30Multi-Head-Drills Photo with optionswith fixed table height RFT 2/2Tool Cabinet vide pos. 09.1 RFT 2/3 Special Equipment:Height of Table 930 mmWidth of Table 900 mm vide pos. 09.1 09.1 Built-in Tool CabinetClamping Area at Table (width x depth) 750 x 330 mm 930 mm 4 drawers (w x d x h):Clamping Slots (number x width x distance between) 2 x 12 x 224 mm 1350 mm 3 pieces 500 x 430 x 100 mmApproximate Weight w/o Heads 200 kg 1200 x 330 mm 1 pieces 500 x 430 x 150 mmMaximum Number of Drill Heads 2 2 x 12 x 224 mm door can be locked 300 kg 3Combination possibilities RFT 2/2 - 2/3AX Drill Head, height adjustable 350 mm AX 2/S 500 mm option vide pos. 42.7 MT 2Short Spindle Taper 235 mmDistance Spindle to Column 450 mmDistance Spindle Nose to Table max. 100 mmDistance Spindle Nose to Table min. 100 mmTravel of Spindle 75 kgWeight 0,55 kWMotor n = 1500 min-1 450-4300 min-1Spindle Rpm'sMotor n = 750/1500 min-1 0,6/0,95 KWSpindle Rpm's 125-2400 min-1 orSpindle Rpm's 225-4300 min-1 Please vide AX 2 sheet for further accessories.Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006Options:17.1 Pedal Bar as Emergency OFF switch 37. Light Transformer for special voltages, not necessary with 230 V or 400 V,35. Coolant Attachment System B with usable 0-conductor and light voltage 230 V with 48 l. container, overload protected pump and complete accessories - if delivered with 1-2 Drill Heads 37.1 - if delivered with 3-6 Drill Heads - for 2 Drill Heads35.1 - for 3 Drill Heads 42.6 Drill Heads 700 mm adjustable (RFT 3)35.2 - for 4 Drill Heads35.3 - for 5 Drill Heads 42.7 Drill Heads 500 mm adjustable (RFT 2)35.4 - for 6 Drill Heads 01. Special Lacquer DD-polished36. Control Transformer for special voltages, not necessary with 02. Special Lacquer DD-structured 230 V or 400 V, with usable 0-conductor Packing on wooden bars only, no costs
31 Photo with optionsMulti-Head-Drillswith fixed table height RFT 3/2 RFT 3/3 RFT 3/4 RFT 3/5 RFT 3/6Height of Table 780 mm 780 mm 780 mm 780 mm 780 mmWidth of Table 1150 mm 1650 mm 2150 mm 2650 mm 3150 mmTable Clamping Area (width x depth) 1000 x 350 mm 1500 x 350 mm 2000 x 350 mm 2500 x 350 mm 3000 x 350 mmClamping Slots, number x width x distance between 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mm 2 x 14 x 224 mmApprox. Weight w/o Drill Heads 350 kg 520 kg 680 kg 840 kg 990 kgMaximum Number of Drill Heads 2 3 4 5 6Combination possibilities RFT 3/2 - 3/3 - 3/4 - 3/5 - 3/6AX Drill Head, height adjustable 500 mm AX 3/S AX 3/SV AX 4/SV 700 mm Option vide Item 42.6 vide Item 42.6 vide Item 42.6Short Spindle Taper MT 3 MT 3 MT 4Distance Spindle to column 293 mm 293 mm 300 mmDistance Spindle to table max. 687 mm 687 mm 700 mmDistance Spindle to table min. 187 mm 187 mm 200 mmTravel of Spindle 120 mm 120 mm 140 mmApprox. Weight 150 kg 160 kg 265 kgMotor n = 1500 min-1 1,1 kW 1,1 kWSpindle Rpm’s, min-1 160-1125 min-1 160-1125 min-1 3 kW 70-2400 min-1Motor n = 750/1500 min-1Spindle Rpm’s 1,0 / 1,6 kW 1,0 / 1,6 kW 1,8 / 2,9 kWMotor n = 1500/3000 min-1 80-1125 min-1 80-1125 min-1 70-1200 min-1Spindle Rpm’s 1,45 / 1,9 kW 1,45 / 1,9 kW 160-2250 min-1 160-2250 min-1Combination possibilities RFT 3/2 - 3/3 - 3/4 - 3/5 - 3/6Drill Head, height adjustable 500 mm 700 mm Option AB 26/SV AB 34/SV AB 40/SV Item 42.6 Item 42.6 Item 42.6Short Spindle TaperDistance Spindle to Column MT 3 MT 4 MT 4Distance Spindle to Table max. 293 mm 300 mm 300 mmDistance Spindle to Table min. 675 mm 717 mm 773 mmTravel of Spindle 90 mm 217 mm 273 mmApprox. Weight 160 mm 160 mm 160 mmMotor n = 750/1500 min-1 250 kg 270 kg 290 kgSpindle Rpm’s 1,0 / 1,6 kW 1,4 / 2,2 kW 1,8 / 2,9 kW 120-2200 min-1 100-1800 min-1 100-1600 min-1 orMotor n = 750/1500 min-1 200-3200 min-1Spindle Rpm’s 1,8 / 2,9 kW RFT with gear box 70-4000 min-1Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006Electrical Accessories and Special Equipment, please vide sheet for relevant drilling machines
32 Photo with optionsDrilling machine height adjustablewith fixed table height RFT 20/1-1 RFT 20/1-2Height of Table 780 mm 780 mmWidth/Depth of Table with Coolant Groove 915 x 935 mm 915 x 1035 mmClamping Area at Table (width x depth) 765 x 495 mm 765 x 670 mmClamping Slots (number x width x distance between) 3 x 14 x 112 mm 3 x 14 x 112 mmApproximate Weight w/o Head 520 kg 550 kg Additional T-slot possible RFT 20/1-1Combination possibilities AX 4/SV AB 34/SV AB 40/SV AC 32 MT 4 short MT 4 short MT 4 short MT 4 longDrill Head, height adjustable 700 mm 322,5 mm 322,5 mm 322,5 mm 322,5 mmSpindle Taper 1045 mm 998 mm 998 mm 753 mmDistance Spindle to Column* 345 mm 298 mm 298 mm 53 mmDistance Spindle Nose to Table max. 140 mm 160 mm 160 mm 180 mmDistance Spindle Nose to Table min. 280 kg 285 kg 315 kg 345 kgTravel of SpindleWeight 750 / 1500 min-1 750 / 1500 min-1 750 / 1500 min-1 1500 min-1 1,8 / 2,9 1,4 / 2,2 1,8 / 2,9 3,0MotorkW 70-1200 min-1 100-1800 min-1 100-1600 min-1or 55-5000 min-1Spindle Rpm´s 200-3200 min-1Combination possibilities RFT 20/1-2Drill Head, height adjustable 700 mm AX 4/SV AB 34/SV AB 40/SV AC 32*with larger distance spindle to columnSpindle Taper MT 4 short MT 4 short MT 4 short MT 4 longDistance Spindle to Column 477,5 mm 477,5 mm 477,5 mm 477,5 mmDistance Spindle Nose to Table max. 1110 mm 1063 mm 1063 mm 818 mmDistance Spindle Nose to Table min. 470 mm 423 mm 423 mm 178 mmTravel of Spindle 140 mm 160 mm 160 mm 180 mmWeight 280 kg 285 kg 315 kg 345 kgMotorkW 750 / 1500 min-1 750 / 1500 min-1 750 / 1500 min-1 1500 min-1Spindle Rpm´s 1,8 / 2,9 kW 1,4 / 2,2 kW 1,8 / 2,9 kW 3,0 kW 70-1200 min-1 100-1800 min-1 100-1600 min-1or 55-5000 min-1 200-3200 min-1Lacquer: DD-structured grey RAL 7035, anthracite RAL 7016, alu RAL 9006Electrical Accessories and Special Equipment, please vide sheet for relevant drilling machines* Attention: Drilling capacities are different due to larger distance spindle to column
CS 600www.alzmetall.com Bearbeitungszentrum Machining Centre
Highlights 600 mm oder 900 mm Highlights 600 mm or 900 mm 50 m/min. 50 m/min.• Starrständerbauweise 1,9 s • Rigid static box column 1,9 s• Alle dynamisch beanspruchten • Dynamically stressed parts made of Tp 0,010 mm spheroidal graphite cast iron (EN-GJS) Tp 0,010 mm Gestellbauteile aus Sphäroguss (EN-GJS) • Z-axis travel • Z-Achsenverfahrweg • Rapid travels on TCP up to • Eilganggeschwindigkeit am TCP bis • Tool change time • Werkzeugwechselzeit • Positioning accuracy with • Positioniergenauigkeit mit direct length measuring systems LängenmesssystemTyp Type CS 600Arbeitsbereich Working range 600/400/600 [900] mmVerfahrweg X/Y/Z-Achse Travel X/Y/Z-axis 90/ 690 [90/990] mmAbstand Spindel Tisch min/max. Distance spindle-table min./max. Kreuztisch Cross table structure 750 x 450 mmAufspannfläche Tisch (b x t) Clamping surface (w x d) 5 x 14 x 80/ 100 mm5 Stück T-Nuten nach DIN 650 in X-Richtung 5 T-slots (DIN 650) along X- axis 14 H7davon 1 Richtnut in Tischmitte in X-Richtung 1 Centered pilot T-slot 500 kgTischbelastung max. Maximum table load Vorschubantrieb Drive system 50 m/ minAC-Servoantriebe wartungsfrei, digital Digital AC servo motors 5 – 5 – 7 kNEilganggeschwindigkeit X-, Y- und Z-Achse am TCP max. Maximum rapid travel X/Y/Z on TCP Vorschubkraft X-, Y- und Z-Achse (25% ED) max. Maximum feed force X/Y/Z (25 % Power-On-Duration) DIN 69871 – A 40Hauptspindelantrieb Main spindle drive DIN 69872 – 19Hochdynamischer AC-Motor Highly dynamical AC-drive 13 KWWerkzeugaufnahme mit Steilkegelschaft Tool clamping: ISO-Taper 9000 [13000] min-1Anzugbolzen Pull-stud 82 [55] NmAntriebsleistung (25% ED) max. Maximum drive power (25 % Power-On-Duration) Drehzahlbereich stufenlos max. RPM range: variable 24 [40]Drehmoment (25 % ED) max. Maximum torque (25 % Power-On-Duration) 100 [75] mmWerkzeugmagazin Teller [Kette] Rotary tool magazine [chain] 130 [145] mmMagazinplätze Tool positions 350 mmWerkzeug-Ø bei Vollbestückung max. Maximum tool diameter (fully loaded) 4 [6 */10*] kgWerkzeug-Ø bei freien Nachbarplätzen max. Maximum tool diameter (neighbour positions unloaded) 1,9 [4] sWerkzeuglänge bei Ø 25 mm max. Maximum tool length with Ø 25 mm 3,9 [6] sWerkzeuggewicht max. Maximum tool weight indirekt [direkt]Werkzeugwechselzeit ca. Tool change time approx. 0,015 [0,010] mmSpan-zu-Spanzeit ca. Chip-to-chip time approx. Wegmesssystem X-Y-Z Length measuring system X-Y-Z 2785 mmPositioniergenauigkeit Tp nach DIN ISO 230-2 Positioning accuracy Tp acc. to DIN ISO 230-2 2905 x 2660 mmMaschinenaußenmaße Dimensions 3500 kgHöhe ca. Height approx. Heidenhain [Siemens]Breite x Tiefe ca. Width x depth approx. Maschinengewicht ca. Machine weight approx. CNC - Steuerung CNC control [ ] Option [ ] option* Werkzeugwechselzeit und Span-zu-Span-Zeit erhöhen sich um ca. 2 s * Tool change time and chip-to-chip time increased by approx. 2 s
