Technical information FISCHER CORE SERIES BRASSENVIRONMENTAL & MECHANICAL DATA BRASS TECHNICAL INFORMATIONCharacteristic Product type Value StandardSealing performance Unsealed connectors (mated) IP50 IEC 60529 Plugs (mated) with general IEC 60068-2-17 test Qk method 3, alternative bOperating temperature purpose sealed clamps1) IP68range Receptacles \"U\" body style IP69Corrosion resistance Receptacles \"E\" body styleEndurance See details on page A 15 IP68Vibration Unsealed connectors Hermetic: Tested: <10-8 mbar l/sec. IP69Radiation resistance2) Sealed receptacles \"E\" See details on page A 15 IEC 60512-6-11 i+j / IEC 60068-2-14-Nb Salt mist, 96 hours, IEC 60068-2-11 test Ka 5% salt solution, 35°C MIL-STD-202 method 101 condition A 10,000 mating cycles IEC 60512-5-9a / EIA-364-09 10 to 2000 Hz, 1.5 mm or 15g, 12 sweep cycles MIL-STD-202 method 204 condition B per axis, 20 minutes per 10-2000-10 Hz sweep cycle, no discontinuity > 1us PEEK: 107 Gy(=1000M Rads) FPM (Viton®) O-rings 105 Gy (=10M Rads)1) The sealing performance can be affected by the long term quality of the cable.2) For information only. Not tested by Fischer Connectors.Most of our connectors are completely sterilizable in autoclave, Cidex® , EtO, gamma radiation, Steris® or Sterrad®. Please contact us for more details.For more information visit: www.fischerconnectors.com.ELECTRICAL DATACharacteristic Contact size Typical values Standard 5.0 mΩContact resistance ø 0.5 mm 5.0 mΩ IEC 60512-2-2a/b10,000 mating cycles ø 0.7 mm 4.0 mΩ ø 0.9 mm 2.5 mΩ IEC 60512-3-1-3aInsulation resistance ø 1.3 mm 2.5 mΩ Method C ø 1.6 mm 2.5 mΩ ø 2.3 mm 1.5 mΩ ø 3.0 mm > 1010Ω B 11 - 2
FISCHER CORE SERIES BRASS Technical informationBRASS OPERATING TEMPERATURES TECHNICAL INFORMATION The temperature ranges quoted by the manufacturers of the plastic ma- If a composite connector system including accessories is used, then the terials are usually the absolute maximum values. When exposed to the item with the lowest temperature performance will dictate the operating mechanical and electrical stresses present in a connector, these values temperature limit of the system. The table below shows our recommend- are often unrealistic. ed operating temperature ranges. 9 4 56 10 3 8 1 22 7 3 Ref. Component Material Operating temperatures 1 Sealant “U“ Type -55°C to +200°C “E“ Type -65°C to +150°C 2 Insulator PEEK -65°C to +200°C PTFE (Teflon®) -65°C to +160°C 3 Standard O-rings PBT -65°C to +135°C Interface O-rings (option) FPM (Viton®) -20°C to +200°C 1) EPDM -50°C to +160°C 2) 4 Cable clamp seal TPE -70°C to +130°C Standard 5 Cable clamp High Voltage Connectors Brass -40°C to +100°C TPE POM -60°C to +100°C 6 Cable strain relief VMQ - Silicone rubber -60°C to +180°C 7 Protective Boots TPE Plug: Brass with FPM O-ring -60°C to +100°C Receptacle Brass with NBR O-ring -20°C to +200°C 1) 8 Sealing Caps Metallic POM with FPM O-ring -30°C to +110°C 1) TPE -20°C to +100°C 1) Plastic -55°C to + 85°C 9 Panel Spacer Soft Caps 10 Color Coding Washer Aluminium -20°C to + 60°C PP 1) Minimum mating temperature : 0°C. TEMPERATURE °C 2) Minimum mating temperature : -20°C. 0°C B 11 - 3 Technical Specifications
Notes FISCHER CORE SERIES BRASS BRASS TECHNICAL INFORMATION B 11 - 4
STAINLESS STEEL FISCHER CORE SERIES STAINLESS STEEL
