm onto reverse order. If you are replacing the the eccentrics. Insert the swingarm bolts, eccentric bearings, be sure to clean the lower bolt from the non drive side, upper bearing surfaces in the frame and the from the drive side. bearings themselves, making sure the press surfaces are free of any The conehead nut goes on the lower contamination such as grease or oil. bolt, on the drive side. Ride it and Apply a thin layer of Loctite 680 retaining weep (with joy). compound and use the Clemens tool to58
RIPLEY : SWINGARM REMOVAL MAINTAIN 59
SWINGARM REMOVAL : MOJO HD3 / MOJO 3MAINTAIN STEP 1 STEP 2 STEP 3 Put your freshly cleaned Mojo in Carefully separate the shock and Remove the lower shock mount a work stand. Remove the front clevis assembly from the frame. bolt with two 6mm Allens. derailleur, cranks, and the rear wheel. Remove the shock and clevis assembly by removing the upper shock mount bolt and shaft with two 4mm Allen wrenches. Next, remove the clevis to swingarm bolts with a 5mm Allen.60
MOJO HD3 / MOJO 3 : SWINGARM REMOVAL MAINTAINSTEP 4 STEP 5 STEP 6Remove front lower link shaft and Pull the swingarm with the Remove the axle in the lower linkthe two forward upper link bolts. linkages still attached away from that passes through the swingarm the front triangle. and separate the link from the swingarm. Also remove the upper link from the swingarm.*T o reassemble your bike, follow the steps in reverse order. Remember to use a little Loctite blue thread locker (we prefer Loctite 243) on all steel and aluminum fasteners, and to use anti–seize on all titanium fasteners. Refer to the torque chart on page 50. 61
WARRANTY / REGISTRATION WARRANTY to refuse this offer, so don‘t go crashing PARTS your bike. Unless otherwise provided, the Find these online at the buy portion Ibis Cycles warrants Ibis frames to sole remedy under the above warranty, our website or get them directly from be free from defects in materials and or any implied warranty, is limited to your Ibis dealer. Contact us or your workmanship for a period of 3 years the replacement of defective parts with dealer for more info. We recommend from date of sale. This limited warranty those of equal or greater value at the sole you always ride with one or two spare applies to the original owner and is discretion of Ibis Cycles. derailleur hangers. nontransferable. Ibis will, at its sole discretion, repair or replace any frame In no event shall Ibis Cycles be held SERIAL NUMBER or frame component that it determines responsible for direct, incidental or We recommend you write down your to be defective. This warranty does not consequential damages, including, serial number for future reference. cover normal wear and tear, nor does without limitation, damages for personal The serial number is located under the it apply to damage that is the result of injury, property damage, or economic bottom bracket. abuse, neglect, improper assembly, losses, whether based on contract, improper maintenance, alteration, warranty, negligence, product liability, Note that if you have a Mojo HD3 with misuse or massive hucking. The costs or any other theory. a cable guard installed, you will need of disassembly, reassembly or repair to remove the cable guard to obtain of any attached components are not WARRANTY REGISTRATION the serial number. We want you to covered by this warranty and are the Don’t forget to register your warranty register the serial numbers on the responsibility of the original owner. online at: http://www.ibiscycles. front triangle, not the swingarm. Under no circumstance are the costs of com/support/warranty/warranty_ shipping to or from Ibis