Perceptive Industries Inc. ..leaders in thermal technology What do we do? Heat Recovery ROI in energy savings in some cases less than 1 year!951 Industrial Parkway - Plainwell, MI 6 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technology Markets Served Metal Finishing Automotive Fastener/Stamping Breakfast foods Metal Container Snack foods Pharmaceutical Chemical951 Industrial Parkway - Plainwell, MI 7 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technologyCustomers Served● Abbott Laboratories ● ALCOA● STC Technologies ● Ball Metal Beverage Cont.● Jessup Engineering Inc. ● Sun Chemical● Benteler ● Kraft Foods● Textron ● Depor Industries● The Magni Group ● Whirlpool● Dexter Fastener ● Paramount Coffee● EBAA Iron ● PPG951 Industrial Parkway - Plainwell, MI 8 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technologySYSTEM 1: 9HTT-001 Walk In Oven Composite Cure System with Vacuum Bag Cure Capability Internal Dimension : 10Ft x 15 Ft x 7 Ft (220Def.F. max) Materials : Aircraft Parts Materials (Oman Air Aircraft Fleet) Temp. Range : Coiled/Electric-220 Deg. Fahrenheit Max with double door opening with internal vacuum connection Vacuum Pump with internal temperature monitoring thermocouple jacks with external control panel electrically heated control panel specification : with high contrast high readable LCD screen with alarm/control integration with selectable English or Metric units with Hard Copy Print-out on every cure cycle run with power failure auto recovery power failure auto recovery can store cure cycle program PLC Controller for a fully automated system for process and data logging 951 Industrial Parkway - Plainwell, MI 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technologySYSTEM 2: 10HTT-002 & HTT-003 Aluminum Solutions HT with/QuenchOven:• Internal dimension: H(1500mm)xW(1000mm)xD(1000mm)• Material : Aircraft Parts Material (Oman Air Aircraft Fleet)• Temperature Range: Coiled/Electric – 700Deg. C. Max.• NADCAP (National Aerospace and Defense Contractors Accreditation Program) Approved Oven• Oven for Aerospace Industry Standard such as AMS2750E and AMS 2770 for heat treatment of aluminum• Very easy to navigate and straight forward presentation of all the data in plain text on the PC for a fully automated heat treat / quench sequence process.• Automatic saving of the charge documentation at the end of the program• administration of the calibration cycles• with schedule management of the required testing cycles including a reminder function• the testing cycles for Temperature Uniformity Survey and System Accuracy Test are entered in days and monitored by the system• with PID digital set and display• corrosion resistant• with over temperature protection• with interior light• with Hard Copy Print-out on every cure cycle run• with digital process control timers and multi segment programmers• INCLUDE Training of pers9o5n1neInl odunstthriasloPvaerknw(mayai-ntPelaniannwceell,,sMeIt-up, etc.) during purchase 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technologySYSTEM 2: ContinuedHTT-002 & HTT-003 Aluminum Solutions HT with/QuenchQuench:• Internal Dimension : 3Ft x 5Ft x 2.5FT• Material : Aircraft Parts Material (Oman Air Aircraft Fleet)• Quenching : Water and Salt Bath• Stainless steel constructed and reinforced with structural steel sections with fitting for drain, overflow, fill, pump suction and discharge and mounted on a base that is designed to sit on the floor.• Pumps and Piping : high quality cast iron centrifugal pump supplied with complete mechanical seal, motor, coupling, guard and base with pump re-circulating system supplied with galvanized steel pipe, fittings and valves• Temperature and Level Control : with temperature control valve to control the cooling water flow to the tank . Control valve is operated by a linear valve actuator 4-20mA and panel mounted digital temperature controller with thermocouple on the quench tank to provide the temperature signal to the controller951 Industrial Parkway - Plainwell, MI 11 49080 USA - 269-204-6768
Perceptive Industries Inc. ..leaders in thermal technologySYSTEM 3:HTT-004 Furnace w/ Quench• Internal dimensions : H(600mm)xW(600mm)xD(900mm)- 750 Deg. C. Max• Type of Furnace : Coiled /Electric• Quenching : Water and Salt Bath• volume : 324 liters• with over temperature protection• with 8 to 20 segment programmer• with additional shelves and runners• PLC Controller for fully automated heat treat / quench process951 Industrial Parkway - Plainwell, MI 12 49080 USA - 269-204-6768
Werkzeuge fürs Leben • Tools for life *2011 12Safe working with non-sparking tools * non- sparking
Subscribe to the GEDORE Newsletter Werkzeuge fürs Leben · Tools for life newsNEWSat www.gedore.com … news 2010 REVIEW ... nNeEWwS s P2RO0MO1TIO1N Sa2le0s 1C1aRmempscahiegidnO2ring0ewin1sa1lsWerkzeugefürsLeben·Toolsforlife 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 PROMOTIONORIGINALS FROM REMSCHEID! 28.03.-31As.l0ong5a.s2sto0ck1las1ts! 2011 tWGrtsrettelowfaaaoaciheEvtotlpandWmntoaoehssoaiehDssuprptosGeudpetoesnlnoaeiiiaeprrsirsasnnepfwnoGOrtkentolydDexveatftoh.kantcodhddel.EelotsitigaWiReahioiuarhdnn6dmnreneieDsarefvtnefpatiiEi,.id0ncftgnchnsahscctsmOMeinemt.rrdheeRitctiypethheo,opalDeRptearrapuAGtseaehhoarrsbdutEnndolnrAtetllGsnam.Elhsdteyeauilho4tdtceoun9tetutctIvsDseerae0hbeCoiasatdt1yoetsmfetnwrdr0ohOpceaatwftiscrmn,itiooaacuisacmnrkttrbeGmshReaGtinuenyitieaartseircenbntynoltueeEpEoicsreEslfdp2uhldntehuglGr.salecrDegilroyuiDustodceoidAs.nethio2-vnslmOEnsiiumauTeycsnaOnoi0euigothnD-enhaocgRsssinhdar1neryamGncgfntlReeytqinEit0essoepO,sinhckaoctonEacusE“,aafsurimlGataouw1SetugmnRgtiroaDtrytkrenhhtnalcncE9flhegldeaaFEcohnlioGiapOcfhedeDe-otntt1atsaaufaebtenryhcaftrrlrirtm„Osmg9aücRotemorrbloetbsHghAeaoittcsra.uduRcEsrproiesuseafaosaobnandpEuloIrdalopettnmremnadtondewi.odcijaimlwrlnFcqdnsnrgcdueknoHatddbwspoirbitot-dnndatutasuwatetohenp.oolhcuudahsbucaa,enntdarweeopiucsaronBeivrtantksuunkgloelooiovreerhwetineiuenlgfoueectnesrurtelmfrluFvncrberoeyyyyy”oa“ittttlrytaotewrntarswtatmorhftiynaromrsgelord.ee,deehpteadiuatriTprtetsunolhwtteachemsehecrdstouclositenoosClaeegshnooeastmlsistssooiatcstasanceivduspeisrla.rlneepittnestoseocgeanteiAr.g.beonntcgewrtaetlFdGatretefyancnnuooetaetansEsiithtrciednnclpnvt.asohiDeltoeoTtoeldscaowtnceyapOonunrwepeosnteed-rRh-svi–dgrineEt,e-eodceohntgM-anaaobnePstntTesoauGhorcahd6hdtninilsrowelucycensta2eoeselouhltnepnerysfn6haakgeombfyetnedmlssnCeiacuhreporceusdicwhtoaamueirihbbuaisenpgetcstnwntpgiuucfa.arGihpgoyoosNwtehlItrltwNleosfeohE‘eilriysnnsoooviadtyDrgersoit-oi.oeynttgrovhygnuk.Oh.o6w,lwoiaouete7noTectultoRrftouedoahhgoriwoeisr2Eeserltdroeiewiyarn.o0nhsdlaamoaerudsu1o-Gngi-dehvwsshbft1arsf„txcaEeraeoslMnnitctrcsteiDrniecplhweisoouoabh-adniOanoenmcbrdendnapspRahdlleoninlbeeoteEvyuldgeinrieon“snareS-gt.atenrcTGeitincdhihaoeapdlalerünlherlmosybodisrlcuaeoaGeasnnttslwEptckcoyeiDoahon“pfw.inmenOathAwnsrt.Ryersee.bsEgoirp”sDsuUfueaiatsoedcs-nn2naachtdonh0leef,sereetmoiretrtghah.feumctnicbarcooaostephatmrmtnrkredoooeetb2ifv,nsnei0tenigdlhtayn1esse,s0 