Draft Booklet - NECA 2021_R4

NATIONAL ENERGY CONSERVATION AWARDS 2021 (NECA- 2021) Bureau of Energy Efficiency (Ministry of Power, Government of India)

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India CONTENTS INTRODUCTION .......................................................................................................................... 1 ADVERTISEMENT OF NECA 2021 ............................................................................................ 3 NECA 2021 PORTAL MAINPAGE .............................................................................................. 4 SUB-SECTORS OF NECA 2021................................................................................................... 4 PARTICIPATIONS IN NECA 2021 .............................................................................................. 5 DETAILS OF AWARDEES........................................................................................................... 7 INDUSTRIES ............................................................................................................................... 11 CEMENT ...................................................................................................................................... 12 DRUG & PHARMACEUTICAL ................................................................................................. 25 FOOD PROCESSING .................................................................................................................. 35 IRON............................................................................................................................................. 41 PAPER & PULP ........................................................................................................................... 47 PLASTIC ...................................................................................................................................... 50 TYRE ............................................................................................................................................ 59 TRANSPORT ............................................................................................................................... 68 ZONAL RAILWAYS ................................................................................................................... 69 METRO RAILWAYS .................................................................................................................. 81 BUILDINGS ................................................................................................................................. 84 HOTELS ....................................................................................................................................... 85 HOSPITALS ............................................................................................................................... 100 SHOPPING MALLS & PLAZAS .............................................................................................. 112 AIRPORT ................................................................................................................................... 115 INSTITUTIONS ......................................................................................................................... 119 CPWD, STATE PWD & PHED ................................................................................................. 120 DISCOMS................................................................................................................................... 129 MOST ENERGY EFFICIENT APPLIANCE ............................................................................ 132

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India COLOUR TELEVISION............................................................................................................ 133 WASHING MACHINE .............................................................................................................. 135 CEILING FAN............................................................................................................................ 137 STORAGE TYPE WATER HEATER ....................................................................................... 139 PUMP.......................................................................................................................................... 141 DISTRIBUTION TRANSFORMER .......................................................................................... 143 LED BULB ................................................................................................................................. 144 AIR CONDITIONER ................................................................................................................. 146 REFRIGERATOR ...................................................................................................................... 148









Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India INTRODUCTION The Bureau of Energy Efficiency (BEE), under Ministry of Power, is mandated as per the Energy Conservation Act 2001, to regulate and promote energy efficiency and its conservation in India. The BEE is fulfilling its mandate by implementing flagship schemes such as Standards and Labeling (S&L) programme for appliances and buildings, Perform, Achieve and Trade (PAT) for Designated Consumers, Demand Side Management (DSM) initiatives in Agriculture, Municipalities, DISCOMS, Micro, Small and Medium Enterprises (MSME), Strengthening State Designated Agencies (SDA), and Awareness and Outreach. BEE is also implementing the National Mission for Enhanced Energy Efficiency (NMEEE), one of eight missions under National Action Plan on Climate Change (NAPCC) under Hon’ble Prime Minister of India. Through all these schemes, BEE is encouraging to save energy, help reduce carbon footprint and bring down the energy intensity in the country. Ultimate objectives of all these endeavors are to save precious resources for the nation, mitigating climate change and promote sustainable life. One of the important endeavor under awareness and outreach programme has been the Energy Conservation Awards. To raise awareness on energy efficiency and its conservation, the BEE, under the guidance of Ministry of Power, recognizes and encourages endeavors of industrial units, institutions and establishments in reducing energy consumption by felicitating them with Energy Conservation Awards on the occasion of National Energy Conservation Day, celebrated on 14th December every year. 1