CS 1200 CS 1200 Pwww.alzmetall.com Bearbeitungszentrum Machining Centre
Highlights Highlights• Starrständerbauweise • Rigid static box column • Dynamically stressed parts made of• Alle dynamisch beanspruchten Gestellbauteile aus Sphäroguss (GGG) spheroidal graphite cast iron • Z-axis travel• Z-Achsenverfahrweg 800 mm oder 1000 mm • Rapid travels up to 800 mm or 1000 mm • Tool change time 40 m/min.• Eilganggeschwindigkeit bis 40 m/min. • Positioning accuracy with 1,9 s• Werkzeugwechselzeit 1,9 s direct length measuring systems Tp 0,010 mm• Positioniergenauigkeit mit Tp 0,010 mm LängenmesssystemTyp Type CS 1200 CS 1200 PArbeitsbereich Working rangeVerfahrweg X/Y/Z-Achse Travel X/Y/Z-axis 1200/600/800 [1000] mmAbstand Spindel Tisch min/max. Distance spindle-table min./max. 125/ 925 [1125] mmKreuztisch Cross table structureAufspannfläche Tisch (b x t) Clamping surface (w x d) 1250 x 630 mm6 Stück T-Nuten nach DIN 650 in X-Richtung 6 T-slots (DIN 650) along X - axis 6 x 14 x 100 mm1 Richtnut in Tischmitte in X-Richtung 1 Centered pilot T-slot 14 H7Tischbelastung max. Maximum table load 1000 [4000] kgVorschubantrieb Drive systemAC-Servoantriebe wartungsfrei, digital Digital AC servo motorsEilganggeschwindigkeit X-, Y- und Z-Achse max. Maximum rapid travel X/Y/Z 40-40-30 m / minVorschubkraft X-, Y- und Z-Achse (40 % ED) max. Maximum feed force X/Y/Z (40 % Power-On-Duration) 7– 7– 16 kNHauptspindelantrieb Main spindle driveHochdynamischer AC-Motor Highly dynamical AC-driveWerkzeugaufnahme mit Steilkegelschaft Tool clamping: ISO-Taper DIN 69871 – A 40Anzugbolzen Pull-stud DIN 69872 – 19Antriebsleistung (40 % ED) max. Maximum drive power (40 % Power-On-Duration) 13 kW 38 kWDrehzahlbereich stufenlos max. RPM range: variable 9000 [13000]min-1 8000 [5530] min-1Drehmoment (40 % ED) max. Maximum torque (40 % Power-On-Duration) 82 [55] Nm 180 [280] NmWerkzeugmagazin Teller [Kette] Rotary tool magazine [chain]Magazinplätze Tool positions 24 [40]Werkzeug-Ø bei Vollbestückung max. Maximum tool diameter (fully loaded) 100 [75] mmWerkzeug-Ø bei freien Nachbarplätzen max. Maximum tool diameter (neighbour positions unloaded) 200 [145] mmWerkzeuglänge bei Ø 50 mm max. Maximum tool length with Ø 50 mm 500 mmWerkzeuggewicht max. Maximum tool weight 4 [6 */ 10*] kgWerkzeugwechselzeit ca. Tool change time approx. 1,9 [4] sSpan-zu-Spanzeit ca. Chip-to-chip time approx. 3,9 [6] sWegmesssystem X-Y-Z Length measuring system X-Y-Z indirekt [direkt]Positioniergenauigkeit Tp nach VDI/DGQ 3441 Positioning accuracy Tp acc. to VDI/DGQ 3441 0,015 [0,010] mmMaschinenaußenmaße DimensionsHöhe ca. Height approx. 3160 [3360] mmBreite x Tiefe ca. Width x depth approx. 3000 x 2310 mmMaschinengewicht ca. Machine weight approx. 8000 kg 8100 kgCNC - Steuerung CNC control iTNC530 Heidenhain [840D Siemens][ ] Option [ ] option* Werkzeugwechselzeit und Span-zu-Span-Zeit erhöhen sich um ca. 2 s * Tool change time and chip-to-chip time increased by approx. 2 s
www.alzmetall.com GS 600 Machining Center
AT A GLANCEMachining Center with options: chip conveyor, cooling unit andcoolant filter. These options are either to be installed along theright - or left side of the Machining Center.Highlights 5-Axis Machining Center GS 600/5-T• ALZMETALL-Gantry-Concept (AGK)• Grey Cast Iron and Spheroidal Graphite Cast Iron • Automatic Access-Door feature open/close (option)• Monobloc Travel-System-Carriage with incorporated • Access to all maintenance units at working height Box-in-Box-System User benefits• 4-fold Linear Guidance for Travel-System-Carriage and Streamlined Force-Circuit between workpiece and Cutting-Tool in addition to geometrical and symmetrical Z-Axis with integrated Motor-Spindle configuration of the Carriage-Travel-System.• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota- ➠➠Performing ry-Axis (C-Axis) at GS 600/5-T und GS 600/5-FDT • Thermal consistency at Tool Center Point (TCP)• Hybrid-Machining-Applications such as: Drilling/Milling/ at X-Y- level without additional Axis compensation Turning and Grinding at one Clamping-Set-Up • Significant reduction of Cutting-Tool costs• Up to 750 kg workpiece weight including ➠➠Optimum Clamping-Set-Up-Device at GS 600E/3 (Static Table) • Contour consistency at highest path velocity• Up to 500 kg workpiece weight including • Lifetime of Motor-Spindle ➠➠Guaranteed Clamping-Set-Up-Device at 5-Axis Machines • High-grade Parallel-Path-Precision through twoFocus on operators needs Servo-Drives at each X- and Y-Axis• Access to Machine-Table ergonomically configured at • Considerably reduced Total Cost of Ownership (TCO) working height over lifetime period of Machining Center• Workpiece loading by front, side and from top access. 3 Crane loading possible• Mist extraction directly at Machine-Table• Steeply sloping chip tunnel straight below Machine-Table• Working-Space flushing with coolant (option)
www.alzmetall.com GS 800 Machining Center
AT A GLANCEMachining Center with options: chip conveyor, cooling unit, coolantfilter and mist extraction unit. These options are either to beinstalled along the right - or left side of the Machining Center.Highlights 5-Axis Machining Center GS 800/5-FDT• ALZMETALL genuine Gantry-Concept• Grey Cast Iron and Spheroidal Graphite Cast Iron • Working-Space flushing with coolant (Option)• 2-fold Linear Guidance for Travel-System-Carriage and • Easy Access to maintenance units and switchboard Z-Axis with integrated Motor-Spindle cabinet at working height• 33-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota- User benefits ry-Axis (C-Axis) at GS 800/5-T und GS 800/5-FDT Streamlined Force-Circuit between workpiece and• Hybrid-Machining-Applications such as: Drilling/Milling/ Cutting-Tool ➠➠Performing Turning and Grinding at one Clamping-Set-Up• Up to 1800 kg workpiece weight including • Thermal consistency at Tool Center Point (TCP) at X-Y- level without additional Axis compensation Clamping-Set-Up-Device atGS 800/3• Up to 500 kg [1000 kg] Option, workpiece weight • Significant reduction of Cutting-Tool costs ➠➠Optimum including Clamping-Set-Up-Device at GS 800/5-T and GS 800/5-FDT • Contour consistency at highest path velocity • Lifetime of Motor-SpindleFocus on operators needs ➠➠Guaranteed• Access to Machine-Table ergonomically configured at work- • High-grade Parallel-Path-Precision through two Ser- ing height vo-Drives at each Y-Axis• Workpiece loading by front, side and from top access. • Considerably reduced Total Cost of Ownership (TCO) Crane loading possible over lifetime period of Machining Center• Mist extraction directly at Machine-Table• Steeply sloping chip tunnel straight below Machine-Table 3
www.alzmetall.com GS 1000 Machining Center
AT A GLANCEMachining Center with options: chip conveyor, cooling unit, coolantfilter and mist extraction unit. These options are either to beinstalled along the right - or left side of the Machining Center.Highlights 5-Axes Machining Center GS 1000/5-FDT• ALZMETALL Specific Gantry Concept (ASGK) • Automatic Access-Door feature open/close (option)• Grey Cast Iron and Spheroidal Graphite Cast Iron • Access to all maintenance units at working height Machine Body and Frame components User benefits• Travel-System-Carriage with incorporated Streamlined Force-Circuit between workpiece and Box-in-Box-System - patented - Cutting-Tool in addition to geometrical and symmetrical configuration of the Carriage-Travel-System.• 4-fold Linear Guidance for Travel-System-Carriage and ➠➠Performing Z-Axis with integrated Motor-Spindle • Thermal consistency at Tool Center Point (TCP)• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rota- at X-Y- level without additional Axes compensation ry-Axis (C-Axis) at GS 1000/5-T and GS 1000/5-FDT • Significant reduction of Cutting-Tool costs• Hybrid-Machining-Applications such as: Drilling/Milling/ ➠➠Optimum Turning and Grinding at one Clamping-Set-Up • Contour consistency at highest path velocity• Up to 1800 kg workpiece weight • Lifetime of Motor-Spindle including Clamping-Set-Up-Device at GS 1000/3 ➠➠Guaranteed • Extremely high Parallel-Path-Precision through two• Up to 1000 kg [1500 kg] Option, workpiece weight including Clamping-Set-Up-Device at GS 1000/5-T Servo-Drives at each X-, Y-Axis and GS 1000/5-FDT • Considerably reduced Total Cost of Ownership (TCO)Focus on operators needs over lifetime period of Machining Center• Access to Machine-Table on Operator level 3• Working-Space access from top, loading by crane possible• Mist extraction directly at Machine-Table• Chip tunnel straight below Machine-Table• Working-Space flushing with coolant (option)