KEY FEATURES FISCHER CORE SERIES STAINLESS STEEL The Fischer Core Series Stainless Steel connectors have been specially STAINLESS STEEL designed for applications where long-term, reliable solutions in extreme environments are required – such as nuclear and energy, medical, and food processing applications. They are not only safe, but also easy to clean, easy to handle and highly versatile. Made of 316L stainless steel shell, PEEK insulators, and EPDM o-rings, they offer the best radiation and corrosion resistance, while ensuring consistently high performance even in high temperatures. The connectors also allow microbiological sterilization and radioactive decontamination.PERFORMANCE RELIABILITY SOLUTIONS STERILIZATION■ Premium grade 316L ■ Premium materials ■ Wide range of body styles ■ Fully sterilizable stainless steel (316L, PEEK, EPDM) for out- & sizes ■ Decontamination fluids compatible standing chemical, temperature■ IP68 sealed solutions and radiation resistance ■ Remote handling for robotic (decon 90, RBS 25)■ 360° EMC shielding friendly operation and custom ■ High corrosion resistance solutions ■ PCB, Solder, Crimp contacts C 1
FISCHER CORE SERIES STAINLESS STEEL Table of contentsSTAINLESS STEEL PLUGS RECEPTACLES CABLE MOUNTED PANEL FRONT MOUNTED ■ Body style selection (S / ST).............................................................C 3 ■ Body style selection (DBEE)...........................................................C 3 ■ Technical dimensions...........................................................................C 12 ■ Technical dimensions...........................................................................C 13 PANEL REAR MOUNTED ■ Body style selection (DBPE)...........................................................C 3 ■ Technical dimensions...........................................................................C 13 FEEDTHROUGH PANEL FRONT MOUNTED ■ Body style selection (WDE 103 / 105 / 107).............................C 3 ■ Technical dimensions...........................................................................C 14 FOR ALL STAINLESS STEEL ■ Cable clamp sets.......................................................................................................... C 18 ■ Accessories.. .................................................................................................................... C 22 ■ Size selection..................................................................................................................... C 4 ■ Tooling................................................................................................................................. C 23 ■ Electrical & contact configurations...................................................................... C 5 ■ Technical information................................................................................................. C 27 ■ Options........................................................................................... C 11 ■ Cross-line technical information.......................................................................... A 9 ■ Part numbering................................................................................................................. C 16 C 2 Technical Specifications
Body style selection FISCHER CORE SERIES STAINLESS STEELPLUGS C 3CABLE S ST STAINLESS STEELMOUNTED Push-pull Push-pullBODY STYLES IP50 / IP68 IP50 / IP68Locking system Sealing Standard Remote handlingDesign RECEPTACLESPANEL FRONTMOUNTEDBODY STYLES DBEE WDESealing Hermetic HermeticDesign Front-projecting Bulkhead feedthroughPANEL REARMOUNTEDBODY STYLES DBPESealing HermeticDesign Rear-projectingAll dimensions and images shown are in millimeters and are for reference only.
FISCHER CORE SERIES STAINLESS STEEL Size selection CONNECTOR SIZE Multipole low voltage VERSUS CABLE DIAMETER Series Min Max Number cable ø cable ø of contacts 1) For max cable ø, values in parenthesis are validSTAINLESS STEEL for sealed connectors (IP68). 103 1.7 6.7 2-12 (6.2) 1) 105 1.5 10.7 2-27 107 5.7 22.7 4-55 mm 100 50 0 C 4 Technical Specifications
Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEELA/Z POLARITY Receptacle DBEE Plug S/STTo protect users from contact with dangerous voltages, Type \"A\" STAINLESS STEELmost Fischer connectors exist in two versions: Standard PolaritySTANDARD \"A\" POLARITY Type \"Z\"The contacts of the receptacle are protected Inverted Polarityagainst accidental touch.Recommended when voltage is present on the receptacle.INVERTED \"Z\" POLARITYThe contacts of the plug are protected againstaccidental touch.Recommended when voltage is present on the plug.IMPORTANT : AN \"A\" TYPE CONNECTOR CAN NEVER BE MATED WITH A \"Z\" TYPE CONNECTOR.A plug \"S\" has the same housing in type \"A\" as protected contacts. In most cases these BULKHEAD FEEDTHROUGH WDEin type \"Z\", but type \"A\" comes with unprotected are female contacts which are recessed in Type \"AZ\" is the standard version of the WDE.contacts while type \"Z\" is equipped with touch- the insulator. The flange side accepts an \"A\" type plug, and the threaded side accepts a \"Z\" type plug.Type \"A\" plug (S) WDE, type \"AZ\" Type \"Z\" plug (S)The \"ZA\" version of the WDE accepts a type \"Z\" plug at the flange side and accepts a type \"A\" plug at the threaded end. C 5
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurationsSTAINLESS STEEL CONTACT T YPES The Fischer Connectors’ contact designs are highly reliable and are guaranteed up to 5,000 mating cycles. All standard brass and bronze contacts for use in the Core Series are screw machined, and all are gold plated over a nickel underplate. Most connectors are available with solder, crimp or PCB contacts and each type is optimized for a particular application. SOLDER CONTACTS PCB CONTACTS CRIMP CONTACTS Most versatile PCB or Flex circuit mount Selectively annealed area Pre-installed contacts Reduced pin diameter Special tools required Qualified assemblers required Wave soldering Limited range of wire sizes ■ Can be produced with any type of contact ■ Designed to be mounted directly onto a PCB ■ Each contact has a selectively annealed block material and accept a wide range or flex circuit, can be used in wave soldering area which is deformed during assembly of wire sizes. operations for faster production assembly. by specialized tooling to assure proper termination of the wire to the contact. ■ Contacts are pre-installed in the insulator ■ Preferred for high rates of data transmission block, and the wires can be terminated due to the low distance to the board that their ■ Commonly used for field termination or repair, with any appropriately sized soldering iron. integration allows. This helps reducing signal as no soldering process is required. perturbations. ■ May require operators who are qualified ■ Not available for sealed or hermetic connectors. in specialized soldering techniques. ■ PCB pins are generally used on rear mounted panel connectors. C 6 Technical Specifications
Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL103 SERIES ● = Standard ❍ = Option Test voltage5) [kV] in mated position ReferenceContact types Wire size 2) Pin layout AC r.m.s DC Number of contacts Crimp Insulatingcontacts material Contact ø [mm] Rated voltage4) r.m.s [V] Current rating 3) [A] STAINLESS STEEL Solder Crimp PCB Solder Contact Contact Contact Contact contacts 1) to body to contact to body to contact1 03 AZ 051 max ø1.18mm max ø1.18mm1 03 AZ 052 103 AZ 053 2● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.5 2.2 2.2 3.0 250 13 103 AZ 054 1.5 1.8 2.0 250 121 03 AZ 056 AWG18 [16/30] AWG18-24 1.6 2.0 2.4 250 7.01 03 AZ 057 1.4 1.9 2.2 250 6.81 03 AZ 058 max ø1.18mm 1.3 2.0 2.0 250 5.2 103 AZ 062 1.3 2.0 2.0 250 5.0 3● ● PEEK 1.3 AWG17 [1] – 1.2 1.1 1.4 1.9 200 3.8 1.2 1.5 1.8 200 2.0 AWG18 [16/30] max ø0.79mm 4● ● PEEK 0.9 AWG21 [1] – 1.2 AWG22 [7/30] max ø0.79mm max ø0.83mm 5● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.1 AWG22 [7/30] AWG22-26 max ø0.79mm max ø0.62mm 6● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.0 AWG22 [7/30] AWG24-28 max ø0.79mm max ø0.62mm 7● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.0 AWG22 [7/30] AWG24-28 max ø0.79mm max ø0.62mm 8● ● PEEK 0.7 AWG21 [1] min ø0.38mm 0.8 AWG22 [7/30] AWG24-28 max ø0.43mm max ø0.43mm 12 ● ● ● PEEK 0.5 AWG26 [1] min ø0.20mm 0.9 AWG28 [19/40] AWG28-321) Stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs. C 7