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India The awards were given for the first time on December 14, 1991, which was declared as the ‘National Energy Conservation Day’. Since then, National Energy Conservation Awards (NECA) has been attracting the attention of all the stakeholders and has witnessed increasing participation level year after year. These awards are presented on EC day by eminent dignitaries and highest functionaries such as Hon’ble President, Hon’ble Prime Minister and Hon’ble Union Minister of Power. With the approval of Ad Approval Cell, PMO; the Advertisement for inviting online applications from eligible sectors was released on September 25th, 2021 in leading National News-papers across country. The online application process was open from 25th September 2021 and the last date of receiving applications was 25th October 2021. The applicants from Industry, Transport, Building, Institution and Appliance category, which were further divided in 29 sub sectors were approached to apply. 2

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India ADVERTISEMENT OF NECA 2021 3

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India NECA 2021 PORTAL MAINPAGE SUB-SECTORS OF NECA 2021 4

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India PARTICIPATIONS IN NECA 2021 A total of 408 applicants participated for NECA 2021 till closing date. The sub sector wise participation is as follows: Sr. Sector/Category Sub-Sector Participants No. 51 08 1.1 Cement 12 14 1.2 Chlor-Alkali 05 24 1.3 Drug & Pharmaceutical 12 18 1.4 Food Processing 07 02 1.5 Industries Glass 22 1.6 Iron 03 01 1.7 Paper & Pulp 36 55 1.8 Plastic 02 09 1.9 Tyre 36 1.10 Tea 13 2.1 Zonal Railways 12 2.2 Transport Metro Railways 50 2.3 Aviation 3.1 Hotels 3.2 Buildings Hospitals 3.3 Airport 3.4 Shopping Mall/Plaza 4.1 State Performance Award 4.2 Institutions Performance Award for State PWD, CPWD & PHED 4.3 Electricity Distribution Companies (DISCOM) Color TV, Washing Machine, Ceiling Fan, Storage Type 5.1 Appliances Water Heater, Pump, Distribution Transformer, LED Bulb, AC, Refrigerator 5

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India The Technical Committee under chairmanship of Chairman, CEA with representatives from following organizations evaluated the applications to decide First, Second and CoM positions under various Sectors: (1) Central Electricity Authority (CEA) (2) Energy Efficiency Services Limited (EESL) (3) Ministry of Railways (MoR) (4) Petroleum Conservation Research Association (PCRA) (5) National Productivity Council (NPC) (6) Bureau of Energy Efficiency (BEE) The recommendations of Technical Committee were placed before Award Committee chaired by Secretary, Power. The Award Committee, consisting of following members, after due diligence, finalized the awardees for NECA 2021.  Chairperson, Central Electricity Authority  Additional Secretary & Financial Adviser, Ministry of Power  Senior Adviser, Ministry of Power  Director General, Bureau of Energy Efficiency  Managing Director, EESL  Secretary-BEE-Member Secretary cum convener 6

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India DETAILS OF AWARDEES 55 Awardees as detailed below were selected by Award Committee: 15 12 19 09 7

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India 8

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India 9

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India 10

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India INDUSTRIES 11

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India CEMENT Dalmia Cement Bharat Ltd. Cuttack (Odisha) Unit Kapilas Cement Manufacturing Works (here-in-after referred to as KCMW), a Dalmia Bharat Group Company, is operating a Cement Grinding Unit having installed capacity of 1.7 MTPA in Cuttack, Odisha, commissioned on 28th March, 2008. A Captive Solar PV Power Plant of 2.5 MW commissioned on 28th March, 2014, operating under REC mechanism. Presently Expansion of our Plant from 1.70 MTPA to 4.2 MTPA by installing another Cement Mill of 2.5 MTPA completed in June, 2021. Project work going on for 17.6 MW Ground mounted Solar PV Power Plant in FY 21 to meet the Captive power requirement of 4.2 MTPA Cement Grinding Units.Completion of the project going and will be completed by Dec, 2021. Predominantly manufacturer of Portland Slag Cement (PSC) and Composite Cement (CC) with 100% road dispatches. Certification for Integrated Management System [ISO 9001:2015, 14001:2015 & 45000:2018] and Energy Management System ISO 50001: 2011 obtained from TUV NORD. 12