covered by this registration/ limited warranty. The Fox forks and shocks we use on our This warranty applies exclusively to Ibis bikes are warrantied for one year. bicycles manufactured after July 1, 2005. For USA Warranty Service: (800) FOX-SHOX / 369-7469 NO FAULT REPLACEMENT [email protected] Should your Ibis be involved in a crash or other non–warranty situation, Ibis For International Warranty Service: Cycles will make replacement parts Contact a Fox service center: available at a minimum charge to the http://www.foxracingshox.com/ original owner. Ibis Cycles does this at fox_tech_center/service.htm its sole discretion and reserves the right62
RIDER INFO BIKE INFO DOCUMENTATION WARRANTY / REGISTRATION NEAREST IBIS DEALERName : Model :Address: Paint Color : Name : Front Triangle Serial No. Address :Phone :Email : Swingarm Serial No. Service Manager : Phone :FORK SETTINGS SHOCK SETTINGS FIRST RIDE ON THE NEW RIGPSI : PSI :Clicks Rebound: Clicks Rebound: Route :Clicks Compression: Clicks Compression: Crew:Tuning Notes: Tuning Notes: Verdict:Specifications and construction details given are not binding. RIDE MORE, WORK LESS.We reserve the right to carry out modifications without prior notice. 63
CHUCK’S RECIPEEXTRAS IMPRESS YOUR RIDING BUDDIES WITH CHUCK’S HOMEMADE ENERGY BARS keep at room temperature for up to 1 week INGREDIENTS or freeze for up to 1 month. Thaw at room temperature. Makes 16 Bars, better than ww Method Man in his prime. PREPARATION NUTRITION 1. C oat a 9–by–13–inch baking pan with Per serving: 255 calories; 9g fat (1g sat., 2g mono); 0 mg cholesterol; cooking spray. 42g carbohydrates; 5g protein; 3g fiber; 95mg sodium; 242mg potassium. 2. C ombine the almonds, sunflower seeds (or other nuts), raisins (or other dried fruit), oats, rice cereal and wheat germ (if using) in a large bowl. 3. Combine almond butter, brown sugar and corn syrup (or honey) in a large microwaveable bowl; microwave on High until bubbling, 1 to 2 minutes. Add vanilla and stir until blended. Pour the almond butter mixture over the dry ingredients and stir until coated. 4. T ransfer the mixture to the prepared pan. Press down firmly. (It helps to coat your fingers with cooking spray.) Let stand for about 1 hour to harden. Cut into bars. TIPS AND NOTES Make Ahead Tip: Individually wrap and64
CONTACT INFORMATIONTOLL FREE (formerly called an 800 number but all 800’s are used up we guess) EXTRAS1–866–424–7635 (1–866–IBIS–635)NOT TOLL FREE (unless maybe you’re at work)1–831–461–1435(Or if you’re all fancy and internationally savvy: +1–831–461–1435)ELECTRONIC MAIL (sometimes referred to as “email”)[email protected] (remember those?) 1-831-461-1475REALLY OLD FASHIONED SNAIL MAIL2240 Delaware Ave. Santa Cruz, CA 95060.IBISCYCLES.COM 65
EXTRAS AALLPPHHAABBEETTIICAL INNDDEEXX Airstream 2–3 Introduction 2 Bearing Specs, Mojo 47 ISCG 05 27 Bottle Cage 32 Method Man 64 Cable Routing 10-25 Peanut Butter Wrench 65 Cannoli 15 Rear Shock Air Pressure Chart 44-45 Chuck’s Recipe 64 Rear Shock Tuning 40-45 Fork Set-up 34-39 Rebounding from a bad relationship 34-35 Fox RC2 Base Settings 35 Ride and weep with joy 58 Frame Care 32-33 Serial Number 62 Frame Hardware Drawings 49-53 Slot Machine 26 Frame Hardware Torque Spec Chart 54 Snail Mail 65 Geometry 4-7 Stack and Reach 4-7 Hand Job 69 Swingarm Removal 56-61 Hakkalügi Disc Brake Set-Up 32 Warranty 52 Harness the Gnarness 4266
46 VIDEO INDEX EXTRASRipley: Replacing the Eccentric Link Bearings 67 http://tinyurl.com/n8f9o4p56Ripley: Swingarm Removal http://tinyurl.com/n8f9o4p58Ripley: Bearing Tool http://tinyurl.com/mfttd8o
EXTRAS NOTES 68
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