www.alzmetall.com GS 1400 Machining Center
AT A GLANCEMachining Center with options: chip conveyor, cooling unit, coolantfilter and mist extraction unit. These options are either to beinstalled along the right - or left side of the Machining Center.Highlights 5-Axes Machining Center GS 1400/5-FDT• Alzmetall Specific Gantry Concept (ASGK)• Grey Cast Iron and Spheroidal Graphite Cast Iron Ma- • Automatic Access-Door feature open/close (option) • Access to all maintenance units at working height chine Body and Frame components• Travel-System-Carriage with incorporated Box-in-Box- User benefits Streamlined Force-Circuit between workpiece and System - patented Cutting-Tool in addition to geometrical and symmetrical• 4-fold Linear Guidance for Travel-System-Carriage and configuration of the Carriage-Travel-System. ➠➠Performing Z-Axis with integrated Motor-Spindle• 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Ro- • Thermal consistency at Tool Center Point (TCP) at X-Y- level without additional Axes compensation tary-Axis (C-Axis)• Hybrid-Machining-Applications such as: Drilling/Milling/ • Significant reduction of Cutting-Tool costs ➠➠Optimum Turning and Grinding at one Clamping-Set-Up• Up to 3000 kg workpiece weight including • Contour consistency at highest path velocity • Lifetime of Motor-Spindle Clamping-Set-Up-Device ➠➠Guaranteed • Extremely high Parallel-Path-Precision through twoFocus on operators needs• Access to Machine-Table on Operator level Servo-Drives at each X-, Y-, and Z-Axis• Working-Space access from top, loading by • Considerably reduced Total Cost of Ownership (TCO) crane possible over lifetime period of Machining Center• Mist extraction directly at Machine-Table• Chip tunnel straight below Machine-Table 3• Working-Space flushing with coolant (option)
Bandsäge- Maschinen Bandsaw machines Scies à rubanJaespa 2011 Modellreihen MSU, AS und ASH Model series MSU, AS and ASH Séries modèles MSU, AS et ASH
Modelle / Models / ModèlesMSU 4AS 6AS 8JAESPA Metallbandsägemaschinen Foto / photograph / photozum universellen Einsatz im Modell AS 8 mit SonderzubehörWerkzeug- und Vorrichtungsbau Model AS 8 with optional equipmentund in der Produktion. Modèle AS 8 avec accessoires spéciauxZum wirtschaftlichen Trennenfast aller Materialien wie Stahl,Guss, Leicht- und Buntmetallen,Kunststoffen, Graphit und selbstschwer zerspanbarer Werkstoffesowie Schmelzschnitt von dünnenBlechen aus Stahl oder rostfreiemMaterial.Leichte und sichere Bedienung– hohe Schnittgenauigkeit –reichhaltiges Standardzubehör.JAESPA Metal Bandsawing Machines for universal applications in the engineering industry,construction of jigs and fixtures and for general production purposes. For the economiccutting of almost all kinds of materials such as steel, cast iron, light and non-ferrous metals,plastics, graphite and even difficult to cut materials as well as friction cutting of thin sheetmetals of steel or stainless steel.Easy and safe operation – high accuracy – wide range of standard accessories. Scie à ruban JAESPA pour une utilisation universelle dans les métiers de construction de gabarits et montures mais aussi pour les besoins de production. Un tronçonnage économique de presque toutes les matières usinables comme l’acier, la fonte, les métaux légers et non-ferreux, les matières plastiques, le graphite et même les matériaux difficile à couper. Machine appropriées pour les coupes thermiques de tôles fines en acier ou inox . Opération facile et fiable – haute précision – nombreux équipements en standard.Bandsäge-Maschinen • Modellreihe MSU, AS und ASH
Modell / Model / Modèle AS 10 Foto / photograph / photo Modell MSU 5 mit Sonderzubehör Model MSU 5 with optional equipment Modèle MSU 5 avec accessoires spéciaux Schnittbreite 1.050 mm mit 3 Bandsägerollen jeweils 420 mm Durchmesser. Ausgestattet mit einem Schiebetisch, der über Spindel und Handrad bewegt wird.Throat capacity 1.050 mm with 3 bandsaw wheelsof each 420 mm diameter. Equipped with a slidingtable manually moved via spindle and handwheel.3 volants de 420 mm diamètre largeur de coupe1.050 mm. Equipé d’une table coulissanteà déplacement manuel par volant et broche fileté.Jaespa 2011 Foto / photograph / photo Modell AS 10 mit Schiebetisch Model AS 10 with sliding table Modèle AS 10 avec table coulissante Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH
Modell / Model / Modèle AS 15Um eine größere Schnittbreite zuerzielen, wird bei den Typen AS 10, ASH10 und ASH 15 das Sägeband über 3Rollen geführt. Auf Wunsch kann eingrößerer Bandsägetisch anstelle desserienmäßigen Tisches vorgesehenwerden sowohl mit manuellem alsauch hydraulischem bzw. elektrischemVorschub.For getting an increased cutting width, Foto / photograph / photothe sawband is running over three Modell ASH 15 mit Schiebetischbandsaw wheels with models AS 10, ASH Model ASH 15 with sliding table10 and ASH 15. On request, the series Modèle ASH 15 avec table coulissantetable can be replaced as optional by alarger bandsaw table either with manualor hydraulic resp. electric feed.Pour atteindre une largeur de coupeagrandie, le ruban cours sur 3 volants au modèles AS 10, ASH 10 et 15 .Sur demande la table peut-être remplacée en option par une table plus grande àdéplacement manuel ou hydraulique resp. électriquement. Foto / photograph / photo Modell / Model / Modèle ASH 9 Modell ASH 9 Abbildung ähnlich Model ASH 9 Illustration similar Robuste, laufruhige Produktionsbandsäge mit Modèle ASH 9 image pareil Bandsägerollen 900 mm Durchmesser, die für Bandgeschwindigkeiten bis 3.000 m/min. undBandsäge-Maschinen • Modellreihe MSU, AS und ASH Sägebandbreiten bis 34 mm geeignet sind. Schon in der Serienausstattung mit hydraulischem Vorschubtisch, Hub 410 mm und hydraulisch verstellbarer Führungsstange. Sturdy and smooth production bandsaw with wheels 900 mm diameter allowing speeds up to 3.000 m/min. and suitable for sawband widths up to 34 mm. Even in standard equipped with hydraulically powered table, stroke 410 mm and hydraulic adjustment of upper guide. Machine de production rigide, robuste et silencieuse équipée de volants de 900 mm de diamètre pour un ruban de 34 mm permettant d’atteindre des vitesses de coupes allant jusqu’à 3.000 m/min. Equipée en standard d’une table à avance hydraulique d’une course de 410 mm et déplacement hydraulique du guide ruban supérieur.
Abschneid- und Gehrungslineal mit Gradeinteilung, links und rechts vom Sägeband verwendbar. Cut-off and mitring fence with graduation, applicable left and right of sawband. Gabarit gradué pour les coupe d’onglet, utilisable à gauche comme à droite du ruban.Sägeband-Führungssysteme / Sawband guiding systems / Systèmes de guidage rubanV-Führung / V-type guide / guidage à mâchoires Schlitzführung / Block-type guide / guidage en fente V-Führung universell Schlitzführung mit einsetzbar für ein Hartmetall-Rückenstütze großes Spektrum von besonders geeignet für Bandgeschwindig-keiten und Kontursägearbeiten bei Materialarten niedrigen Geschwindigkeiten. V-type guides for universal Block-type guide with carbide application and a wide range tipped thrust insert especially of band speeds and kinds of suitable for contour cutting material. at low speeds. Guide à mâchoires pour une Guidage en fente avec utilisation universelle: large support dorsale en carburevariation dans les vitesses du ruban et large diversités dans les spéciale pour le sciage de contour en vitesses basses.matériaux à tronçonner. Trennanschlag fürRollenführung / Roller guide / Guidage à rouleaux Geradschnitte, seitlich verstellbar, in T-Nute Rollenführung für geführt. Dauergeschwindigkeit über 150 m/min. Rip fence for straight cuts, laterally Roller guides for continuous adjustable, T-slot speeds of more than 150 guided. m/min. Guide de séparation pour coupes droites, déplacement latéral, guidé en rainure en T. Guidage à rouleaux pour vitesses en continues au- dessus de 150 m/mn. Sprüheinrichtung Materialhalter für Micro mist spraying device kleine Werkstücke und Micropulvérisation du lubrifiant zum Kontursägen. Material holder forJaespa 2011 small workpieces and contour cutting. Support matériel pour petit pièces à couper et sciage de contour. Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH