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 559.48 FY 2019-20 551.12 FY 2020-21 543.15 Thermal Energy Consumption trend (million kcal) FY 2018-19 127620.93 FY 2019-20 73766.41 FY 2020-21 61930.11 13

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.00036 FY 2018-19 SEC Thermal (kcal/tonne) 0.00035 FY 2019-20 0.00034 FY 2020-21 0.00034 FY 2017-18 0.0849 FY 2018-19 0.0808 FY 2019-20 0.0467 FY 2020-21 0.0390 SEC Electrical (kWh/tonne) SEC Thermal (kCal/tonne) 0.00037 0.09 0.00036 0.08 0.00036 0.07 0.00035 0.06 0.00035 0.05 0.00034 0.04 0.00034 0.03 0.00033 0.02 0.01 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 0 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Removal of damper of ID fan motor. Optimization of compressor air use and stopping of two numbers of auxiliary compressor thereby switching off two distribution transformers. Reduction of false air across the system limited to 12%. Reduction on coal mill residue on 90 Micron. Slag to be stored in shed in rainy season & to be stored in outside shed in summer season for reduction in heating consumption. 14

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India CEMENT 2 Sagar Cements Limited Visakhapatnam (Andhra Pradesh) This cement grinding unit of 1.5 MTPA located at Bayyavaram in Visakhapatnam District. This unit has an Integrated Management System with certification in ISO 9001, ISO 14001, ISO 45001, ISO50001 and also has NABL accredited testing Laboratory in the plant. Energy conservation is one of the most important initiatives which are always active in this unit. Every year a significant amount is being invested to improve upon energy efficiency by using innovative & latest technology. This unit was awarded with “Excellent Energy Efficient Unit” consecutively for the last 2 years (FY19-20 & FY 20-21) from CII in “National Award for Excellence in Energy Management”. In 2020 this unit was certified with ‘’Platinum Rating’’ in Green Company Rating System (Green co) from CII Godrej GBC. The Unit is the 1st cement grinding unit in India to achieve Platinum rating in its first attempt. 15

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 410.17 FY 2019-20 527.02 FY 2020-21 489.86 Thermal Energy Consumption trend (million kcal) FY 2018-19 825132.02 FY 2019-20 586856.36 FY 2020-21 603757.31 16

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.0011 FY 2018-19 SEC Thermal (kcal/tonne) 0.0007 FY 2019-20 0.0005 FY 2020-21 0.0004 FY 2017-18 2.2932 FY 2018-19 1.4336 FY 2019-20 0.6023 FY 2020-21 0.5753 SEC Electrical SEC Thermal (kcal/tonne) 0.00140 2.50000 0.00120 0.00100 2.00000 0.00080 0.00060 1.50000 0.00040 0.00020 1.00000 0.00000 0.50000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 0.00000 FY 2017-18FY 2018-19FY 2019-20FY 2020-21 Major Energy Conservation Measures Clinker weigh feeder capacity enhancement from 100TPH to 200TPH for OPC specific power reduction. 37kW Packer-1 &2 Bag filter operation with VFD in place of DOL Minimization of circulating air entry to HAG by stopping of 2X7.5kW circulating air fans. Usage of IE3 efficiency Motors in place of IE1 Motors for major kW drives of 350kW. Stopping of Ball Mill by connecting Mill-3 TO Mill-2 by air slides so that PPC Power will reduce from 48 to 28 kWh /Ton Stopping of HAG section during mill OPC cement operation. 17