Limited Edition. If Oscars were awarded in the tool No. 1580 SETCode1539973 - strong - - classical - - up-to-date - - genuine GEDORE - industry, then the GEDORE 1580 tool trolley would most certainly receive one for its lifetime‘s work. Its classic design, sturdy and robust body and its as ever up-to-date intended purpose have turned it into a true leader amongst tool trolleys. Remscheid . Made by GEDORE Germany . Made in New_CGATCR_DE_UK_XXX_10/07 Made in © copyright GEDORE Germany Page 1 © copyright GEDORE Germany New_CAR_DE_UK_XXX_10/07Do you know about our individual catalogues... ? @work, Industrial Catalogue Forestry Tools Special Automotive Tools Werkzeuge fürs Leben · Tools for life SONDER-PREISKATALOG8FSL[FVHFGàST-FCFOt Tools for life 2011 2
non- SERVICE / FEATURES 2- 9 10 - 33 SPANNERS NON-SPARKING 34 - 51 52 -57 SOCKET SETS AND ACCESSORIES NON-SPARKING 58 - 63 64 - 73 SCREWDRIVERS NON-SPARKING 74 - 79 80 - 83 PLIERS NON-SPARKING 84 - 89 90 - 95 HAMMERS NON-SPARKING 96 - 99 100 - 103 KNIVES, SCRAPERS NON-SPARKING BRUSHES, SCRUBBERS NON-SPARKING HATCHETS, SHOVELS, SPADES, FORKS NON-SPARKING WEDGES, CROWBARS NON-SPARKING OTHER HAND TOOLS NON-SPARKING SPECIALITIES NON-SPARKING ARTICLE INDEX - CREDITS InfoT More non-sparking tools on request!T Haven't you found the right tool?T Ask us about custom-orders.T Your problems are our assignments. 3
* Why the need for non-sparking tools? Why the need for the casting process ? T The recommendation is to use GEDORE non-sparking tools in all T In contrast to the usual steel tools, the forging process is not areas where combustible or easily ignitable vapours, liquids and the optimum manufacturing one as far as non-sparking tools dusts are on hand and everywhere where there is a potential fire are concerned. Whilst forged, non-sparking tools may have an and explosion risk from sparks. elegant appearance, their drawback is one of suddenly breaking in instances of overloading. Characteristics of GEDORE non-sparking tools: T Casting these materials, in contrast, results in them bending rather than breaking when subject to overloading. T Made either from proven, low-sparking special bronze and copper/ beryllium alloys or from other non-spark inducing materials T As cast, non-sparking spanners are of a stronger material cross- (e.g. wood or electrically conducting plastics) section, they ensure uniform transfer of torque forces. T The spanners are cast and not forged for your own safety. T We guarantee that GEDORE non-sparking spanners are T Corrosion-resistant - even against salt water. manufactured from a pure melt without the addition of scrap. T Copper/beryllium tools are anti-magnetic! T Advantages: Improved elasticity, reduced brittleness and uniform material properties4
non- Info T The talk usually is of „non-sparking“ or „anti-spark“ tools. T The harder a material, the greater the risk of sparks developing and explosions T From the physics angle, it would be more occurring. accurate to refer to „low-spark“ since ignitable sparks cannot be 100 % prevented even when T As only a cold spark, if at all, develops, these tools are used. the iron share in special bronze is not of a critical nature. T The use of non-sparking tools is a step: - to avoid explosions - to avoid incipient fires - to avoid and keep away sources of ignition (sparks forming) which might arise when hand tools are in use (e.g. hammer and chisel)Notes on useCAUTION! NONT As in applications non-sparking tools are SPARKING not as hard as conventional ones, they must be used with particular care.T Any over-loading is to be avoided.T Using non-sparking tools must not be the only protective step taken in areas at risk from fire and explosions.T For a comprehensive protection of both people and facilities, do follow the relevant safety guidelines of the various institutions, e.g. those of the industry associations, employers' instructions as well as the statutory specifications of the country in question.funkenfrei 5
NOSNPARKING GEDORE safety tools Reworking T The alloy from which the tool is made needs to be T Tools made from GEDORE non-ferrous metal T Considerable precision and care is required clearly established at the outset before GEDORE can be reworked through forging, regenerating when reworking CuBe tools. In particular, it is safety tools can be effectively and properly welding and machining. to be borne in mind that copper/beryllium dust reworked. or vapour is toxic and can damage one's health. T This reworking should preferably be carried out in Moreover, copper can very easily lose its alloying T Tools made of special bronze have a yellow colour our plant as following work relating to the \"a\" and properties - if not in their entirety under certain (the surface colour may vary from the effects \"b\" items below a hardness test - if not even tool conditions - from over-heating. The result then is of atmosphere, chemicals and heating) whilst hardening itself - must take place. that the material only displays the properties of those of copper/beryllium display a red tone and ordinary copper. are usually stamped with the alloying name e.g. a) Forging is done at temperatures between 785 °C \"CuBe\". and 900 °C; the most favourable forging a) Our recommendation is not to re-forge CuBe temperature is around 880 °C. Temperature tools or parts of them - all the more so since limits are to be precisely followed. As for the rest, extensive experience is needed for forging in no special arrangements need to be made. Even conjunction with secondary heat treatment. so, the parts must not be cooled by quenching Do ask us if forging in certain circumstances is but, instead, left to slowly cool in the air. implementable. b) Welding filler metals - which are the same as the b) In machining and with grinding, in particular, materials - are used for welding build-up and cooling must be carefully carried out and repair welding work. heating to over 250 °C is to be avoided at all circumstances. If processing is undertaken in c) Even with reworking involving cutting, no the cured state, a cutting angle of around 0 ° is special precautionary steps need to be kept to. needed for the processing tools. The same processing tools and devices as for the steel hand tools can be used. Effective forms of cooling (e.g. water) are to be on hand for any re-grinding work.6