JAESPA Metallbandsägemaschinen der Modellreihen MSU,AS und ASH in 8 Größen lieferbarDas Maschinengehäuse wird in vollkommen geschlossener, kräftig verrippterSchweißkonstruktion gefertigt, Grundlage für eine formschöne Maschine und Garantiefür vibrationsarmen Lauf und hohe Leistung. Der serienmäßig stufenlos regelbareSägenantrieb gewährleistet eine universelle Verwendung in allen Industriezweigen undEinsatzgebieten.• Bandgeschwindigkeit stufenlos, kontrolliert über eingebauten Tachometer oder Potentiometer mit Skala im Bedienpult.• Bandsägerollen als Scheibenräder ausgeführt, angeflanscht und leicht auswechselbar• Laufflächen mit Kunststoffbelag (90 Shore Härte)• Bandspannung manuell einstellbar, Kontrolle über Bandspannungsanzeiger. Ein Tellerfederpaket sorgt für eine konstante Bandspannung• Sägebandführung ober- und unterhalb des Tisches angebracht. Die obere Führung kann per Handrad bis zur vollen Ausnutzung der maximalen Schnitthöhe verstellt werden. Bei der ASH-Reihe erfolgt die Höhenverstellung hydraulisch (ausgenommen Modell ASH 10)• Verfahrbare Tische mit manuellem, elektrischem oder hydraulischem Vorschub stehen zur Verfügung. AS-Modelle sind bereits serienmäßig mit manuellen Schiebetischen ausgerüstet, ASH-Modelle mit hydraulischem Vorschub.• Vorschubgeschwindigkeit der hydraulischen Tische stufenlos einstellbar von 0 – 1.5 m/min., Rücklauf 2.5 m/min.• Bedienelemente sind ergonomisch an der Maschine angebracht• Die Maschinen entsprechen den VDE-Vorschriften und den CE-Normen• Modelle der AS-Reihe können alternativ mit laufruhigem Schneckengetriebe und breiteren Sägebändern ausgerüstet werden.VERTIKAL-BANDSÄGEMASCHINEN (GETRIEBEMASCHINEN)VERTICAL BANDSAWING MACHINES / SCIES A RUBAN VERTICALESRollendurchmesser Wheel diameter Diamètre volant mmSchnitthöhe unter Führung* Cutting height under guide* Hauteur de coupe sous guide* mmSchnittbreite (Ausladung) Throat depth Col de cygne mmSchnittgeschwindigkeit Sawband speed Vitesse du ruban m/minSägemotor Saw motor Moteur de scie kW Dimensions de la table sans tableTischgröße ohne Hintertisch** Table size w/o rear table arrière mmTischbewegung/Hub Table movement/strokeTischbelastung Déplacement de table/course mm Table load Charge admise de la table kgHintertisch Rear table Table arrière mmschwenkbar tiltable inclinableMaterialauflagehöhe Material support height Hauteur de travail mmBandlänge min/max Sawband dimensions min/max Longueur ruban mini/maxi mmBandbreite max. Sawband width max. Largeur ruban maxi mmMaße und Gewichte Dimensions and weights Dimensions et poids mmLänge Length Longueur mmBreite Width Largeur kgHöhe Height HauteurNettogewicht Net weight Poids net* Änderungen möglich / * Modifications possible / * Modifications possible** Größere Tisch möglich / ** Increased table sizes possible / ** Autres tailles de table possibleBandsäge-Maschinen • Modellreihe MSU, AS und ASH
JAESPA Metal bandsawing machines of series MSU, AS and ASH are available in 8 different sizesThe machine housing manufactured in completely enclosed and sturdily ribbed welded design is the basis for ashapely machine, guaranteeing a smooth running and high efficiency. The infinitely variable sawband drive offersan universal application in all industries and for almost every cutting job.• Infinitely variable sawband speed range controlled by incorporated speedometer or via potentiometer with scale in operating panel.• Bandsaw wheels executed as disc-shape flanged wheels easy to exchange.• Running surface covered by plastic lining (90 Shore hardness)• Manually adjustable sawband tension with band tension indicator. Cup springs provide a constant sawband tension• The sawband is guided above and underneath the table. The upper guide is adjustable in height via handwheel for taking advantage of the maximum cutting height. A hydraulic height regulation is standard feature for ASH models (except model ASH 10)• Sliding tables with manual, electrical or hydraulical feed are available. Models of the AS-series are equipped in standard with manual sliding table, ASH models with hydraulically powered feed.• The feed speed of hydraulic tables is infinitely adjustable in the range of 0 – 1.5 m/min., reverse 2.5 m/min.• Operating elements are ergonomically placed at the machine body• Our machines are in conformity with prevailing VDE and CE-regulations• Models of the AS-series can be equipped with a smooth worm gear and wider sawbands for difficult to machine materials at low speeds.Les scies à ruban verticale JAESPA de la série MSU, AS et ASH sont disponibles en 8 versions pour letronçonnage des métauxMachine entièrement cartérisée, de conception mécano-soudée largement nervurée, qui permet d’absorber lesvibrations et garantit un fonctionnement silencieux avce de grands rendements de débit. La possibilité de régleren continu les paramètres de coupes permet une utilisation universelle dans toutes les applications et activitésindustrielles.• Vitesse de coupe réglable en continu, contrôlée par un tachymètre ou potentiomètre avec graduation incorporée au pupitre.• Volants de scie exécutés comme roues pleines bridés et facilement à changer.• Surfaces de volants par bande en matière plastique (dureté 90 Shore).• Tension du ruban réglable manuellement, contrôlée par indicateur de tension ruban. Un paquet de ressorts à disques veille à une tension dur ruban constante.• Les guides-lame sont placés au-dessus et au-dessous de la table. L’ajustement du guide supérieur à la hauteur de coupe est réalisé par manivelle. Pour la série ASH ce déplacement se fait hydrauliquement (sauf modèle ASH 10).• Tables coulissantes à déplacement manuel, possibilité en option d’une avance électrique ou hydraulique. La série AS est équipée en standard d’une table coulissante à déplacement manuel, et hydrauliquement pour les modèles ASH.• Vitesse d’avance des tables hydrauliques réglables en continue de 0 – 1,5 m/mn., retour 2,5 m/mn.• Tous les eléments de contrôle sont situés de façon ergonomique sur la machine.• Les machines sont conformes aux préscriptions VDE et les normes CE.• Les modèles de la série AS peuvent être équipés engrenage à vis sans fin pour le tronçonnage à base vitesse des matières difficiles avec un ruban plus large. MSU 4 MSU 5 AS6 AS8 ASH9 AS10 ASH10 ASH15 420 500 630 800 900 3x420 3x500 3x630 450 450 450 450 520 400 400 680 405 485 610 780 880 1010 1010 1050 16-2200 18-2000 15-1600 13-2900 16-3200 15-1600 13-2500 16-3200 2.2 2.2 2.2 5.5 7.5 2.2 4.0/6.0 7.5 615х615 615х615 660x660 750x800 750x950 660x660 750x800 950x1200 Man./260 Man./330 Hydr./410 Man ./260 Hydr./330 650 - - 350 400 700 350 400 700 300 300 265x400 345x500 470x500 500x500 500x500 850x550 15° / 45° 15° / 30° 15° / 45° - - - - - 15° / 45° 15° / 45° 950 950 950 4435/4650 5500/5700 950 4740/4840 950 950 950 950 5960/6160 5170/5300 7050/71503450/3640 3900/4090 20 34 20 34 20 34 20 201250 1250 1500 1800 2075 1900 2100 30001000 1000 1250 1530 1950 1250 1350 15802100 2290 2360 2650 2860 2150 2270 2700470 490 900 1240 1900 1040 1200 2500Jaespa 2011 Bandsaw machines / Models MSU, AS und ASH • Scies à ruban / Séries modèles MSU, AS et ASH
Classic 423 DGH • 520 DGH Classic 900 DGH Classic 423 DGA • 520 DGARobuste Vertikal-Gehrungsbandsäge Sturdy Vertical Mitre Cutting Bandsaw Machine verticale robuste modèles Sondermodell Special execution Exécution spéciale Vertikaler Gehrungsbandsägeautomat, Vertical Mitre Cutting Bandsaw, fully Scie à ruban vertical pour coupesModell Classic 423 DGH/520 DGH Models Classic 423 DGH/520 DGH Classic 423 DGH/520 DGH en exécution • Besonders schwere Ausführung • Especially heavy-duty design • Exécution très rigide technische Ausführung wie Modell automatic, technical execution as model d`onglet, entièrement automatique,in halbautomatischer Ausführung in semi-automatic execution for 90° semi-automatique pour coupes à 90° et • Schnittbereich 850 x 950 mm • capacity 850 x 950 mm for e.g. • capacité 850 x 950 mm pour p.ex. bagues 423 DGH jedoch zusätzlich mit Rahmen- 423 DGH, however additionally with square exécution technique comme modèlefür 90°- und Gehrungsschnitte and mitre cuts to both sides 45° and 30°. d‘onglet aux deux côtés à 45° et à 30°. spannstock auf der Materialzufuhrseite. frame feeding vice on material infeed side. 423 DGH, mais en plus équipé d’un cadrebeidseitig 45° und 30°. Sawframe tilted by 1° (423 DGH) L’archet incliné par 1° (423 DGH) z.B. für Ringe bis 6000 mm Durchmesser rings up to 6.000 mm diameter jusqu’à 6.000 mm diamètre Unbegrenzte Längenvorwahl. Unlimited preselection of lengths. de serrage à guidage pendulaire à la côtéSägebügel um 1° (423 DGH) to the front allowing a more favourable en avant pour longueurs de contact du ruban • Option: Tischverbreiterung • Optional: Table extension resp. turntable • Accessoire spéciale: Agrandissement 90 Vorwahlmöglichkeiten von Länge, 90 possibilities of preselecting length, d´alimentation du matériel. Présélection denach vorn geneigt für günstigere contact length of sawband. Stückzahl, Winkel, Material- piece no., angle, material dimension, longueurs non-limitées. 