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India CEMENT JK Cement Works Mudhol (Karnataka) Plant is situated near Muddapur village of taluka - Mudhol, District - Bagalkot (Karnataka) and has the latest state of art technology. Plant is having Capacity of 2.20 MTPA Clinkerisation & 3.50 MTPA Finished Cement Grinding. The commercial production at Muddapur started in September, 2009 and the dispatch commenced in October, 2009. The design capacity is 5500 MTPD but the plant is being operated on the higher capacity of 7000 MTPD through various in-house modifications and technology upgradation. Muddapur is the only Plant in the World operating without raw meal CF Silo since 3 years with Specific Power Consumption up to Clinkerisation is 43.5 kwh/T Clinker which is best in Indian Cement industry. By process optimization the plant has reduced GHG emissions by 30 % in last 3 years and our target for 2022 is around 600 kgCO2/ T Cement even with 40 % OPC Product Mix. In total plant energy requirement, 12% has been substituted from conventional energy. J K Cement Muddapur is certified with ISO management system standards i.e. ISO 14001, ISO 9001, ISO 45001 & ISO 50001:2018. Plant has also been 18

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India awarded with renowned firms like CII, NCCBM, Apex India, Energy Foundations, Mission Energy Foundation “2017 SOx-NOx and many more. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 1329.79 FY 2019-20 1402.03 FY 2020-21 1544.22 Thermal Energy Consumption trend (million kcal) FY 2018-19 1085802.95 FY 2019-20 1145286.35 FY 2020-21 1276120.66 Thermal Energy Consumption trend (mkcal) 1300000 1250000 1200000 1150000 1100000 1050000 1000000 950000 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 SEC Electrical (kWh/tonne) 0.0010 FY 2018-19 SEC Thermal (kcal/tonne) 0.0009 FY 2019-20 0.0009 FY 2020-21 0.0006 FY 2017-18 0.7677 FY 2018-19 0.7414 FY 2019-20 0.7544 FY 2020-21 0.5537 19

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.0012 1.0000 0.0010 0.8000 0.0008 0.6000 0.0006 0.4000 0.0004 0.2000 0.0002 0.0000 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Replacement of existing burner with high efficient burner in Kiln Cement Mill-3 (VRM) Bag house Fan Damper removal. Export Power Control Logic implemented to control free cost power export from CPP to grid. Raw mill dam ring & height optimization. Specific Heat reduction by modifying feed box height in riser duct of PH String -1 Top cylone. CM-3, OPC productivity improvement by replacing the Silo -1 elevator Motor and GB from 55 to 75 kW. 20

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India CEMENT Dalmia Cement (Bharat) Ltd. Kadapa (Andhra Pradesh) “Dalmia Cement is one of India’s pioneering home-grown cement companies which is a 100% subsidiary of Dalmia Bharat Ltd”. The company operates a manufacturing capacity of 33 Mn T per annum (MTPA), across thirteen cement plants and grinding units which are spread across nine states and provides services for more than 22 states. Dalmia Cement, Kadapa Unit, is located at Chinnakomerla Village of Mylavaram Mandal, in the District of Kadapa, Andhra Pradesh State. The plant is having a single kiln, of capacity 4500 TPD, with a Cement is 12 times water positive. The company has the lowest carbon footprint in the cement world globally. It has also been ranked No. 1 in the global cement manufacturing sector by the Carbon Disclosure Project (CDP) for business readiness of lowest carbon transition. Annual capacity of 2.5 Million tons of Cement. Dalmia Cement, Kadapa Unit has adopted the most modern Technology for its entire plant. As regards to Energy Conservation of equipment's / facilities are 21

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India concerned, it has taken most modern MV Drives, Intelligent MCC’s, High accuracy pfister, VFD, LED Lights, Energy efficient process fans & Energy efficient motors etc. & also installation of WHRS of Capacity 9.6kW and Solar Plant of 13.1MW. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 1683.65 FY 2019-20 1617.09 FY 2020-21 1261.88 Thermal Energy Consumption trend (million kcal) FY 2018-19 1415403.30 FY 2019-20 1362471.51 FY 2020-21 1090398.08 22