non- Important information T for regrinding GEDORE copper/beryllium safety tools: T Beryllium is a metal which according to the Materials Ordinance is considered to be toxic ! T This very much concerns dusts and vapours which may arise where smelting, grinding and welding is undertaken. T There is no risk, however, when grinding, in particular, is of the wet variety! T Should this not be possible in exceptional circumstances, then the following steps need to be noted: 1. Do not inhale any dust (wear a face mask) 2. Avoid one's skin and eyes coming into contact with them 3. Wear protective clothing 4. Wear breathing apparatus should dust and smoke developnonsparking 7
Non-sparking material analysisMaterial Copper-BerylliumAnalysis Be Ni Co Cumin. in %max. in % 1,8 0,1 0,4 96,5Mechanical properties 2,3 0,5 0,7 97,7Strength N/mm2Yield point N/mm2 1117 - 1326Hardness Brinell 840 - 880 280/365Material Special Bronze (Aluminium- multicomponent-bronze)Analysismin. in % Cu AI Ni Fe Mnmax. in % 76 8 4 4 - 84 10,5 6 5,5Mechanical properties 1,33Strength N/mm2Yield point N/mm2 cured untreatedHardness Brinell 780 - 989 600 - 670 450 - 550 250 - 270 230 - 290 140 - 180T Since special bronze would involve over rapid and excessive wear of all tools with mechanical movements, cutting functions and tip stresses (such as pliers, ratchets and adjustable spanners), they are manufactured from the harder CuBe.T Spanners are mostly manufactured from special bronze. Notes on use T The softer the tool the lower the probability of sparks forming. Selection is at all times to be for that lowest tool hardness which just suffices for the work on hand. This is something that through our knowledge of tools we have already dealt for you. We use the optimum possible material for each and every tool. Tools subject to concentrated loads are manufactured from the harder CuBe. The letter at the end of the Article No. stands for the material: GEDXXXXXXXS = tool made of special bronze GEDXXXXXXXC = tool made of CuBe (copper beryllium) funken funken FREI8
non-*Dictionary of the EX zonesExplosion protection acc. to ATEX = Explosive atmosphereT ATEX 137 (118) also designated as Guideline The following zones apply to areas with the The following zones apply to areas at risk 99/2/EC) covers the safety of people employed risk of explosions present from combustible from explosions occasioned by combustible in the installation, operation and maintenance gases, vapour or mists: dusts: of facilities at risk from explosions. Zone 0 Zone 20T Since July 2003 only operating equipment T is an area where a hazardous, explosive T is an area where hazardous, explosive in compliance with this guideline may be commercially used. The ATEX 99/92/EC atmosphere as a mix of air and combustible atmospheres in the form of a cloud made up specification is such that GEDORE tools may gases, vapours and mists prevail either of combustible dusts from the air prevail either be used in the EX zones. constantly, for lengthy periods or frequently. constantly, for lengthy periods or frequently.INFO: Zone 1 Zone 21T The ATEX instruction covers products falling T is an area where under normal operations a T is an area where under normal operations a under the CE instruction - e.g. electrical hazardous, explosive atmosphere as a mix of hazardous, explosive atmosphere in the form products - where a spark could arise from air and combustible gases, vapours and mists of a cloud made up of combustible dusts from their use. Hand tools do not fall within the can occasionally form. the air can occasionally form. scope of the ATEX instruction. Hand tools do not fall within the scope of the ATEX Zone 2 Zone 22 product instruction. Only products for which T is an area where under normal operations a T is an area where under normal operations a a CE identification is prescribed fall within the scope of the ATEX instruction (e.g. lamps) hazardous, explosive atmosphere as a mix of hazardous, explosive atmosphere in the formT EX zones refer to areas at risk from explosions air and combustible gases, vapours and mists of a cloud made up of combustible dust from as a function of the frequency and duration usually does not arise or, if it does, then only the air usually does not arise or, if it does, then of the emergence of hazardous, explosive briefly. only briefly. atmospheres.Remarks: T Consideration is to be given to layers, deposits T These definitions as to zones apply equally in allT The \"frequency\" label is to be used in the sense of and accumulations of combustible dust which - as with any other cause - may lead to the formation the EC member states on the basis of Guideline \"being predominant over time\". of a hazardous, explosive atmosphere.T Normal operation describes the condition 1999/92/EC whereby facilities can be used within their design Source - BG RCI (Raw materials and chemical industry) parameters.T Many experts look upon the \"for a short time\" term to mean a maximum of 30 minutes. 9
CATALOGUE
FROM A PREMIUM COMPANY.WITH GOOD REASON. GEDORE.PleasureINRNESOISVTAANTCIEONLOYALTY Customer orientation SOLIDSUSTAINABILITY SAFETYLOPANRGTNEEVRSIHTIPYMDuortaivbaletCioanreCOMPETENCEPerformance PRECISION CommitmentTECHNOLOGY Application TEAMCOMPETENCE Confidence SPIRITSERVICE Further Reliable developmentEnpvrirootnecmtieonntKaNl OStWreLnEgDtGhE POWERDear GEDORE customersand GEDORE tool users,Under tough continuous applications, GEDORE tools prove theirworth as problem solvers. reliable power packs and loyal servants -over a long service life and beyond.The reliability, longevity and precision of our products -and thus of your safety- can only be ensured from two parameters:1. Proper tool care and use Standard applications can be processed with tools from the catalogue range. Here we are delighted to present you with our new portfolio. Specific deployments/problems require a specially adapted solution. This could, for instance, be a special-purpose tool refinement, an individual surface treatment (colour and/or finish) or bespoke tool modules.2. Regular maintenance - as required Although so important, maintenance intervals are often not kept to. Whilst feeling and trust alone are good, regular checks are better. Only through them can we guarantee the flawless working of our products - and thus your safety. To the extent as required, have your tools (e.g. torque tools) inspected by our experts. The inspection intervals are individually established with you subject to the demands placed.Your GEDORE tool team of experts!