90 possibilitiés deEingriffslänge des Sägebandes. For cutting of tubes and plus favorables. bzw. Drehtisch de la table resp. table tournante abmessung, Bandgeschwindigkeit. sawband speed. Length measuring présélection de longueur, no. de pièces,Zum Sägen von Rohren und Profilen profiles of steel, cast-iron as Pour le sciage de tubes et profilés Längenmessung über Servomotor, by servo motor, control brand Siemens angle, dimension matériau, vitesse duaus Stahl, Guß sowie Leicht- und well as light and non-ferrous en acier et fonte ainsi que métaux Steuerung Fabrikat Siemens mit with big-sized colour touch screen. ruban. Mésurage de la longueur parBuntmetallen und ähnlichen Materialien. metals and similar materials. légèrs et non-ferreux et matériaux großem Farb-Touchscreen. 3-fach 3-fold material clamping by similaires. Materialspannung mit Langhubzylinder. longstroke cylinder. servomoteur, commande pro- gramme marque Siemens, avec large écran tactile moniteur couleur. Serrage matériau triple par vérins à longue course.Classic 423 DGH Classic 600 DGH - Spez.• für die Zerspanung von Ringen • für die Zerspanung• for the cutting of rings• pour le sciage de bagues von Turbinenringen • for the cutting of stator rings • pour le trongonnage de bagues de turbine Classic 423 DGH • Programmsteuerung Classic 423 DGA • CNC control • mit 16 m Materialnachschub • Commande programme CN • with 16 m material feed • avec avance matériau de 16 mClassic 520 DGH Classic 900 DGH Classic 520 DGA
Classic 300 DG Classic 302 DGH Shifter Classic 300 DG • 423 DGH / DGA • 520 DGH / DGA • 900 DGH Kompetenz beim Sägen• Gehrungsschnitte beidseitig ± 30° Mit der Vertikal-Gehrungsbandsägemaschine Vorteile Advantages Avantages Classic• Winkeleinstellung und Materialspannung Modell 302 DGH Shifter können zwei Winkelebenen 300 in einem Schnitt durchgeführt werden (Shifterschnitt). Diese Classic-Reihe mit senkrechtem This Classic-series with vertical sawframe La série Classic avec archet vertical pivotant 423 erfolgen manuell Sägebügel, der +/- 45° und 30° swivelling to 45° to both sides and 30°, aux deux côtés à 45° et 30° offre beaucoup 520 A vertical mitre cutting bandsaw for cutting geschwenkt wird, bietet dem Benutzer offers many advantages to the operator: d’avantages à l’opérateur: 900• Mitre cuts to both sides ± 30° two different angle levels in one cut. viele Vorteile: 302 Shifter• Angle adjustment and material Scie á ruban vertical pour coupes d´onglet • geringer Platzbedarf: • small space requirement: • peu d´ encombrement: pour une machine Scie à ruban vertical pour clamping manually pour le sciage de deux différents Für eine Maschine mit 420 mm Kapazität of only approx 2200 x 1300 mm for de capacité 420 mm seulement coupes d’onglet à droite niveaux d´angle par une coupe. nur ca. 2200 x 1300 mm a machine with 420 mm capacity env. 2200 x 1300 mm et gauche• Coupes d‘onglet à deux côtés ± 30°• L‘ajustement d‘angle de coupe et • einfache Beladung mit Kran • easy loading by crane onto infeed • chargement simple par grue au-dessus de auf Zu- und Abfuhrrollenbahn and outfeed roller conveyor tables à rouleaux d’alimentation serrage matériau manuellement et déchargement • günstige Anschnittbedingungen • tilted sawframe for more favourable Classic 300 DG durch geneigten Sägebügel (1°) start of cutting (1°) • archet incliné pour commencer la coupe plus avantageusement (1°) Classic 302 DGH Shifter • großer Tisch (1000 x 1000 mm), • big-sized table (1000 x 1000 mm) which der auch zum Spannen von Sonder- can also be used for the clamping of • large table (1000 x 1000 mm) que peut aussi Classic Classic Classic Classic Classic Classic Classic abmessungen z.B. für große Ringe special measurements such as être utilisée pour le serrage de dimensions 300 DG 423 DGH 520 DGH 423 DGA 520 DGA 900 DGH 302 DGH Shifter genutzt werden kann e.g. big-sized rings spéciales comme p.ex. bagues 30° 90° 30° 45° 90° 30° 45° 90° 45° 30° 90° 30° 45° 90° 30° 30° 90° 30° • günstigere Eingriffslänge des Säge- • more favourable contact length • puissance de coupe augmentée man. hydr. hydr. bandes beim Trennen von Flach- of sawband and thus increased cutting est atteinte à cause d´une longueur de contact materialien und dadurch höhere Schnitt- performance on cutting flat material du ruban plus favorable pour matériaux plats hydr. leistung (z.B. Flachmaterial 400 x 100 mm: (e.g. flat material 400 x 100 mm: (p.ex. matériau plat 400 x 100 mm: das Sägeband muss nur 100 mm the sawband has to cut only 100 mm seulement l’épaisseur de matériau de 100 mm hydr. Materialstärke trennen) material thickness) doit être coupée) • Anbringen einer Schweißphase an • Providing of a welding bevel at flat • Garnir une phase de soudure au matériau Flachmaterial ist sehr leicht möglich material is easily possible plat est très facile • lückenlose Anbindung von Zu- und • seamless connection of infeed • accolage sans faille de tables à rouleaux Abfuhrrollbahnen and outfeed roller conveyors d’alimentation et déchargement • Hydr-autom. Verstellung • hydr.-autom. adjustment • adjustement hydr.-autom. du tige guide der oberen Bandführung of upper guide post • variateur électronique • Connexion au réseau Ethernet • Frequenzgeregelter Antrieb • Inverter drive • Ethernet-Anschluss • Ethernet connection pour téléservice (423 + 520 DGA) für Fern-Programmierung (423 + 520 DGA) for teleservice (423 + 520 DGA)Gehrungs-Technische Daten • Technical Data • Caractéristiques Techniques 45° 90° 30°winkel 45° 90° 45° Prosp. Classic 07/13 / 0003 • blende64-Funck.de • Printed in GermanyMaterial- 1* hydr. hydr. hydr. man.spannung 2* 3* hydr. hydr. hydr. hydr. hydr. hydr.Sägebügel-vorschub hydr. hydr. hydr. hydr. hydr. hydr. ja/yes/oui ja/yes/oui Automat Automat ja/yes/oui ja/yes/ouiBügel zurück 520 850 shifterSemiautomaten 520 850 90° / 90° Die vertikalen Classic-Versionen The vertical Classic versions Les modèles verticals Classic sont disponibles Classic 423 DGA-3m 520 x 600 850 x 950 sind mit 300, 420, 520 und 900 mm are available with capacities of 300, 420, pour capacités de 300, 420, 520 et 900 mm. 90° 300 420 520 420 300 Kapazität erhältlich. Ein automatischer 520 and 900 mm. Un avance automatique de matériau 300 420 520 420 400 650 300 Materialnachschub ist bei Modellen An automatic material feed est accessoire standard pour mm 300 x 420 420 x 530 520 x 600 420 x 530 400 650 300 x 420 is standard for models 423 and 520 DGA. modèles 423 et 520 DGA. mm 520 x 400 850 x 650 45° / 45° 423 und 520 DGA Standardzubehör. mm 260 / 120 45° 260 / 100 300x260 / 140x60mm 260 330 400 330 Standardzubehör Standard accessories Accessoires standardmm 260 330 400 330mm 300 x 260 420 x 330 520 x 400 420 x 330 Maschinenausführung nach CE Machine execution according to CE Exécution de la machine selon EC Lackierung blau nach RAL 5015 Colour: blue acc. to RAL 5015 Coleur: bleu selon RAL 501530° Betriebsspannung 400 Volt. Operating voltage 400 volts Tension d’emploi 400 volts Zubehör Accessoires Accessoiresmm 160 220 300 220 300 - 160 1 Bi-Metall-Sägeband 1 Bimetal sawblade 1 ruban bimétal - 1 Satz Werkzeug 1 Set of servicing tools 1 jeu d’outils de servicemm 160 220 300 220 300 - 160 1 Bedienungsanleitung 1 Operating instruction 1 notice d’emploimm 300 x 160 420 x 220 520 x 300 420 x 220 520 x 300 18 - 110 300 x 160 11m / min 35 + 70 15 - 100 18 - 110 15 - 100 18 - 110 2,2 35 + 70 JAESPA Partner kw 1,1 / 1,5 3,0 4,0 3,0 4,0 1,1 / 1,5 0,25 0,75 0,25 0,75 8400 x 54 kw / Hydr. 0,25 63 0,25 4570 x 34 5000 x 34 4570 x 34 5000 x 34 200 mm / Band 3660 x 27 12 40 20 40 3660 x 27 Jaespa Maschinenfabrik Vertikale Bandsäge Vertical Bandsaw 5 70 90 70 90 9000 5 Karl Jäger GmbH für beidseitige mitres left and rightLtr. /Oel/Oil/Huile 50 337x328x430 50 GehrungsschnitteLtr. /Kühlmittel 4* 1290 2000 2300 3000 34286 Spangenberg/Germany 550 130x220x254 165x260x255 350x230x254 350x230x255 1500 Tel. +49 (0) 5663 505 - 0 kg 85x160x220 210x230x230 Fax +49 (0) 5663 505 - 40 B x T x H cm e-mail:[email protected](1* Material clamping • Serrage de matériau) (2* Sawbow feed • Avance de l’archet) (3* Sawframe return • Retour de l’archet) (4* Coolant • agent réfrigérant) internet: www.jaespa.de Konstruktions-, Maß- und Gewichtsänderungen behalten wir uns vor. Modifications of construction, weights and dimensions reserved. Sous réserve de modifications de construction, poids et dimensions. Abbildungen in den Einzelheiten unverbindlich. Alle Daten sind ca.-Werte. Illustrations not binding in detail. All data are approximate. Illustrations pas obligatoires en détail. Toutes les valeurs sont approximatives.