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.0008 FY 2018-19 SEC Thermal (kcal/tonne) 0.0008 FY 2019-20 0.0008 FY 2020-21 0.0007 FY 2017-18 0.7636 FY 2018-19 0.7066 FY 2019-20 0.7394 FY 2020-21 0.6276 SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.0010 1.0000 0.0008 0.8000 0.0006 0.6000 0.0004 0.4000 0.0002 0.2000 0.0000 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Commissioning stage of 9.6MW WHRS Power Plant Commissioning stage of 13.1MW Solar Power Plant. Installation of Imported AFR (Alternative fuel resources) Shredder with Closed Circuiting System to increase the TSR % from 8% to 16% Major Modification carried out in the process Fan to improve the efficiency. All conventional Lights replaced with LED Lights. All the Process Equipment are with VFD Drives. 23

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Commissioning stage of Chlorine bypass system to increase the AFR % from 16% to 35% raw mill dam ring optimization. Raw Mill Dam Ring Height optimization Specific Heat reduction by modifying feed box height in riser duct of PH String -1 Top cyclone. CM-3, OPC productivity improvement by replacing the Silo -1 elevator Motor and GB from 55 to 75 kW. 24

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India DRUG & PHARMACEUTICAL Shri Mohta Ayurvedic Rasayanshala Bikaner (Rajasthan) The Shri Mohta Ayurvedic Rasayanshala Bikaner is located in the city of Bikaner & it has been in the existence since 1972. It was founded by Mohta brothers. At present Shri Mohta Ayurvedic Rasayanshala Bikaner is manufacturing numbers of pharmacopeia medicine and patent medicines in modern and scientific way. The medicines are manufactured in the guidance of ayurvedic physicians and scientist with strict instruction prescribed in the “taxt”. All the medicines are manufactured in the compass. Shri Mohta Ayurvedic Rasayanshala Bikaner is professionally managed organisation engaged in the production and marketing of quality & authentic Ayurvedic medicines and herbal preparation. It is managed by qualified an Ayurvedic doctors to examine, evaluate as per the ingredients & the ratio of each of the constituents and effect on the human body. Ayurveda is recognised by the World Health Organisation (WHO) and the medicines are mostly used by Indian populations. Serious and renowned physicians of the country are using medicines 25

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India manufactured by Shri Mohta Ayurvedic Rasayanshala Bikaner. The medicines such as TAIL, ARO, kWATH, ASAV- ARISTHA, KUDIPAKAWA, RASAIN, PARPATI, LOH & MANDOOR, KSHAR-SATVA-LAWAN, GUGGULU, CHURANA, SODIT DRAVYA, RAS- VATI, BHASMA PISHTI &SHILAJIT. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 0.63 FY 2019-20 0.58 FY 2020-21 0.53 Thermal Energy Consumption trend (million kcal) FY 2018-19 392.93 FY 2019-20 389.44 FY 2020-21 383.49 26

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/no. of manufactured units) FY 2017-18 0.0045 FY 2018-19 0.0043 FY 2019-20 0.0036 FY 2020-21 0.0032 SEC Thermal (kcal/ no. of manufactured units) FY 2017-18 2.722 FY 2018-19 2.717 FY 2019-20 2.494 FY 2020-21 2.365 SEC Electrical (kWh/no. of SEC Thermal (kcal/ no. of manufactured units) manufactured units)) 0.0050 2.80 0.0040 0.0030 2.60 0.0020 0.0010 2.40 0.0000 2.20 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 2.00 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 27

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Major Energy Conservation Measures Replaced the existing demineralization water plant by an energy efficient plant to reduce energy consumption and improvement quality of water Replaced the existing filter press machine by energy efficient filter press machine. Paste filling machine was replaced by energy efficient machine. The existing powder packing machine was replaced by energy efficient one to save energy. One of the existing steam jacketed vessel was replaced by energy efficient to save thermal energy as the efficiency of existing one was very low and it require more steam. Adoption of LED luminaries by replacing conventional lighting fixtures. Optimization of distillation plant operation monitoring of temp. & pressure of steam. Staff training regarding energy conservation. Awareness regarding energy saving was also provided through posters. Optimization of operation of boiler by continuous improving in poor combustion and also checking steam leakages from pipes and joints. The routine maintenance is carried out as per schedule. The thermal performance is checked with steam production and had consumption Replacement of oversized/ rewinded motors by energy efficient motors. 28