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations105 SERIES ● = Standard ❍ = OptionSTAINLESS STEEL Contact types Wire size 2) Test voltage6) [kV] in mated position Reference AC r.m.s DC Pin layout NumberSolder Crimp Contact of contactscontact1)contacts to contact Insulating material– 4.0 Contact ø [mm]– 3.0 Rated voltage4)–3.5 r.m.s [V]–2.6 Current–3.0 rating3) [A]–2.0 Solder Crimp PCB – Contact Contact Contact 2.8 – to body to contact to body 3.21 05 AZ 051 2 ● PEEK 2.0 max ø2.03mm – 1.8 ≤ 630 261 05 AZ 087 ● AWG13 [1] – 2.5 3.0 4.0 3.0 ≤ 400 301 05 AZ 052 2 ● – 1.2 1.6 2.3 2.0 ≤ 400 23 105 AZ 053 ● AWG14 [7/22] 2.0 2.5 3.0 ≤ 320 20105 A Z 054 5) 3 ● 1.8 1.8 2.6 ≤ 320 251 05 AZ 067 ● PEEK 3.0 max ø3.13mm 3.0 2.0 4.0 ≤ 320 7.0 4 ● 1.8 1.5 2.5 ≤ 250 10105 A 124 AWG9 [1] 1.7 2.0 2.5 18.5 1 ● 1.2 2.2 1.8 ≤ 320 7.5105 AZ 101 5) 7 AWG10 [105/30] 1.2 1.2 1.8 25 3.0 2.0 4.0 5.0 6 PEEK 2.0 max ø2.03mm 1.8 1.5 2.5 AWG13 [1] 8 AWG14 [7/22] 2 8 PEEK 2.0 max ø2.03mm AWG13 [1] 6 AWG14 [7/22] 1 9 PEEK 2.0 max ø2.03mm 1.3 AWG13 [1] 8 AWG14 [7/22] max ø1.18mm AWG17 [1] AWG18 [16/30] PEEK 1.3 max ø1.18mm AWG17 [1] AWG18 [16/30] PEEK 2.3 max ø2.48mm 1.3 AWG11 [1] AWG12 [7/20] max ø1.18mm AWG17 [1] AWG18 [16/30] ● PEEK 2.0 max ø2.03mm 1.3 AWG13 [1] AWG14 [7/22] max ø1.18mm AWG17 [1] AWG18 [16/30]1) Stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Contact dia. 2.0 is positioned to make contact first and break last.6) Measured with S plug and D receptacle.C 8 Technical Specifications
Electrical & contact configurations FISCHER CORE SERIES STAINLESS STEEL105 SERIES ● = Standard ❍ = Option Test voltage8) [kV] in mated position Reference Contact types Wire size 2) Pin layout AC r.m.s DC Number of contactsSolder Crimp Contact Insulatingcontacts 1)contacts to contact material Contact ø 2.7 2.0 [mm] 2.2 2.2 Rated3.9 voltage4)1.9 r.m.s [V]2.2 Current2.1 rating3) [A]2.0 2.2 STAINLESS STEEL2.0 Solder Crimp PCB Contact Contact Contact 2.0 to body to contact to body 105 AZ 062 10 ● PEEK 1.3 max ø1.18mm max ø1.18mm 1.7 2.0 2.5 ≤ 320 9.01 05 AZ 069 ≤ 250 8.01 05 AZ 1045) ● ● AWG17 [1] min ø0.58mm ≤ 320 14 1.0105 A 1277) AWG18 [16/30] AWG18-24 ≤ 320 14 ≤ 250 1.01 05 AZ 058 12 ● ● PEEK 1.3 max ø1.18mm 1.4 1.5 1.8 ≤ 250 5.31 05 AZ 1106) ≤ 200 14 105 AZ 038 AWG17 [1] - ≤ 250 1.01 05 AZ 093 ≤ 250 4.51 05 AZ 102 AWG18 [16/30] 3.5 3.0 3 max ø1.18mm 1.3 AWG17 [1] 2.5 1.5 3.8 – 13 ● ● PEEK AWG18 [16/30] max ø0.79mm 10 0.7 AWG21 [1] 1.3 1.5 1.8 – AWG22 [7/30] max ø1.18mm 3 1.3 – min ø0.58mm 3.0 2.8 4.8 13 ● PEEK AWG18-24 max ø0.62mm 10 0.7 – 3.1 1.1 4.7 min ø0.38mm AWG24-28 max ø0.79mm max ø0.83mm 15 ● PEEK 0.9 1.4 1.6 1.8 ● ● AWG21 [1] min ø0.48mm AWG22 [7/30] AWG22-26 max ø1.86mm 4 1.6 AWG13 [1] 1.6 1.3 2.8 – 16 ● ● PEEK AWG14 [7/22] max ø0.79mm 12 0.7 AWG21 [1] 1.0 1.2 1.5 – AWG22 [7/30] max ø0.83mm max ø0.79mm 18 ● PEEK 0.9 1.4 1.6 1.8 ● ● AWG21 [1] min ø0.48mm AWG22 [7/30] AWG22-26 24 ● ● PBT 0.7 max ø0.79mm 1.2 1.5 1.5 AWG21 [1] – AWG22 [7/30] 27 ● PEEK 0.7 max ø0.79mm max ø0.62mm 1.2 1.5 1.5 ● ● AWG21 [1] min ø0.38mm AWG22 [7/30] AWG24-281) Stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Contacts dia. 1.3 are positioned to make contact first and break last.6) Contacts dia. 1.6 are positioned to make contact first and break last.7) Inverted polarity: female contacts on plug/male contact on receptacle8) Measured with S plug and D receptacle. C 9