Technical Data Horizontal Bandsawing Machines Scissor type sawbow Concept Concept Concept Concept Concept Concept Concept Concept 240 GT 240 GTH 241 GA 260 GT 260 GTH 320 GH 321 GA-NC 330 GTH 2-column executionKompetenz beim Sägen Angle 30° 90° 45° 30° 90° 45° 30° 90° 30° 90° 45° 30° 90° 45° 30° 90° 30° 90° 30° 90° 45° Compact 2 Material clamping man. hydr. hydr. hydr. hydr. Compact 3 Saw feed man. hydr. hydr. hydr. hydr. hydr. hydr. hydr. Compact 4 Sawbow lift man. hydr. hydr. hydr. 90° hydr. hydr. hydr. hydr./fully auto Heavy-duty, fully automatic bandsaw, compact mm construction, with parallel downfeed guided mm man. hydr. hydr./fully auto by profile guide rails, mm inverter controlled sawband drive, 45° 250 250 250 260 260 320 320 330 Kompetenz beim Sägen material feed via ball screw, mm 220 220 220 260 260 320 320 320 complete equipment like NC control, chip mm 275x180 275x180 275x180 380x260 380x260 460x300 450x300 600x320 A complete line of highly productive conveyor, hydr. sawband tension etc. mm 30° 200 200 200 240 240 300 300 330 Bandsawing Machines mm 180 180 180 240 240 300 300 320 mm 190x130 190x130 190x130 260x220 260x220 300x300 300x300 350x250 Concept mm Classic m/min. 130 130 130 190 190 200 200 280 Compact kW 125 125 125 180 180 200 200 280 Comfort kW Hydr. 130x80 130x80 130x80 200x100 200x100 200x300 200x300 300x180 mm Sawband 35 + 70 35 + 70 35 + 70 37 + 74 37 + 74 15-100 15-110 15-100 ltr. oil 1,1/1,5 1,1/1,5 1,1/1,5 1,1/1,5 1,1/1,5 3,0 w. FC 3,0 w. FC 4,0 w. FC ltr. Coolant 0,37 0,37 0,37 0,37 0,75 0,37 kgs - 2940x27 2940x27 - 3340x27 4120x27 4120x34 4440x34 WxDxH cm 2940x27 15 3340x27 12Concept Compact 6 20 6 6 60 6 - 15 1200 - 15 40 1900 50 Übersichtsprospekt Engl. 08/13 0003 www.blende64-funck.de15500240x158x16015525950260x240x1601100 450 160x80x160 475 170x80x170 223x120x139 230x120x155 160x80x160 170x80x170 Vertical Mitre Saws Classic Classic Classic Classic Classic Classic C68Co30no00ccne/eHc1pe0CAtp0Pot0n- Concept 300 DG 520 DGH 423 DGA 520DGA 800/1000 Angle 302 DGH 423 DGH Material clamping HAP Saw feed 30° 90° 30° 30° 90 45° 30° 90° 30° 45° 90° 30° 30° 90° 30° 45° 90° 30° 909°0°90° Sawframe return/lift 90° Semi automatic man. man. hydr. hydr. hydr. hydr. hydr. hydr. 90° hydr. mm hydr. hydr. hydr. hydr. hydr. hydr. hydr. hydr. yes mm hydr. hydr. hydr. hydr. hydr. hydr. hydr. Concept 500/800 PG/A mm - Shifter yes yes fully autom. fully autom. yes (Concept 340/630 PG/A) 45° Concept 500/800 SG-Line mm 300 300 420 520 420 520 630 800 300 300 420 520 420 520 630 800 2-column semi-automatic bandsaw, mm 300x420 300x420 420x530 520x600 420x530 520x600 630x630 1000x800 fully hydraulic working method. OptionNew Mitre cutting to both sides 45° and 30° (60°), mm 260 260 330 400 330 400 500 sawframe tilted by 3° / 20° with SG-Line, 30° 260 260 330 400 330 400 500 also available in fully automatic execution mm 300x260 300x260 420x330 520x400 420x330 520x400 500x800 mm 160 160 220 300 220 300 15-100 15-100 160 160 220 300 220 300 5,5 w. FC 11 w. FC mm 300x160 300x160 420x220 520x300 420x220 520x300 m/min. 35 + 70 35 + 70 15-100 18-110 15-100 18-110 1,5 1,5 kW 1,1/1,5 1,1/1,5 3,0 w. FC 4,0 w. FC 3,0 w. FC 4,0 w. FC 6830x41 8500x54 kW Hydr. 0,18 0,25 0,75 0,75 0,75 0,75 mm sawband 3660x27 3660x27 4570x34 5000x34 4570x34 5000x34 40 60 ltr. oil 12 40 20 40 60 60 ltr. Coolant 5 5 70 90 70 90 3000 3800 kgs 50 50 1290 2000 2300 3000 320x135x236 400x130x250 WxDxH cm 550 1500 130x220x254 165x260x255 350x230x254 350x230x255 85x160x220 210x230x230 Horizontal Comfort Comfort Compact 2 Compact 3 Compact 4 Concept Concept Concept Bandsaws 260 A 420 A 420HAP 340/630PG 500/800PG Angle 90° 90° 90° 90° 90° 90° 303°0°90°454° 5° 303°0°9900°°454° 5° Material clamping hydr. hydr. hydr. hydr. hydr. hydr. Saw feed hydr. hydr. hydr. hydr. hydr. hydr. hydr. hydr. Sawframe lift hydr. hydr. hydr. hydr. hydr. hydr. hydr. hydr. Material feed hydr./fully auto hydr./fully auto electr./fully auto electr./fully auto electr./fully auto no/semi-autom. hydr. hydr. no/semi-autom.* no/semi-autom.* 90° mm 260 420 260 320 420 420 360 500 mm 260 420 260 320 420 410 340 500 mm 320x200 440x420 300x260 320x320 420x420 420x410 630x340 800x500 45° mm --- - -- 340 500 mm --- - -- 340 500 mm --- - -- 430x340 530x500 30° Concept 800/1000 HAP mm - - - - - - 280 350 Concept 630 HAP mm - - - - - - 280 350 Concept 630/800 HAP mm - - - - - - 280x340 350x500 Concept 420 HAP m/min. 15-100 15-100 17-106 17-110 17-110 15-100 15-100 15-100 kW 3 w. FC 5,5 w. FC 4,0 w. FC 4,0 w. FC 5,5 w. FC 4,0 w. FC 4,0 w. FC 7,5 w. FC Heavy-duty 2-column bandsaw, kW Hydr. 0,75 0,75 0,75 1,1 1,5 0,75 0,75 0,75 semi-automatic, mm sawband 3660x27 4780x41 4240x34 4660x34 5600x41 5300x34 5150x34 7050x54 hydraulic working method. ltr. oil 15 40 40 40 50 20 15 15 On request with turntable ltr. Coolant 30 50 65 65 65 60 60 60 for mitre cuts to both sides 45°and 45° kgs 1100 2700 2300 2600 3600 1650 2000 2900 (only Concept 800/1000 HAP) WxDXH cm 160x190x160 280x240x170 258x200x200 278x210x200 322x210x225 267x110x180 260x145x210 350x140x230 * Option: in fully automatic version, mitre cuts to one side, model designation PGA. Modifications of construction, weights and dimensions reserved. Illustrations not binding in detail. All data are approximate.JAESPA Maschinenfabrik Karl Jäger GmbH • Jahnstraße 21 • D-34286 Spangenberg • Phone +49 (0) 5663 / 505 - 0 • Fax +49 (0) 5663 / 505 - 40 • [email protected] • www.jaespa.de
Horizontal Bandsawing Machines Vertical Mitre Cutting Bandsaws Automatic Bandsawing Machines Kompetenz beim Sägen Kompetenz beim Sägen Kompetenz beim Sägen Classic 300 DG Concept 241 GA semi-automatic vertical bandsaw for Automatic Mitre Cutting Bandsaw mitre cuts to both sides, fully hydraulic cutting cycle, hydraulic sawfeed , angle cutting up to 30° to one side manual material clamping, on request with NC control angles up to ± 30° (60°) W 260 M/HA Classic 423 DGH Concept Concept 321 GA-NC (W 331 M/HA) semi-automatic Automatic Mitre Cutting Bandsaw Vertical Mitre Bandsaw, with NC control, fully hydraulic cutting cycle, hydraulic material clamping angle cutting up to 30° to one side and sawfeed, Sturdy bandsawing machine mitre cuts up to ± 30° (60°) Capacity 260 mm (330 mm) Classic 302 DGH 410 x 200 mm Concept 240 GT/H semi-automatic Vertical Shifter Concept 260 GT/H Bandsaw for mitre cuts to 4 sides, (590 x 250 mm) hydraulic sawfeed, for mitre cuts to both sides, manual material clamping, with turntable, angles up to ±45°, -30° (60°), Comfort Classic Classic 423 DGA hydraulic sawfeed, turntable additionally ±45° (Classic 520 DGA) angle cutting to ± 45°and -30° (60°) Execution H: Automatic Vertical Mitre Saw Material clamping hydraulically, fully hydraulic cutting cycle, semi-automatic cutting cycle angles ± 30° (60°) with NC-control and preselection of cutting angle, Concept 330 GTH automatic angle cuts semi-automatic bandsaw for Classic 520 DGH mitre cuts to both sides with turntable, semi-automatic Vertical Bandsaw hydraulic sawfeed and material for mitre cuts to both sides, clamping, hydraulic sawfeed angle cutting to ± 45°, -30°(60°) and material clamping, sawband drive inverter controlled for angles ± 45°, -30° (60°)Concept Concept 320 GH Classic semi-automatic bandsaw for Comfort 260 A Comfort 420 A-NC mitre cuts to one side hydraulic sawfeed, sawbow lift and Automatic Bandsawing Machine fully hydraulic cutting cycle, Heavy-duty Automatic Bandsawing Machine material clamping, fully hydraulic cutting cycle, angles up to 30°(60°) www.jaespa.deon request with NC control on request with NC control www.jaespa.de
Die Vertikalen Zum Trennen von: Stahl, Aluminium, Kupfer, Messing, Graphit, Kunststoffe, Silizium, Keramik, Quarzglas, Katalysatoren, …. For cutting of: Steel, aluminum, copper, brass, graphite, plastic, silicon, ceramic, quartz glass, catalyst, … JAESPA-Maschinenfabrik Karl Jäger GmbH Jahnstraße 21 D-34286 Spangenberg www.jaespa.de / E-Mail: [email protected] Tel.+49/(0)5663/505-0 / FAX +49/(0)5663/505-40
Vertikalbandsäge im JAESPA Technologiezentrum Modell AS 9-Spez. Kapazität 1000x1000 mm Schnittgeschwindigkeit: 15-3500 m/min, 18 kW Für Diamant-, Hartmetall- und Bimetallbänder Vertical bandsaw at JAESPA Technology center Model AS 9-Spez. Capacity: 1000x1000 mm, Bandspeed 15-3500 m/min, 18,5 kW for Bimetall-, carbide tipped- and diamond coated sawbands JAESPA Doppelgehrungssäge Modell Classic 420 DGH-DuoJAESPA Double Mitre Bandsaw Model Classic 420 DGH-DuoJAESPA Graphit-Bandsäge Modell GBS 110 MaterialanschlagZum Trennen von GraphitblöckenMit automatischem Materialnachschub Parallelanschlag für VertikalbandsägenKapazität: Durchmesser 1500 mm, Länge 3000 mm auf Linearführungsschienen präzis doppelt geführtTechnische Daten: 18,5 kW Antriebsmotor Handradverstellung und Digitalanzeige250-2500 m/min BandgeschwindigkeitSägerollendurchmesser 1100 mm, Bandbreite 41 mm Parallel fence for vertical bandsaws running precise on linear guidings, bilaterally guidedJAESPA Graphite-Bandsaw Model GBS 110 handwheel adjustment and digital read outFor cutting of graphiteautomatic material feedCapacity: Dia 1500 mm, length 3000 mmTechnical data: saw drive motor 18,5 kWband speed 250-1250 m/minsaw wheel dia: 1100 mm, band width: 41 mm
Modell BS 90Automatisches Trennen vonSilizium, Keramik undvergleichbaren Materialien miteiner JAESPA BS 90-Spez. (ähnlichASH 9): Rollendurchmesser 900mm, Antriebsmotor: 7,5 KW,Bandgeschwindigkeit: 500- 3000m/min. NC-Steuerung mit allenFunktionen.Fully automatic cutting of silicon,ceramic and the like with a JAESPA BS90 (similar to ASH 9): Wheel diameter900 mm (35,4”), saw drive motor 7,5kW (10 HP), band speed 500-3000 m/min (1640-9840 ft/min) NC-control forall functions.Automatischer Vorschubtisch mit Nachschubzange, gesteuert über Servomotore für hochgenaue AbschnitteAuch mit Vakuum-Spanntisch für komplette Silizium-Ingots lieferbar.Automatic feeding table with shuttle vice controlled by servomotors for high precision cutting resultsAlso available with vacuum table for complete silicon ingots.