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India DRUG & PHARMACHUTICAL 2 Cipla Limited Solan (Himachal Pradesh) Established in 1935, Cipla is a global pharmaceutical company that is committed to make medicines accessible and affordable for patients everywhere, headquartered in Mumbai, India. Its product portfolio spans complex generics as well as drugs in the respiratory, anti-retroviral, urology, cardiology, anti-infective, CNS, and various other key therapeutic segments. Led by their purpose of ‘Caring for Life’, the company has expanded its global presence by adding new facilities and product lines while strengthening our Research and Development capabilities to foster innovation-led growth. It is committed to achieve carbon and water neutrality by 2025. Cipla’s humanitarian approach for healthcare in pursuit of our purpose ‘Caring for Life’ makes it a partner of choice for global health bodies and stakeholders. 29

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 114.51 FY 2019-20 97.85 FY 2020-21 86.35 Thermal Energy Consumption trend (million kcal) FY 2018-19 1910.53 FY 2019-20 1728.45 FY 2020-21 905.56 30

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/no. of manufactured units) FY 2017-18 0.0073 FY 2018-19 0.0071 FY 2019-20 0.0068 FY 2020-21 0.0055 SEC Thermal (kcal/ no. of manufactured units) FY 2017-18 0.1168 FY 2018-19 0.1192 FY 2019-20 0.1201 FY 2020-21 0.0584 SEC Electrical (kWh/no. of SEC Thermal (kcal/ no. of manufactured units) manufactured units) 0.00800 0.14000 0.12000 0.00600 0.10000 0.08000 0.00400 0.06000 0.04000 0.00200 0.02000 0.00000 0.00000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures AHU Warm water return coming at a temperature of 21 to 24 degC used directly as inlet to condenser. ISO Class 8: ACPH revision based on heat load (52 AHUs). Area condition based operation of AHU during working days in CNC storage areas. Replacing conventional blowers of AHU with EC (Electronically Commutated) blowers. Temperature/ % RH based operation of the AHU. 31

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India DRUG & PHARMACHUTICAL Dr. Reddy’s Laboratories Limited (FTO-SEZ-Process Unit-01), Srikakulam, Andhra Pradesh The Unit FTO SEZ PU01 of Dr Reddys was established in 2012 with an installed capacity of 4 billion units per annum. Commercial distribution was started from April 2015. Unit is located in Special economic zone (SEZ) and is US FDA approve site. Unit is certified as OHSAS 18001:2007, ISO 14001: 2015 and SA 8000: 2014 (Approval for Social Accountability Standards). The unit is also certified as “Gold Rating” by IGBC Green Factory Building. The unit has its own Production, Warehouse, Quality control and Utility facility. Entire material management is done through SAP and Manufacturing Execution System (MES) and moving through state of art technology of Automatic Storage and Retrieval System (ASRS). The Unit has won CII-SR EHS Excellence Awards 2019. Unit is one of the largest exporter of Generics medicine to NAG and EU countries. 32

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 217.80 FY 2019-20 217.07 FY 2020-21 205.77 Thermal Energy Consumption trend (million kcal) FY 2018-19 9726.84 FY 2019-20 8865.46 FY 2020-21 10675.80 33