Workshop Equipment Tool Trolleys, Workbenches, Tool Cabinets, Tool Boxes 012 – 051General Hand Tools Mobile Tool Storage 052 – 69Occupational Tools Tool assortments, Cases, Boards, ES Modules, CT Modules 70 – 113 Spanners 114 – 159 Sockets and Accessories Torque Tools 160 – 251 Torque Multipliers 252 – 319 Screwdrivers 320 – 335 336 – 357 Pliers 358 – 411 Pullers 412 – 471 Hammers and Striking Tools 472 – 513 Special Tools, Measuring Tools, Industrial Cutlery, @work 514 – 531 VDE Insulated Safety Tools 532 – 551 Installation Tools 552 – 575 Bending Systems 576 – 603 Automotive Tools Service information DAkkS 604 – 621 Safety information 622 – 629 Technical information 630 – 633 Index 634 – 642 Disclaimer 643 – 665 Contacts 666 667
0 Weight (total) Square drive (external) Unit Drive hexagon Unit Drive bi-hexagon0[ Weight (total) mb Square drive (external) 3 Unit Drive0 Z Weight hammer head nc n Hexagon od y Bi-hexagony Length (total) pe Internal-TORX® 7 Internal TORX® with pilotN Length (total) 8 TORX PLUS® External TORX®v” Length (total) Square drive (internal) 9 Internal serrations XZNC Length (total) . Multi-spline RIBE® MR : Female three-squareM Length of blade NS Square drive (internal) TORQ-SET® OT Ä Tri-Wing®D Length of blade PU Hexagon drive (external) RV Hexagon drive (external) Cutting edge thicknessI Length of shaft / handle Hexagon drive (internal) k Hexagon drive (internal)B Length of point / blade Puller, Diameter (also dia. of head, of ei[ shaft, of points) hj Diameter -EF Diameter of hole (external) EYCD Diameter of hole (internal) HZ& Width across flats (Nominal Width) B W Jaw width / tape width! Width across flats (Nominal Width) Clamping spread V Head width Clamping reach\" Width across flats (Nominal Width) y S Conformity with EU Size of spindle guidelines Y$ Width across flats (Nominal Width) i VDE Test Symbol (Tools) A% Width across flats (Nominal Width) ~ VDE Test Symbol (Protective# Width across flats (Nominal Width) d Hydraulic spindle equipment)' Width across flats (Nominal Width) w Throat depth For working in voltage areas up to 1000 V w Opening capacity( Width across flats (Nominal Width) ;5 Drive sections Wire rope Width across flats (Nominal Width) 78 Jaws, angled 45°) Thread size, connection threadp Screw dimension (type of thread) ? Slotted Flat jaws+ Ratchet used ; Cross-slotted PH! Ratchet used < Cruciform PZ Flat-round jaws\" Ratchet used @ Internal square Ratchet used 5 Hexagon internal Round jaws# Ratchet used 6 Internal hexagon with 1 tamper proof hole R Straight jaws_$ External hexagon T Flat-round jaws S Round jaws 2 Bi-hexagon external ... customised for you! Individual – precise – customised – flexible – right on! T Individual product design T Foam configurator T Extra-size tools T All RAL colour tints can be produced T Bespoke tool modules T Mini batches: Production as of 1 item T Two-colour check tool inserts T Special-purpose tools T Individual tool set for each insert
P Cutting edge with bevel Drawer Cylinder lock with folding keyQ Cutting edge without bevel Door Total brake Straight jaws ShelfM Angled jaws 45° Pivoting angle Length/crosswide dividers Angle Individual blockingN Angled jaws 90° Weld-on end fittingA Internal retaining rings End fitting with hexagon wrench w Thickness of workplateB External retaining rings Open end fitting Flared end fitting Multi fitting key Ring end fitting EPA / ESD, electrostatic discharge End fitting with square head Shaft profiles Bit holder end fitting> Electronic Ratchet end fitting J Magnetic lifting power File profile flat Anti-wind-up-ratchet Stepped key\ Factory certificate 4 Head height File profile three-edged Visual display digital Head diameter] File profile round RS 232 interface 3 Friction ratchet^ File profile half-round Bi-directional tightening + Sliding T bar_ Audible reaction (click) ( Extension Mechanical torque multiplier Universal joint` File profile square Integrated electronic hardware ) Driving handleK Blade / Cutting edge width DREMOMETER MINI-F operable w/o inaccuracies AdaptorL Blade thickness 1% Tolerance - Handle 3% Tolerance 7 Head Gear ratio 4% Tolerance 6 Dimension shaft 6% Tolerance Dimension head/striking face Output torque (max. N·m) Extension with release 5 Input torque (max. N·m) Release head Type of jaw Scale divisions Click Tools ( Single square drive Slipping Tools ( POWER PLIERS Double square drive Breaking Tools RL Tip diameter Central locking dc Tip diameter Drive connector Cylinder lock Spread range P new Spigot-end drive Q in cardboard or plastic packaging Catalogue page in sheet metal box Set in sheet metal or plastic boxJ Head width Safety symbols Distance, hole to edged GS Seal of tested quality magneticI Radius T Specific surface treatments possible T High-quality forgings based T Special electronic product T e.g. colour anodising and much more on your requirements programming T Special-purpose tools T Determining/implementing individual maintenance intervals (calibration/services)
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.150 years GEDORE forging competenceReferencesApart from our range of tools, we also manufacturequality forged pieces for renowned companies athome and abroad, some of whom have relied on usto realise their projects for several decades. MADE IN GERMANYForged steel in top form ... … manufactured individually and cut to size for any application … for maximum requirements and toughest demands … for your safety - on land, in the water or in the air … for reliability and durability, even when exposed to powerful forces and temperatures4
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE. Individual – precise – customised – flexible – right on! ... customised for you!Fatigue strength and dynamic power floware terms used in our daily work practices.Our hearts beat for steel and everything that can bemanufactured from it … and that is a great deal!Whether detailed or large, installed visibly or concealed - onething is always the same: forged pieces are indispensable and ofelementary significance wherever powerful forces prevail andintelligent, tailor-made solutions are required. 5
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.Our quality assurance HARD AS HAMMERSDrop forging LISTEN TOHorizontal upsetting machines OUR HEART-Machining BEAT HERE!Surface & heat treatment Our forge in action: a film with plenty of movement, technology and power.6
FROM A PREMIUM COMPANY.WITH GOOD REASON. GEDORE.Premium quality from a premium company Pleasure INRNESOISVTAANTCIEONOur top manufacturing quality is guaranteed by the use of high- LOYALTY Customer orientation SOLIDquality raw materials, stringent quality assurance and ultimately SUSTAINABILITY SAFETYthe many years of experience and specialist knowledge availed of LONGEVITY Durable Careby our employees. From technical consulting and construction to PARTNERSHIP Motivationrealisation, customer requirements are handled consistently by a COMPETENCEPerformancesingle source. Our forging dies are manufactured in our in-house PRECISION Commitmenttoolmaking department on our own modern CNC machines. Application TEAMGEDORE manufactures quality forged pieces and TECHNOLOGY Confidence SPIRITspecial tools for any application and all industrial sectors in both COMPETENCEmini and large series. SERVICE Further ReliableWe guarantee fast, flexible and competent solutions accompanied developmentby optimum process stability, loyalty to deadlines and a great EnpvrirootnecmtieonntKaNl OStWreLnEgDtGhEhunger for innovation. POWER 7