Modell BS 63BS 63 für Gießerei, stufenlos, 5,5 kW mit Option Spannvorrichtungfür Motorblöcke, Minimalmengen-Sprühschmierung, Hartmetall-SägebandBS 63 for foundry stepless bandspeed, 5,5 kW. Option: clampingattachment for motor blocks, micro spray lubrication, carbidetipped sawband Modell BS 63 mit hydr. Rundschneideinrichtung für Aluminiumplatten Antriebsmotor 5,5 kW, Bandgeschwindigkeit stufenlos 250-2000 m/min Model BS 63 with hydraulic circle cutting device for cutting aluminium plates, saw drive motor 5,5 kW, band speed 250-2000 m/min (820- 6560 ft/min) Modell BS 90 für Aluminium-Gießerei, hier in Sonderausführung für den Einsatz in einer automatischen Guss-Putz-Zelle für Roboter-Betrieb. Kurze Schnittzeiten an Motorblöcken mit HM- Sägeband sind garantiert. Model BS 90 for Aluminum-foundry, here with options for automatic casting center. Short cutting times with a TC- sawband on motorblocks are guaranteed.
Modell Classic 800 DGH - Spez.Classic 800 DGH-Spez. zum Sägen von Kraftwerksturbinen bis 2500 mm Ø. Automatisches Schwenken derMaschine während des Bearbeitungsvorganges. Seitliches Verfahren des Tisches +/- 100 mm. Antrieb 5,5 kW,15-120 m/min, Bandbreite 27, 41 und 54 mm.For cutting power plant turbines up to Ø 2500 mm. Machine head tilts automatically whilst working process.Lateral movement of table +/- 100 mm. Saw drive 5,5 kW, 15-120 m/min (45-360 ft./min.) band speed.Sawband width 27, 41 and 54 mm.Blick in die Abteilung Sonderfertigung bei JAESPA in Spangenberg. Beschäftigt werden über 30 Fachleute. Vonder kleinsten Baureihe MSU bis zur größten BS 90 mit NC-Steuerung zum Sägen von Keramik usw. wird allesKunden bezogen gefertigt.View to the department of job tailored bandsaws. More than 30 skilled people are on the pay roll.
Modell WS 90 R (TS 90)JAESPA TS 90 (TS 63, TS 80 und TS 110) Spezielle Reifenspannvorrichtung für Reifen von 13-24,5“zum Trennen von Reifen mit Hartmetallband für Segmentschnitte, Tisch geneigt, mit Rollenund Minimum Sprüheinrichtungfür besonders saubere Schnitte Special Tire clamping attachment for Tires 13-24,5“Option: Spezielle Riefenspannvorrichtung for radial cuts, table inclined, with rollersJAESPA Tire Saw TS 90 (TS 63, TS 80 and TS 110)Tool: Carbide gritted sawbandand minimum spray lubricationfor smooth surface of cut-off-pieceOption: special tire clamping attachmentEntwicklungs - und Konstruktionsabteilung am Siemens Farb-Touchscreen für alle FunktionenFirmensitz Siemens coloured touchscreen for all functionsDesign office in Spangenberg
Modell BS 90Vertikalbandsäge u.a. zum Trennen von Kunststoff, Steinen, Dämmmaterial u.ä. Grundausführung Modell BS 90+/- 45 ° beidseitig schwenkbar. Vorschub mittels Maschinenrahmen. Bandführung um 90° drehbar. Materialvorschubdann über Rollgang.( Bj. 2003)Cutting of plastic, stones, sandwich-panels, basic model BS 90, frame tiltable +/- 45°, feeding done by saw frame.Sawband guide turnable by 90°, material feed by roller conveyor (built in 2003) Modell PSH 630/3000Platten- und Brammenbandsäge Modell PSH 630/3000 für Stahl- oder Aluminiumplatten, Schnittlänge 3000 mmPlate saw model PSH 630/3000 for steel of aluminium plates, cutting length 3000 mm (118”)
Modell BS 63 Bild links: Modell BS 63 Rollendurchmesser 630 mm, Schnitthöhe 450 mm oder mehr, 5,5 kW, Tischgröße 615x615 mm, Option: 250-2000 m/min u.a. für Gießereien, weitere Modelle: BS 40, BS 80, BS 90 und BS 120 Model BS 63 in standard execution for foundry industry etc., wheel diameter 630 mm, cutting height 450 mm or more, 7,5 HP, table size 615x615 mm, Option: band speed 820-6560 ft./min, further models: BS 40, BS 80, BS 90 und BS 120Bilder rechts:Modell BS 63 mit 2500 m/min Bandgeschwindigkeitzum Trennen der Enden an Abgas-Katalysatoren imSchmelzschnitt.Zur Wiedergewinnung des Keramik-Monolithen erfolgtanschließend ein Aufschlitzen des Stahlmantels an einerJAESPA AS 6 mit niedriger Bandgeschwindigkeit (s. Bild 3)Model BS 63, band speed 2500 m/min (8200 ft/min) forhead and tail friction cutting of exhaust catalysts.For recycling of ceramic-monolith inside, the steel sheetwill be slotted on Model AS 6 with low band speed. (seepicture 3) (s. Bild 3)JAESPA-Maschinenfabrik Karl Jäger GmbH Jahnstr. 21, D-34286 SpangenbergTel. +49/(0)5663/505-0, Fax +49/(0)5663/505-40 www.jaespa.de
DONAUALPHARAPID radial DRILLING MACHINES www.donau-wzm.de
DONAUALPHARAPID RADIALDRILLING MACHINESVersatile, Productivity and User-friendly are notnecessarily conflicting when creating an economicrapid radial drilling machine.With our DONAUALPHA - made inAltenmarkt/Germany - we have proven thisconcept, to your advantage.The DONAUALPHA is the opening model atthe range of DONAU Rapid Radial drilling machines.Rigid grey-cast iron design, simple operation,25 mm drilling capacity in E 335 (St 60) for anunlimited workpiece spectrum are makingthis machine attractive for all kinds of machiningapplications.AANDVDAFNETAATGUERSES The self-centering position accuracy is allowing core hole drilling, facing and tapping in series workUp to 3 fixed working stations are delivering a and is therefore avoiding frequent tool changes.maximum of flexibility for machining large andsmall workpieces.Swivel tables are useful for drilling and tapping Automatic Axes clamping when arriving at the drillworkpieces at angular positions. position.Radial arm travel of 900 mm, W-axis (column) The DONAUALPHA is designed to modernheight adjustment of 430mm and an angular move ergonomics for non-fatigue machine operation.of 325 degrees are enabling workpieces up to1400 mm height. The working table height of 905 mm and the always optimal position to the spindle head, make it easyEasy-sliding, simultaneous movement in 3 Axes, for the operator to stand upright and to have a beststraight to the drilling or tapping position. possible view on the machining process.The self-centering drill head is positioning Productivity through pre fixture setup at workingitself exactly into the center holes. stations.Concentric facing is made possible with a Anytime retrofit options are enlarging the possibilitiesself-centering taper into the drill hole. to accomplish most different application tasks.2
MAchine DATA DIMENSIONSTYPE DONAUALPHAMachining capacities:Drilling capacity (plain) E 335 (St 60) max. Diam. 25 mmDrilling capacity (plain) EN-GJL 200 (GG 20) max. Diam. 32 mmTapping capacity E 335 (St 60) max. M 20Tapping capacity EN-GJL 200 (GG 20) max. M 24WORKING RANGE max. 900 mm Column height adjustment max. 430 mm Spindle travelRadial arm travel max. 140mmColumn height adjustment (W-axis) min. 150 mmSpindle travel (Z-axis) max. 720 mmDistance spindle nose [min. 955 mm]to table surface [max. 1525 mm][Distance spindle nose to min. 420 mmFloor plate surface] max. 1320 mmDrilling radius max. 325° degrees Angular movement WORKING TABLEClamping surface 1200x600 mmT-slots accord. to DIN 650 in X 4x Distance 125 mmMachine table height 905 mm viewAt both 45° reverse sides of the machinein the machine base, each 2 vertical T-slots 18 H12 approx. OPTION: [Floor plate]Operation / Control by handMAIN SPINDLE DRIVE max. 1,1 / 1,6 kW approx. max. 208 NmAC-Motor 60 - 3050 min -1Driving capacity (100 % intermitted duty) MT 4Torque (100 % intermitted duty) by handSpindle speed range 18 steps Morse taper Tool change ADVANCE FEED 0,075 - 0,15 - 0,30 mm/rev OPTION: [Angular table swivable] max 5 500 NAC-Servo drive Advance feed speed (Z-Axis) Advance feed force (Z-axis) M ACHINE WEIGHT appr. 1800 kgCoolant device Angular table (Pos. 2.30) Intermediate table (Pos. 2.50) OptionS:(Pos. 10.10) with T-slot plate (Pos. 2.20) Coolant device Floor table T-slot plate Angular table Swivel table Intermediate table Clamping cube Special machine lacquering Service-Solutions 3
DONAUFLEX 135DONAUFLEX 145 RAPID RADIAL DRILLING MACHINES www.donau-wzm.de
DONAUFLEXRAPID RADIALDRILLING MACHINESEfficiency is not a matter of a sole machiningsolution, but the result of many intelligentsolutionsDONAUFLEX are the proven series of rapidradial drilling machines for manual operationwith multiple options up to digital positionreadouts in X, Y and Z-axis.AADNVDAFNETAATGUERSES The self-centering position accuracy is allowing core hole drilling, facing and tapping in series work and isUp to 3 fixed working stations are delivering a therefore avoiding frequent tool changes.maximun of flexibility for machining of large and smallworkpieces as well as very long workpieces.Swivel tables are useful for drilling The DONAUFLEX-Range is designed to modernand tapping workpieces at angular positions. ergonomics for a non-fatigue machine operation.Long travels and workpiece heights The workin table heigt of 905 mm and the alwaysup to 1500mm are guaranteed. optimal position to the spindle head, make it easy for the operator to stand upright and to have a bestEasy-sliding simultaneous movement in 3 axes, possible view on the machining process.straight to the drilling or tapping position. Low Axis friction force of approx. 35 N are easingThe self-centering drill head is positioning substantially the sliding movements in radial and angu-itself exactly into the center holes. lar directions, in order to move the tool fast and precise in any working position.Concentric facing is made possible with aself-centering taper into the drill hole. 3