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/no. of manufactured units) FY 2017-18 0.0219 FY 2018-19 0.0153 FY 2019-20 0.0112 FY 2020-21 0.0077 SEC Thermal (kcal/no. of manufactured units) FY 2017-18 0.4453 FY 2018-19 0.6846 FY 2019-20 0.4574 FY 2020-21 0.4013 SEC Electrical (kWh/no. of SEC Thermal (kcal/no. of manufactured units) manufactured units) 0.02500 0.8000 0.02000 0.01500 0.6000 0.01000 0.00500 0.4000 0.00000 0.2000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Installation of heat pipes in AHU Systems-Phase-1. Installation of IFC (Intelligent flow controllers) for air compressors. Installation of energy efficient blowers in AHUs. Phase 2. (Total 94 Blowers installed) Installation of energy efficient blowers in AHUs. Phase 2. (Total 20 Blowers installed) Wurster operation optimization through debottlenecking, cycle time reduction, change over reduction. Eco friendly solar power plant at DRL FTO-SEZ PU1 of capacity 999.6 kWp generating 1,12,000 kWh per month 34

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FOOD PROCESSING Surat District Co-Operative Milk Producers' Union Limited Surat (Gujarat) The Surat District Co-operative Milk Producers’ Union Limited abbreviated as SUMUL- its trade name and literally meaning Sound Price came into existence on August 22, 1951, with the joint untiring and dedicated efforts of Veteran Leaders of Co-operative Movement. Shri Ashabhai S. Patel became the first Chairman. The society was registered on August 22, 1951 under the Bombay Co-operative Societies Act, 1925. SUMUL is in business of procuring the milk, processing and packing of the milk, manufacturing milk products and distribution of milk and milk products in Surat district under brand name “Amul” and “SUMUL “. SUMUL is a member union of Gujarat Co-operative Milk Marketing Federation Ltd. Anand and manufactures milk products under brand name “Amul” for Gujarat Co-operative milk marketing Federation LTD, Anand which is marketed by them all over India. 35

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 38.51 FY 2019-20 60.64 FY 2020-21 44.88 Thermal Energy Consumption trend (million kcal) FY 2018-19 4022.71 FY 2019-20 5219.84 FY 2020-21 3808.95 36

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.00028 FY 2018-19 SEC Thermal (kcal/tonne) 0.00027 FY 2019-20 0.00027 FY 2020-21 0.00027 FY 2017-18 0.0350 FY 2018-19 0.0290 FY 2019-20 0.0237 FY 2020-21 0.0233 SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.00029 0.0400 0.00028 0.0300 0.00028 0.0200 0.00027 0.0100 0.00027 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Decrease the frequency from 100% to 50% of premix storage bins discharge conveyors having 5HP motor. - 3 nos. Reduce the load quality. (2 nos.) Installation of Pappu of pellet mill by set of optimum temperature of steam at conditioner without effecting the pump at condense return line for feed hot water in boiler. Installation of T.D trap in steam line of molasses steam heater at pump house. Decrease the frequency from 100% to 90% of telescopic belt conveyor having 7HP motors in Flat storage receiving section - 2 Nos. 37

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FOOD & PROCESSING Marico Limited Thirubhuvanai (Puducherry) Marico’s Pondicherry facility manufactures ‘Parachute’ Coconut Oil with a production capacity of 240 Ton per day of Crushing and energy consumption potential of 31197 GJ per annum (both thermal & electrical as per the baseline period of FY17). For driving the energy conservation activities in a structured systematic approach, the plant leadership team established a dedicated Energy Cell in the year 2008. This cell has been entrusted with the responsibility of engaging regularly with multiple stakeholders (both internal and external) as well as gather strategic insights to leverage various opportunities in the energy conservation sector across Process, Design and Technology levers. The energy conservation approach followed by the Pondicherry unit as well as all other manufacturing operations within Marico’s business ecosystem are aligned with the overall sustainability vision of transitioning to 100% carbon neutral operations by 2030. The long-term systematic approach and continual exploration of future-forward opportunities enabled them to reduce their energy consumption by 5.4 % level in FY21 as compared to FY17 baseline value. 38