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.Forging workflowfrom the idea Production with the forging hammer Production with horizontal forging machines Creation of three-dimensional workpieces 1 2 Creation of two-dimensional workpieces0 200 Calculations are based on your 0 130 finished part drawing. 0 110 Realisation as a forged piece is in 0 40 close co-operation with you. R 22 Visual development of the forged piece as a 3-D simulation is depicted using CAD systems. Forging dies are manufactured in our in-house toolmaking department on modern CNC machines. With the result that the moulds can be reproduced at any time.The raw material is heated to approx. Elongated rotationally1200 °C before forming ... and symmetrical workpieces areshaped by the impact force of the upset on horizontal presses.forging hammer. A wide variety of moulds can be manufactured by various tools and their arrangement in the machine.Excess material is trimmed fromthe forged blank.The final contour is achieved, the to the forged pieceblank cools down and is ready forfurther machining.8
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE.Technical significance andadvantages of forgingExtensive selection of materials and heat treatment processes Fibre flow- Optimum adaptation of the workpiece to your application Optimum fibre flow Interrupted fibresInexpensive thanks to material efficiency displayed by forged displayed by machined- Fewer materials required than by purely machining processes workpiece thanks to close-to-contour workpiece shape workpieceHigh performance- Ideal fibre flow compared to other manufacturing processes: fibres follow the contour, no break lines- Positive influence on strength and toughnessSafety-relevant workpieces as forged pieces- Drop forgings are free of pores and other cavities and have a dense and consistent structureFeasibility even for small series- Optimum shaping reduces processing times from blanks to finished parts- No need for expensive workpiece tests, e.g. for eliminating cavitiesIs drop forging an environmentally-friendly technology?Not at first glance. We protect the environment.Only a more detailed look reveals that drop forging isin fact a forming process which conserves raw materi- In practice, this meansals. Compared to poured workpieces or T Motor and rail vehicles are lighter thereby reducingworkpieces manufactured from solid blocks, forgedworkpieces can be dimensioned lighter and smaller the moving mass and energy consumption. This lowerswithout compromising stability. CO2 emissions and is good for the environment. T Alternative wind and hydro power are inconceivable without forged pieces. Only forged components are capable of withstanding the high loads on hydroelectric and wind turbines. T Responsible handling of steel conserves our environment.What else do we do for the environment?Our modern hydraulic forging hammers conserve theenvironment thanks to their design.T Our hydraulic drop hammers require 75% less energy than comparable air-powered hammers.T Modern direct absorption minimises the effect of vibrations on the surrounding area. 9
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE. Individual – precise – customised – flexible – right on! ... customised for you! Our GEDORE foam configurator lets you obtain a maximum of efficiency! ... everywhere where it's a matter of rapidity, clarity and operating efficiency!Process-reliableIs there such a thing as ideal toolorderliness and a perfect world of tools?Yes, there is - it's your own one adapted toyour operations, resources and systems. Your advantages: T Process reliability T Cost-optimising from tool purchase/deployment orientedT 1:1 implementation of your tool classification to requirements, no purchasing of any unnecessary tool and and logistics surplus tool accumulation in the process avoidedT No process time loss from having to look for toolsT Improvement of orderliness and tidiness at the place of workT Direct tool accessing and a tool totality check at a glance10
FROM A PREMIUM COMPANY. WITH GOOD REASON. GEDORE. The individual solution for order and overview. See for yourself. The new GEDORE Module-ConfiguratorWhy not create your perfection in tool orderliness in line withcorporate design requests and your process specifications –We look forward to hearing from you!… it couldn't be easier: www.schaumstoffkonfigurator.de1) Camera data recording You yourself can shape and configure practically all components:T Tool scan possible of the parts on-site i.e. the tools remain with 1. Individual size cut-out of the foam inlay you and your operation is not precisely adjusted to your operating equipment interrupted. dimensions(cabinet, tool trolley, case, L-BOXX®, vehicle interior fittings, etc.)T Less outlay on your part as only bought-in tools are provided 2. Individual tool equipping of the foam inlays with allowance made for your existing or new GEDORE tools2) Foam inlay design and/or your bought-in toolsT GEDORE tools are already on hand as 3. Individual colour selection of the rigid foam in pre-fitted tool shapes in a database. the proven 2-colour check-tool version for ease inT 1:1 arrangement and simulation of visually checking on a full set of tools the parts ahead of manufacturing incl. 4. Individual RAL-based colour selection of the plausibility tests (e.g. tool collisions ruled tool trolley for perfect tool orderliness in your out in advance). corporate designT Easy integration of customer-requested labelling and selection of various foam 5. Scope for personalising your tools colours possible. and much more besidesT A low data volume ensures straightforward saving of foam modules already constructed.T This allows changes, updating and follow-up orders to be rushed through.3) ManufacturingT The individual foam module is delivered following constructor clearance within just a few days. 11
12TechnicalSymbols 0 Weight(total) Central locking Length/crosswide dividers y Length(total) Cylinderlock Thickness of workplate Cylinderlock withfolding key Individual blocking x Drawer Totalbrake new ¬ Catalogue page S
GEDOREworkshopfurniture... Best-possible qualityfor the highest demands placed T Useofthemostup-to-datemachineryand environmentally-friendlyproductionprocesses T Thebasisistightly-controlledandchoicesheetsteel T Experiencedandreliablespecialists vouchforprecision- likeprocessing T Stringent qualitychecksaftereachproductionstep ensureaconstantlyhighlevel T Best-possibleindustrial qualityforthoseextremelevels ofconstantuseandconditionssubjectedto T Professionalserviceuptothedevelopmentofspecial customisedtoolsIntelligently designed- dependable Smoothrunningandhigh- 16 TheGEDORE chassis 16under extreme use performancewheels (Not applicabletono. 1505)T Verticalandhorizontalforcesarecalculated withprecisionT Unloadedweightoptimisationfromafinely- tunedmaterialinputT Robust,stable0.88mmthicksheetsteel structure,supportingelementsofa1.00mm metalthickness,a2.00mmmetalthicknessfor theheavy-dutychassisT Precisionspotweldingensurescomponents staypermanentlyfixedT Tool trolleys haveit all with their special GEDOREchassis andGEDOREheavy-duty wheelsT Durableandhighlyresilientwithstabilityofthe highest-order14