MAchine DATATYPE DONAUFLEX 135 DONAUFLEX 145MACHINing CAPACITieS: max. Diam. 35 mm max. Diam 45 mmDrilling capacity (plain) E 335 (St 60) max. Diam. 42 mm max. Diam. 55 mmDrilling capacity (plain) EN-GJL 200 (GG 20) max. M 30 max. M 36Tapping capacity E 335 (St 60) max. M 36 max. M 45Tapping capacity EN-GJL 200 (GG 20) max. 1050 mm max. 1050 mmWORKING RANGE max. 450 mm max. 450 mm max. 165 mm max. 195 mmRadial arm travel min. 50 mm min. 40 mmColumn height adjustment (W-axis) max. 665 mm max. 710 mmSpindle travel (Z-axis) [min. 850 mm] [min. 840 mm]Distance spindle nose [max. 1465 mm] [max. 1510 mm]to table surface min. 490 mm min. 540 mm[Distance spindle nose to max. 1540 mm max. 1590 mmFloor plate surface] max. 330° Degrees max. 330° DegreesDrilling radius 1200x750 mm [1800x600 mm] 1200x750 mm [1800x600 mm]Angular movement 5x dist. 125 mm [4x dist. 125 mm] 5x dist. 125 mm [4x dist. 125 mm] 900 mm 900 mm WORKING TABLE 18 H12 18 H12Clamping surface by hand by handT-slots accord. to DIN 650 in X, 18 H9 [Graph.display of drill pattern, position readout] [Graph.display of drill pattern, position readout]Machine table height At the reverse side of the machine and at the frequency-controlled frequency-controlledleft side of the machine base, each 2 T-slots Operation / Control max. 4 kW max. 5,5 kW max. 160 Nm max. 250 kWMAIN SPINDLE DRIVE 20 - 3200 min -1 15 - 2800 min -1AC-Motor Driving capacity (100 % intermitted duty) MT 4 MT 4 [SA 40 DIN 69871]Torque (100 % intermitted duty) Spindle speed range, stepless variator by hand by handMorse taper Tool change 0,02 - 0,7 mm/rev 0,02 - 0,7 mm/rev max 7 500 N max 12 000 NADVANCE FEED DRIVE without [indirect] without [indirect]AC-Servo drive Advance feed speed (Z-Axis) appr. 2650 mm appr. 2650 mmAdvance feed force (Z-axis) appr. 2765 mm appr. 3000 mm appr. 1200 mm appr. 1200 mmL ENGHT MEASURING SYSTEM appr. 1800 mm appr. 1800 mmin X-, Y-, Z- And W-AXIS appr. 1922 mm appr. 1974 mm appr. 2810 mm appr. 2890 mmOUTER MACHINE DIMENSIONS appr. 2140 kg appr. 2600 kgHeight, min. Height, max. [Options]Width, min. Width, max. Depth, min. Depth, max. M ACHINE WEIGHT4
OPTIONSFloor Plate (Pos. 2.10) with swivable Floor Plate (Pos. 2.10) at the reverse Intermediate plate (Pos.2.50) with T-Slotcube (Pos. 2.80) at the reverse side, side of the machine, with swivable table plate (Pos. 2.20) at the reverse side,with swivable table (Pos. 2.40) aside (Pos. 2.40) aside with swivable table (Pos. 2.40) asideT-Slot plate (Pos. 2.20) with workpiece Angular table (Pos. 2.30) at the reverse Splash and chip guard (Pos. 11.30),Coolant device, Type A (Pos. 10.20) side of the machine, with swivable table vertically movable, 2-piece unit. (Pos. 2.40) aside Either side can be moved down Drawer in the working table (Pos. 2.120) DONAUFLEX 135 DONAUFLEX 145 OptionS: Coolant device Floor Plate T-Slot plate Angular table Swivable table Intermediate table Clamping cube Machine table, enlarged Electronic 3-D Touch Probe 3-Axes Position Display with Techno-Control Tool clamping Taper SA 40 1) Special machine lacquering Service-Solutions 1)Only for DONAUFLEX 145 5
DONAUMERIC 440DONAUPORT 540 RAPID RADIAL DRILLING MACHINES www.donau-wzm.de
DONAUMERIC ANDDONAUPORTRDARPILILDINRGADMIAALcHINEsEfficiency is not a mattter of a sole machiningsolution, but the result of many intelligentsolutionsDONAUMERIC 440 and DONAUPORT 540are our high-end CNC-controlled Rapid Radialdrilling machines for automatic drilling operationswith multiple options, up to an automatictool changer (ATC).AADNVDAFNETAATGUERSES An automatic tool change system enables multi-machine operation.You are working at up to 3 working stations,delivering highest flexibility by machining of different When integrating a 3-D touch probe, you areworkpieces. Single parts, series works, large and eliminating time-consuming alignments and yousmall parts, irregular shapes and long parts – with are reducing setup timesthe DONAUMERIC 440 and the DONAUPORT 540you are solving your multiple machining tasks.At two different working stations, swivel tables Simple workshop-oriented dialogue programmingenable angled drilling and tapping operations. without previous CNC experience. Import of CAD data through a USB interface.Large travel paths of up to approx. 15 m at theX-Axis and workpiece heights of up to 1,5 m at There is the choice to operate in automatic CNCthe Z-Axis are distiguishing these machines mode or completely manualAutomatic, synchronic 3-axes approach for DONAUMERIC 440 - and DONAUPORT 540 -moving quickly into all machining positions CNC-Rapid Radial drilling machines are designed to the demand for modern ergonomics and thusTime-wasting marking and drawing are obsolete. provide non-fatigue operationYou are gaining productivity. 3
MAchine DATA TYPE DONAUMERIC 440 DONAUPORT 540 Machining capacities: max. Diam. 40 mm max. Diam 40 mm Drilling capacity (plain) E 335 (St 60) max. Diam. 50 mm max. Diam. 50 mm Drilling capacity (plain) EN-GJL 200 (GG 20) max. M 36 max. M 36 Tapping capacity E 335 (St 60) max. M 42 max. M 42 Tapping capacity EN-GJL 200 (GG 20) max. 1050 mm max. 1050 mm Working Range - 2600 mm [up to 14 600 mm] max. 410 mm max. 400 mm Radial arm travel max. 200 mm max. 200 mm Modular travel (U-Axis) min. 80 mm min. 140 mm Column height adjustment (W-axis) max. 690 mm max. 740 mm Spindle travel (Z-axis) [min. 880 mm] - Distance spindle nose [max. 1490 mm] - to table surface min. 540 mm min. 540 mm [Distance spindle nose to max. 1590 mm max. 1590 mm Floor plate surface] max. 330° Degrees max. 330° Degrees Drilling radius 1800x600 mm 4000x800 mm [bis 16 000 mm] Angular movement 4x dist. 125 mm 5x dist. 140 mm 900 mm 900 mm Working Table 18 H12 18 H12 Clamping surface 4-Axes CNC Control [5. / 6. Axes] 5-Axes CNC-Control [6. Axes] T-slots accord. to DIN 650 in X, 18 H9 Machine table height At the reverse side of the machine and at the frequency-controlled frequency-controlled left side of the machine base, each 2 T-slots Operation / Control max. 5,5 kW max. 5,5 kW max. 250 Nm max. 250 kW Main Spindle Drive 15 - 2800 min. -1 15 - 2800 min. -1 AC-Motor Driving capacity (100 % intermitted duty) SA 40 DIN 69871 SA 40 DIN 69871 Torque (100 % intermitted duty) Spindle speed range, stepless variator by hand [automatic] by hand [automatic] Tool system Tool change max. 7,5/7,5/7,5/3 m/min max. 7,5/7,5/7,5/3 m/min 5 -2000 mm/rev 5 -2000 mm/rev Advance feed drive max 12 000 N max 12 000 N AC-Servo drive indirect indirect Rapid travel (X-Y-Z-W-Axes) Advance feed speed (Z-Axis) appr. 2590 mm appr. 2801 mm Advance feed force (Z-axis) appr. 3000 mm appr. 2935 mm appr. 1800 mm appr. 4190 mm Length Measuring System appr. 2020 mm appr. 5290 mm in X-, Y-, Z- and W-AXis appr. 2218 mm appr. 2270 mm appr. 2810 mm appr. 2890 mm Outer machine dimensions appr. 2900 kg appr. 6500 kg Height, min. Height, max. Width, min. Width, max. Depth, min. Depth, max. 4 MAchine weight [Options]
OPTIONsAngular table (Pos. 2.30) at the reverse Floor Plate (Pos. 2.10) at the reverse side Manual operation, alternatively toside of the machine with swivable table of the machine, with swivable table the automatic CNC-mode-operation(2.40) aside (Pos. 2.40) asideT-Slot plate (Pos. 2.20) with workpiece Floor plate ( Pos. 2.10) with clamping Splash and chip guard (Pos. 11.30), cube, swivable (Pos. 2.80) with swivable vertically movable, 2-piece unit.Angular table (Pos. 2.30) with workpiece table (Pos. 2.40) aside Either side can be moved down.at the reverse side, swivable table(Pos. 2.40) aside of the machine Automatic Tool Changing system (ATC) DONAUMERIC 440 for 5 tools (Pos. 8.10) at the right side of DONAUPORT 540 the machine Options: Coolant device Floor Plate T-Slot plate Angular table Swivable table Intermediate table Clamping cube Machine table, enlarged 3-D Touch Probe Automatic tool changer Micro-dosing lubrication Protective housing Special machine lacquering 5. / 6. CNC - Axes Service-Solutions 5
Perceptive Industries Inc. ..leaders in thermal technologyCompany Overview951 Industrial Parkway - Plainwell, MI 1 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technology Company Background Established in 2002 with an experienced operations and manufacturing core team from Michigan Oven Company, a 60 year old company which ceased operations in 2001. 2015 Projected sales - $10,500,000 USD Expanding to 32,000 ft² of manufacturing space Base team of 24951 Industrial Parkway - Plainwell, MI 2 49080 USA - 269-685-3040
Perceptive Industries Inc. ..leaders in thermal technology Company Background Partnered with Perceptive Controls and Prab Conveyor Utilize a combination of Sales reps, direct sales and key relationships with ancillary equipment manufacturers 14 degreed engineers specializing in: Mechanical Engineering Electrical Engineering Computer Engineering PE’s on staff Systems designed, built, and shipped worldwide951 Industrial Parkway - Plainwell, MI 3 49080 USA - 269-685-3040
Perceptive Industries Inc. ..leaders in thermal technology What do we do? Industrial Oven Systems Oven types Include:-Aluminum Solutions Heat Treat -Walk In -Truck Ovens-Heavy Duty Batch -Rail Ovens -Drop bottom -ConveyorProcesses include:-Tempering - Aging -Curing -Drying-Baking -Heatset -Stress Relieving 951 Industrial Parkway - Plainwell, MI 4 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technology What do we do? Thermal Oxidizers Complete systems can be designed to include: • Regenerative, Catalytic and Re-cuperative Thermal Oxidizers951 Industrial Parkway - Plainwell, MI 5 49080 USA - 269-204-6768
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