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India This implies a reduction of carbon emissions by 620 tCO2 and a consolidated cost savings of INR 94 Lakhs. Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 30.81 FY 2019-20 63.21 FY 2020-21 53.89 Thermal Energy Consumption trend (million kcal) FY 2018-19 3264.11 FY 2019-20 5549.12 FY 2020-21 4614.42 Thermal Energy Consumption trend (mkcal) 6000 5000 4000 3000 2000 1000 0 FY 2018-19 FY 2019-20 FY 2020-21 39

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India FY 2017-18 SEC Electrical (kWh/tonne) 0.0012 FY 2018-19 SEC Thermal (kcal/tonne) 0.0012 FY 2019-20 0.0012 FY 2020-21 0.0012 FY 2017-18 0.1453 FY 2018-19 0.1336 FY 2019-20 0.1101 FY 2020-21 0.1068 SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.00150 0.20000 0.15000 0.00100 0.10000 0.05000 0.00050 0.00000 0.00000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 Major Energy Conservation Measures Effimax System Installation in Solid Fuel Boiler for optimizing excess Air Equipment downsizing based on Energy Audits-Cooling Water Pump from 15kW to 11kW & WM from 2.2kW to 1.5kW IE3 Motors Installation in Process Equipment-Cooker, Grinders & Expellers Reciprocating Compressor of 328CFM,55kW to Screw Compressor of 130CFM,18kW Conversion with IE4 Motors Descaling of Cooker Compartments for Cooker Heating Efficiency Improvement Centralized Cooling Tower of 200TR instead of Multiple Cooling Towers of 100TR & 60TR along with Pump accessories 40

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India IRON Visa Steel Limited Jajpur (Odisha) VISA Steel is a part of the VISA Group, founded in 1994 by Mr. Vishambhar Saran and his wife Mrs. Saroj Agarwal. The VISA group is a Minerals, Metals and Energy conglomerate that believes in leveraging its core strengths to create high quality assets and regarding long term business in Steel, Power and International Trading. VISA Steel is well poised to emerge as one of the most enterprising companies in the Minerals and Metals sector over the coming years. 41

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India Electrical Energy Consumption trend (Lakh kWh) FY 2018-19 4931.46 FY 2019-20 2752.15 FY 2020-21 4624.19 Thermal Energy Consumption trend (million kcal) FY 2018-19 5375638.37 FY 2019-20 1293470.15 FY 2020-21 2109191.77 FY 2017-18 SEC Electrical (kWh/tonne) 0.0120 FY 2018-19 SEC Thermal (kcal/tonne) 0.0117 FY 2019-20 0.0107 FY 2020-21 0.0103 FY 2017-18 10.2611 FY 2018-19 12.8541 FY 2019-20 5.0483 FY 2020-21 4.7217 42

Government of India Bureau of Energy Efficiency Ministry of Power Ministry of Power, Govt. of India SEC Electrical (kWh/tonne) SEC Thermal (kcal/tonne) 0.0125 14.0000 0.0120 12.0000 0.0115 10.0000 0.0110 0.0105 8.0000 0.0100 6.0000 0.0095 4.0000 0.0090 2.0000 0.0000 FY 2017-18 FY 2018-19 FY 2019-20 FY 2020-21 FY 2017-18FY 2018-19FY 2019-20FY 2020-21 Major Energy Conservation Measures Use of Char input as fuel in CFBC Boiler & DRI Kilns Reduction of Thermal SEC of SID by fuel switching form Indian Coal to imported coal RO Permeate water input to Cooling Tower shell for improvement in quality & Usage of RO permeates water for DM water production Conveyor Line Modification in FECR Usage of unused coke fines through making composite briquette in FERRO-CHROME VFD implication in various equipment like Stripper coolers, Deaerator fill pump etc. & also LED Light fitting implication. Parallel Operation of 6.6 KV Station Transformers at CPP. Installation of 650 KVAR capacitor bank in DRI Chemical cleaning / Condenser tube replacement / descaling for TG’s Condensers. Replacement of Old ACs of no rating or lower rating (BEE-Star) with 5 Star Energy Efficient ACs. 43