2004 HP-14 31 2430 31RB2004 L 32 1500ES/1500CT 98– 113 21
52TechnicalSymbols0 Weight(total) ? Slotted 7 Internal-TORX® Flat-roundjawsm.b Squaredrive(external) ; Cross-headPH 8 InternalTORX®withpilotn.c < Cross-headPozi PZ d GSSealofod 5 Hexagoninternal i VDETest Symbol(Tools) testedqualitype 1 Externalhexagon new Forworking involtage Catalogue pagefr UnitDrivehexagon areasupto1000Vei Hexagondrive(external) 3 UnitDrivebi-hexagon P Cuttingedgewithbevelhj52
ToolboxesT With rivetedjoinsT Compartmentstobefully pulledoutT Greatstability evenif onlyonesideisopenedT Madefromsheetsteel, in GEDORITblueMadeof electrolytically zinc-platedsheetsteel T TheGEDOREPLUSfor(stand)safety-andthereforesuitable foroutdoors especiallywithaone-sidedpull-out T TheGEDOREPLUSforstoragespaceas Asthezinc coating actsasa against thetraditionaldesign sacrificial anode, it protects should the other protective coatingbecomedamaged Optimum corrosion-proofing achieved with two protective coats,zincandpowdercoating 1335L TOOL BOX5compartments, longpattern T Withrivetedjoins T Compartmentstobefully pulled out T Greatstabilityevenifonly oneside isopened T GEDORITblue powder-coated T Dimensions: H210xW535xD225mm T Particularlysuitablefortool assortments S1024,S1025,S1151andS1151A T Deliverywithout tools H W D 0 Code No. 210 535 225 6.3 6610580 1335L54
TechnicalSymbols \" Widthacrossflats(Nominal Width)0 Weight(total) Catalogue page, Widthacrossflats(Nominal Width) S
Matchingyourchosentoolkittotheright...... tool trolley, workbenchorcupboardThetableallowsyoutomaketherightchoiceofsafeandsecurestorageforanyparticular toolset. 1263 1265 13351410 14201578 1580 2000 3010 25353000 2500 1585 1502 1505 B1500 BR1504 1401 1506XL2810 2004 1506XL2511 BR1500 1504 2005 1504XL72
1091ELECTRICIANSTOOLCASE18piecesT Robusttoolcasewith18-piece basic assortmentT Particularly suitable forbeginnersinelectronicprofessionsT Fromeco-friendly tannedcowhideT Carefullyprocessed withstrongindustrialseamsT Baseinsert fromzinc-plated sheetsteelT Edgesreinforced withaluminium anglebrackets, metalpartsdurable rivetedT Withfeet toprotect sensitivesurfacesT Frontpartcanbeloweredforquick accesstothetools, withtwokeylocks toprevent inadvertent openingT Removable carryingstrapwithshoulder protector andsturdy carryinghandleT Anti-theft protection duetotwolockable notches, deliveryincludes twokeysT Document partitionT Interior measurements 430x200x290mmContents 0 Code No.Tool set S 1091 8.250 1953710 1091+ toolcase WK1091L V4614 PLUS Contents 4629 VDE8132-160H VDE21337810 8097 VDE8250-180H VDE2160PH123 VDE8316-180H VDE2170345,5 E-1091ST 4528 4533-21263 od 1265 odTOOL BOXWITHTOOL ASSORTMENT3 ! TOOL BOXWITHTOOL ASSORTMENT5 !compartments \" compartments \"T Tools in metric or inch sizes T Tools in metric or inch sizesT Dimensions: H 158 x W 420 x D 225 mm T Dimensions: H 210 x W 420 x D 225 mm Contents 0 Code No. Contents 0 Code No. 15.8 6608330 1151-1263 17.3 6609140 1151-1265 Tool set S 1151 Tool set S 1151 + tool box 1263L 15.8 6608410 1151 A-1263 + tool box 1265L 17.3 6609220 1151 A-1265 Tool set S 1151 A76Tool set S 1151 A + tool box 1265L + tool box 1263L
114TechnicalSymbols 0 Weight(total) EY Hexagon drive(internal) 3 UnitDrivebi-y Length(total) HZ Throatdepth nhexagon UnitDrive 7 Internal-TORX®, Diameter(alsodia.ofhead, ofshaft, ofpoints) x Opening capacity 9 ExternalTORX® w y Hexagon ! o Bi-hexagon Width acrossflats(NominalWidth) ? ; Drivesections\" Width acrossflats (NominalWidth) 5 7 9 Width acrossflats (NominalWidth)# Width acrossflats (NominalWidth) ? Slotted Scaledivisions$ Width acrossflats (NominalWidth) Width acrossflats (NominalWidth) ; Cross-slottedPH I magnetic& Width acrossflats (NominalWidth) A Screwdimension (typeofthread) @ Internal square' Pivotingangle) Squaredrive(external) Hexagoninternal new Multifitting key+ 5 Femalethree-squarem.b Shaft profilesn.c Stepped keyo Catalogue paged 1 External hexagonp 2 Bi-hexagon externale UnitDrivehexagon
DurableandforhighloadingsT ForheavycontinuoususeandsafetyineverydayworkT Hightorque- GEDOREqualityspannersdonotfractureorsplinter whenoverloaded,butdeformunderincorrectuse, thereforeposingalowerriskofinjury totheuserT ComfortabletoholdduetoergonomicprofileswithoutsharpedgesT SecuregripevenwithoilyhandsT Non-glarelookthankstomattchrome-platingAwell-functioningextendedrangeT Extremelylargeselectioninstandardisedandnon-standardised, metric(mm),imperial(AF)andWhitworth(W)sizesT Top-gradeindustrialqualityforthehardestofcontinuoususeT AvailableindividuallyorinpracticalsetsormodulesT Customisedmanufacturing,designsandtypesonrequestEverythingsafelyundercontrolT Useoftheverybestrawmaterials,state- of-the-artmachineryandenvironmentally- friendlyproductionprocessesT ToolswithoutchromeVIhavebeenagiven thingforseveralyearsT Ourtoolexpertsguaranteeprecision-like processingandpermanentdevelopmentT Uniquemanufacturingprocessesandspecial tooltreatmentforoptimumresultsT Stringent qualitychecksaftereachproduction stepensureaconstantlyhighlevelT Professionalservicethroughtodevelopment ofspecialcustomisedtoolsPrecision, correct measurementsandperfectfitT Themostimportantrequirementsasafeworking environmentT CompletetransmissionofavailabletorqueT LonglifeofnutandboltT Profileseasyontheboltheads(UD,jaw,hexagon)T Minimumproductiontolerancesensurethat spannersfit perfectlyonbolts TOLERANCES 118 UNIT-DRIVEPROFIL 119116
ThekeytosuccessHi-techfortheperfectsize YourAdvantage- YourPLUSinsafety Tolerancesachievedby T Precisiondimensionsensuresecurenutandboltgrip GEDORE T Longlifeofnutandbolt T Completetransmissionofavailabletorque Tolerancespermitted T Topqualityforbettersafety byDINstandards Open-endedspannershavebeenmadesincethedawnoftechnology.But thecontinueduseoftraditionaltoolsdoesnotmeanthattheyare still manufacturedbyconventionalproductionprocesses.Triedandtested productionstagesaresubjecttocontinuousdevelopmentbyourworkforce. Wheremoderntechnologycanimprovethequality, itisused.GEDOREgrindsthe spannerjawstotheexactratedsize, using ahigh-techgrinding machine. Perfect fitisthemostimportantrequirementfornon-damagingandsafework. DINNorm3110 DINstandard SW= spanner size 0,5 0,4 0,3 0,2 0,1 mm 6 8 10 13 17 19 22 24 27 30 32TheproductionofaspannerFromthetool blanktothefinalproduct.Qualitycomeswithexistence- StepbyStep.(1)...High-Quality Steel31CrV3 (3) ... ThermallyHardenedHighly-efficienteccentricpressescuttheblankforanopen- Usingaspecialthermaltreatment,achievesmaximumhardness-endedspannerfromhigh-qualityflatsteel. andaguaranteeoflongservicelife. (4)... PreciselyGround The jawsof the spanners are given their exact dimensions only after the hardening process. Forthis purpose, ahigh-techgrinding robot hasbeendevelopedespeciallyforthisoperation. (2)... HotForging Process (5)...Carefully Smoothed Inthepusherfurnace,theblankisheatedtotheexactpre-selectedtemperature Anycornersandedgesstillremainingaresmoothedoffbyvibratory andenterstheforgewhilestill redhot.Thesteelis givenits formunderthemulti- grinding, untiltheheadsandshaftareabsolutelyfreeofburrs.The tonblowsofadrophammer. headsareadditionallyground.118 (6)...Extensively Treated Theextensiveelectroplatinggivesthespannersaneffectivesurface protectionandaperfectappearance.Duringthisprocess,an efficientrecyclingplantensuresthattheenvironmentwillnotbe affected.
TechnicalSymbols0 Weight(total) _$ Ratchetused ? Slotted W Jawwidth/tapewidthy Length(total) Ratchetused K Blade/Cuttingedgewidth ; Cross-slottedPH L BladethicknessN m.b < CruciformPZ I magnetic n.c @ Internal square A PivotingangleLength(total) od 5 Hexagoninternal pe 1 External hexagon 4 HeadheightMBLengthofblade Lengthofpoint /blade rf Squaredrive(external) 2 Bi-hexagon external 3 Frictionratchet M.R, Diameter(alsodia.ofhead, of N.S Squaredrive(internal) UnitDrivehexagon + SlidingTbar shaft, ofpoints) O.T Hexagondrive(external) PU Hexagondrive(internal) 3 UnitDrivebi-hexagon Extension& Widthacrossflats(Nominal Width) RV Drivesections n UnitDrive k ) Universal joint! Widthacrossflats(Nominal Width) Bi-hexagon b - Drivinghandle\" Width acrossflats(Nominal e 7 Internal-TORX®$Width) i 8 InternalTORX®withpilot 7 Adaptor% Widthacrossflats(Nominal Width) h 6 Handle Widthacrossflats(Nominal Width) j 9 ExternalTORX®# Width acrossflats(Nominal Width) 5 Head - TORQ-SET®' Widthacrossflats(Nominal Width) new+ Screwdimension (typeofthread) B Tri-Wing® E Catalogue page! Ratchet . Internal serrations XZNused : Multi-splineRIBE®\"Ratchetused#R1at6ch0etused
GEDORE\"Powerfulratchetsandsturdysockets\" powerful reliable durableAhugevarietyoftypesT Intelligentlydesignedratchets meetevery demandplacedandmorebesides.T Sturdy,fine-toothed,durableandextremelyresilientT Top-gradeindustrialqualityforthehardestofcontinuoususesT Unrivalleddiversityofhot-forgedsockets,metric,inch,TORX®, multi-tooth,internalhexagonorslotandcruciformT Screwheadprotectingprofiles(UDbi-hexagonalandhexagonal)hot forged coldforged- Fibersarenotinterrupted - FibersarebentandthusnotasstableQualityfromA- Z...T Use of the best-possible rawmaterials, most up-to-datemachinery and environmentally- friendlyproductionprocessesT Ourtoolspecialists vouchforexactnessin processingandcontinuousrefinementsT Unique manufacturing processes and special tooltreatmentbringaboutthebestinresultsT Stringent quality checks aftereach production stepensureaconstantlyhighlevel162
252TechnicalSymbols - Hexagondrive(internal)0 Weight(total) E Y Hexagondrivez Length(total) Driveconnector Audible reaction (click) (internal), HDiameter(alsodia.ofhead, of Spigot-enddrive Integratedelectronic hardware shaft, ofpoints) Z DREMOMETERMINI-F incardboard orplasticpackaging operable w/oinaccuracies! Widthacrossflats(NominalWidth) ?7 8; 5 Drivetypes insheetmetal box 1%Tolerance Setinsheetmetal orplasticbox 3%Tolerance\" Widthacrossflats(Nominal Width) Slotted Pivotingangle 4%Tolerance Weld-on end fitting& ?Widthacrossflats(Nominal Width) Cross-headPH Endfitting withhexagon wrench 6%Tolerance Openendfitting Extension withrelease+ ;Widthacrossflats(Nominal Width) Cross-headPozi PZ Flaredendfitting Releasehead Squaredrive(external) < Hexagoninternal Unit Ringendfitting ClickTools Endfitting withsquarehead Slipping Toolsmb Squaredrive(internal) 5 Drivebi-hexagon Bitholder endfitting Ratchetncod Squaredrive(internal) 3 Internal-TORX® endfitting Breaking Toolsp 7 EPA/ESD, electrostatic Factorycertificatee 4 Headheight discharge Visualdisplaydigital Headdiameter K Blade /Cuttingedgewidth RS232interface new Catalogue page L Blade thickness Bi-directionaltighteningM.R Squaredrive(internal) GearratioN.S Output torque (max.N·m)O.T Hexagondrive(external) Input torque(max.N·m)PU Squaredrive(external) ScaledivisionsRV Singlesquaredrive Double square drivekei
Torquecompetencefrom0.02to54,000N·mGEDORETorquetools...tightening,measuring, testing!Maximumproduction depth Controlledscrewtightening - reliableandsafefroma single source formore than 50 yearsT Useoftheverybeststeelgrades,state-of-the-art T Guaranteedhighprecisionandusersafetyhave machineryandenvironmentally-friendly beenatoppriorityfordecades. productionprocesses T Top-gradeindustrialqualityforthehardestofT Ourtoolexpertsguaranteeprecision-likeprocessing continuoususes andpermanentdevelopment T IndispensableandveryresilientaidsfortoughT Preciseadherencetostringenttestingandmeasuring everydayworkshopenvironments specificationsareproofofmaximumproductquality. T Torquetoolsaremeasuringequipment.OverthelongT Largeselectionofmechanicalandelectronic term,accuracycanonlybeassuredintheformofregular torquewrenches,testequipment,torque tests(recalibration;atleastonceayear/atthelatest multipliersandaccessories after5000loadcycles).T AvailableindividuallyorinpracticalsetsT Tailoredservicepackagesthroughtodevelopment ofspecialcustomisedtoolsMaximumcontrolduring productionguaranteesaconstantly highlevel.T Allpartsincorporatedintheproductionprocess-from steeltothesmallestspring- arecontrolledwhileall manufacturingandworkstepsaresubjecttostringent qualitycontrols.T Afterassembly, adjustmentandcalibration,torquetools aretestedforaccuracyintheendcontrolstageandgiven aserial number(uniqueproductidentification)and factorytestcertificateinaccordancewiththeapplicable DINENISOstandard.T Withintheframeworkofregularcontinuoustests, processingquality, repeataccuracyanddurabilityare tested.Theresultsofthesetestsareintegrateddirectly inoptimisingtheproductionprocess.Top-level authorised calibration Ourall-roundservice-andcompetentcontrol qualifiedandcustomisedT OwnaccreditedDAkkScalibrationlaboratoryfortorques Weofferyouawiderangeofservices, whichcanbematchedquiteindividually toyour with(licencefortestinginacc.withDAkkSguidelinesDKD requirements. Yourproblemsareourchallenges. Wecanofferyouqualifiedtailormade 3-7/3-8/DINENISO6789:2003)theregistrationnumber: supportinthefollowingareas: D-K-15200-01-00 T In-housecalibrationaccordingto 622- 629T Nationalco-operationpartnertotheGermanCalibration DINENISO6789:2003 Service(DAkkS)sinceaccreditation(DINENISO/IEC17025) More information on andauthorisationbyPTBin2000 T DAkkScalibrationinourownaccredited the topics calibration DAkkScalibrationlaboratory types, certificates andT Officialexaminationofalltestandmeasuringequipment repair service onceayearintheDAkkSlaboratorybythePhysikalisch- T Repairserviceforourownbrands TechnischeBundesanstaltinBraunschweig(PTB) T Demonstration/hiretoolsatfavourableprices T CompetentadviceviaourservicetelephoneT Internalprecisiontestingofalltestandmeasuring T Problemsolvingwiththeaidofourtechnicalfieldservice equipmentatleastonceevery3months T Producttraining(internalandexternal) T Productpresentations(internalandexternal)254 T Involvementinyourin-housefairs T Specialsolutionsintheengineeringfield/ GEDORESOLUTIONS
320TechnicalSymbols0 Weight(total) Q Squaredrive(internal) Bi-directionaltightening Squaredrive(external) g Gearratio Mechanical torque multipliera 3%Tolerance Squaredrive(external) Output torque (max.N·m) Catalogue pagem.b Input torque(max.N·m)n.co Anti-wind-up-ratchetdp Factorycertificateerf
TorqueMultipliersDREMOPLUSALU S 30 M p 95 Md p 2 20SAFETYPLUS SERVICE PLUS- THEGEDORE MAINTENANCEOFFENSIVE!Youradvantage: 3YEARST Theslender,lighterstructureoftheappliancesensuresconvenient T Yoursafetyisatopprioritywithusinthematteroftechnically andsafeworking- evenwhereconditionsareparticularlycramped. demanding productsinvolving theactionofhigh forcesT Repetition-accurateandpreciseresults- supportedbyindividual T TheGEDOREtrademarkissynonymouswithmaximumquality factorytestcertificates- ensureamaximumdegreeofjobsafety. demandswhichourguaranteeextensionaffordsproofof.T Highdegreeofresilienceandlonglifeoftheappliancesattributable T A3-yearguaranteeholdsgoodonall thelatestgeneration toalow-backlashplanetgearwithCeramic-Teflon®coating. GEDOREtorquemultipliers!T A30%+ lightersteelhousingthankstotheuseofhigh-performance T TheGEDOREguaranteestartsonthedateofpurchaseand aluminium. equipmentregistrationundertakenatthesametime.T Eachtorquemultiplierisexaminedastoitstorquerangeatthe 355 factoryandprovidedwithanindividual factorytestcertificate. Moredetailed information onguaranteeextensionis onpage 355T Precise,reliable figures- evenunderextremeclimaticconditions 321T Easytooperate:ThemostcommonINPUT/OUTPUTtorqueson thetorquemultiplier
336TechnicalSymbols0 Weight(total) * Widthacrossflats 7 Internal-TORX® +(Nominal Width)Screwdimension (typeofthread) 8 InternalTORX®withpiloty Length(total) 9 ExternalTORX®NLength(total) Length(total) ? ; Drivetypes . 57 v” Internal serrations XZN ? SlottedM Lengthofblade TORXPLUS® ; Cross-headPHK < S ConformitywithEU Blade /Cutting edge width Cross-headPozi PZ i guidelinesL VDETest Symbol(Tools) Blade thickness 5 new 6 Hexagoninternal* Widthacrossflats Catalogue page%(Nominal Width) Internal hexagon with tamperproof hole Widthacrossflats(Nominal Width)
powerful- unerring- absoluteprecision- wear-resistant Headmarkingforspecificallyandrapidly accessingtherightscrewdriver... perfect power transmissionincluded UsefulhangingholeThat is what the newseriesPower-Grip3 screwdriversfromGEDOREare… thereliableall-rounders forall workinwood, plastic andmetal T Ergonomicgripdesignforoptimumpower transferSeized screws areloosenedbygentlyknocking WEonthestriking cap. Full-length blade transfers PO T Maximumforceinvolvingminimumeffortthefull100%impact forceontothebladetip. T Extensivecontactsurfacewiththehand T Ergonomically appropriately placed hard and softelementsgivethegrip itsGEDOREtypical kind-to-handsfeel T Suitableforsmallhands,largehandsandfor bothrightandleft-handersT Softfastturningzonewithhardpowerpoint Bladeinjectedasapositivefit intotheplastic - getsthepowertherequickly coreandmattchrome-platedT Powerpointalsoensuresthattheforefinger Thehardcoreisinsidethegrip.Ittakesupthe reliablyguidestheblade forcefromtheexternalcomponentsandeasily transfersittotheshaft.Thehardcorecanbeseen attheheadmarking Thetorquerequiredbythe German Bladefullytemperedforalongservicelife StandardsInstitute (DIN/ISO)is BladefromGEDOREmolybdenum-vanadium-Plus exceededconsiderably temperedsteelforhardness, elasticityandresistance Theideal all-rounder forscrewsin towear wood, plastic andmetal R-GRIP3 GEDOREhastwodifferent bladetypes forslotted headscrews: Precision-madebladetipensuresoptimum powertransferontothescrewhead Workshoptip= wedge-shapedbladeinacc. withDINISO2380-1Form-A Workshoptipforall typesofbolting work. Screwdriver tip is wedge-shaped Little parallel surface of nominal thicknessDINISO2380-1Form-A Electriciantip= slender,parallelbladeinacc. 3w8ithDINISO2380-1Form-B Electriciantipspecially forscrews deepdowninthescrewshafte.g. withwireconnectorsandsockets. Extensiveparallelsurfaceofnominal thickness,nowedge-shape DINISO2380-1Form-B38
3C-SCREWDRIVER SETS 2160 PHZ-062150-2160 PH ; <3C-SCREWDRIVER SET6pieces T Practical set composition in environmentally-friendly cardboard box G3C-SCREWDRIVER SET6pieces/10 pieces T For cross-slotted head screws PH and PZ? ;T Practical set composition in environmentally-friendly cardboard box T 3-component handles Power-Grip3 with hanging hole GT 3-component handles Power-Grip3 with hanging hole T Ergonomic handle design enables precise and fatigue-free workingT Ergonomic handle design enables precise and fatigue-free working T Positive-fit joint of handle and blade for optimum transmission of forceT Positive-fit joint of handle and blade for optimum transmission of force T Type of drive marked at end of the handleT Type of drive marked at end of the handle T Blade from GEDORE molybdenum-vanadium-Plus tempered steelT Blade from GEDORE molybdenum-vanadium-Plus tempered steel Contents 0 Code No. 0.344 2003589 2160 PHZ-06 2160PH 0 1 2 2160PZ 0 1 2Contents 0 Code No. 2163TX 7 0.660 1482319 2150-2160 PH-0621504 5,5 6,5 8 3C-SCREWDRIVER SET5pieces/10 pieces2160PH 1 2 0.825 1482343 2150-2160 PH-01021503 4 5,5 6,5 8 T For recessed TORX® head screws G2153 5,52160PH 1 2 T 3-component handles Power-Grip3 with hanging hole2161PH 1 T Ergonomic handle design enables precise and fatigue-free4615 3,5 working T Positive-fit joint of handle and blade for optimum2150-2160 PZ-06 transmission of force T Type of drive marked at end of the handle3C-SCREWDRIVER SET6pieces T Blade from GEDORE molybdenum-vanadium-Plus tempered steel? <T Practical set composition in environmentally-friendly cardboard box T TORX® = reg. trademark of Acument Intellectual G Properties, LLC. USAT For slotted and cross-slotted head screws PZT 3-component handles Power-Grip3 with hanging holeT Ergonomic handle design enables precise and fatigue-free workingT Positive-fit joint of handle and blade for optimum transmission of forceT Type of drive marked at end of the handleT Blade from GEDORE molybdenum-vanadium-Plus tempered steel Contents 0 Code No. 22116633TTXXTB1-05T15 T20 T25 T30 0.435 1482327 2163TX-05 231C63-STCXRT7ETW8 TD9RTI1V0ETR15STE2T05pieces 0.740 1482335 82163TX-010 G TT2P5rTa2ct7icTa3l0seTt4c0omposition in environmentally-friendly cardboard boxContents 0 Code No. T For recessed TORX® head screws with pilot 0.670 1482300 2150-2160 PZ-06 T 3-component handles Power-Grip3 with hanging hole21504 5,5 6,5 8 T Ergonomic handle design enables precise and fatigue-free2160PZ 1 2 539 working T Positive-fit joint of handle and blade for optimum transmission of force T Type of drive marked at end of the handle T Blade from GEDORE molybdenum-vanadium-Plus tempered steel VDE2170-2160 PH-077 T TORX® = reg. trademark of Acument Intellectual Properties, LLC. USA Contents 0 Code No. 2163 TXB T10 T15 T20 T25 T30 0.440 1616617 2163 TXB-05342
358TechnicalSymbols0 Weight (total) Wirerope M Straightjawsy Length (total) Gripping facecross-hatchedv” Length (total) Gripping facewithout file-cut Angledjaws45°C Length(total) Gripping facewithfile-cutD Length of blade Jaws, angled45° N Angledjaws90°[ A Internalretainingrings Diameter Flatjaws B ExternalretainingringsEF Diameterofhole (external)CD Diameter of hole (internal) Flat-roundjaws EPA/ESD, electrostatic discharge Tipdiameter Round jawsP Tipdiameter > ElectronicQ R Straightjaws! Widthacrossflats(Nominal Width) POWERPLIERS\" T Flat-roundjaws new Widthacrossflats(Nominal Width)w S Round jaws Catalogue page Depthofopening /overhangW Depthofopening /Clamping P Cuttingedgewith Safetysymbols width/Clamping range Jawwidth /tape width bevel Q Cuttingedge without bevel S
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