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations 107 SERIES ● = Standard ❍ = Option Contact Test voltage5) [kV] in mated position typesSTAINLESS STEEL Wire size 2) AC r.m.s DC Reference Male solder Female solder Pin layout contacts 1) contacts 1) Number of contacts Insulating material Contact ø [mm] Rated voltage 4) r.m.s [V] Current rating 3) [A] Solder Crimp PCB Contact Contact Contact Contact to body to contact to body to contact 107 AZ 013 max ø2.93mm max ø2.28mm 4● PTFE 2.3 AWG9 [1] AWG12 [1] 6.5 7.0 10 11 ≤ 1000 26 ≤ 800 25 AWG10 [37/26] AWG14 [105/34] ≤ 500 13 ≤ 400 7.5 107 AZ 018 ● PTFE max ø2.93mm max ø2.28mm ≤ 320 6.5 6 7.0 2.3 AWG9 [1] AWG12 [1] 4.5 4.5 6.0 6.0 ≤ 400 3.0 ❍ PEEK AWG10 [37/26] AWG14 [105/34] 107 AZ 015 ● PTFE max ø2.08mm max ø2.03mm 19 2.0 AWG12 [1] AWG13 [1] 2.0 2.5 2.5 3.2 ❍ PEEK AWG14 [7/22] AWG14 [7/22] 107 AZ 051 ● PTFE max ø1.18mm max ø1.18mm 27 1.3 AWG17 [1] AWG17 [1] 2.0 2.0 3.0 3.2 ❍ PEEK AWG18 [16/30] AWG18 [16/30] 107 AZ 052 ● PTFE max ø1.18mm max ø1.18mm 40 1.3 AWG17 [1] AWG17 [1] 1.8 1.5 2.5 2.0 ❍ PEEK AWG18 [16/30] AWG18 [16/30] max ø1.18mm max ø1.18mm 8 ● PTFE 1.3 AWG17 [1] AWG17 [1] 2.0 1.8 2.8 2.5 55 ❍ 107 AZ 023 AWG18 [16/30] AWG18 [16/30] 47 max ø0.79mm max ø0.88mm PEEK 0.9 AWG21 [1] AWG20 [1] 1.7 1.5 2.5 2.1 AWG22 [7/30] AWG22 [19/34] 1) Stranding values are in brackets. 2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. 3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b. 4) Recommended operating voltage at sea level measured according to IEC 60664-1. 5) Measured with S plug and D receptacle.C 10 Technical Specifications
Options FISCHER CORE SERIES STAINLESS STEELMECHANICAL CODING Keying codes option All Multipole body styles are mechanically coded.For easy connect / Disconnect operations Code 1 is the standard, but other codes can be requested.Our contact blocks are engineered with arc-shape metal guides, whichensure precise alignment of connectors during the mating process. This guiding mechanism provides: Code 1 STAINLESS STEEL ■ Increased safety and user friendliness by Receptacle preventing misconnection. Other keying codes are available on request, please contact us. ■ Easy mating cycles, can be blind-mated. Images are for reference only.MULTIPOLE LOW VOLTAGE OPTIONSOPTIONS CONTACT TYPE FOR PANEL MOUNTED CONNECTORS 1 Housing color Natural Applicable for Last digit Description Which housing color do you need ? Stainless steel 0 Front mounted : 9 Standard : solder contacts2 Contact block material PEEK DBEE Which contact block material do you need ? 0 With PCB (Printed Circuit Board) Rear mounted : contacts instead of solder contacts3 Contact type Solder Crimp1) DBPE Which contact type do you need ? Standard : PCB (Printed Circuit Board) contacts Keying code Code 1 -130 -150 9 With solder contacts instead of PCB4 Which keying code (Printed Circuit Board) contacts do you need ? Options are available on request, please contact us.1) Crimp contacts are not an option for sealed or hermetic connectors. C 11
FISCHER CORE SERIES STAINLESS STEEL Technical dimensions PLUGS CABLE MOUNTED S BODY STYLESTAINLESS STEEL ~A ød~B øD 12 Series A B D d max 1 Torque 1 2 Unsealed Sealed 103 [Nm] 105 107 46 35 12 6.7 6.2 10 1.0 10 62 47 18 10.7 10.7 15 3.5 16 110 85 34 22.7 22.7 32 10.0 32 Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket. Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.C 12 Technical Specifications
Technical dimensions FISCHER CORE SERIES STAINLESS STEELRECEPTACLES PANEL REARPANEL FRONT MOUNTEDMOUNTED DBPEDBEE BODY STYLESBODY STYLES ~A øD ~A C C øDB min/max. øD1with or without M ground tag STAINLESS STEELor ground pin M 1 C1 2 2.54 ~E B min/max.Series A B C C1 ø D M 1 Torque 1 2 Series A B C D D1 E M Torque max. [Nm] max. [Nm]103 23 4.0 13.0 3.0 18 14x1 17 3.0 14 103 26 3.0 7.8 18 18 15.5 14x1 15 TG00.001 3.0105 32 5.0 19.0 4.0 27 18x1 22 6.0 22107 47 5.0 24.0 5.0 45 36x2 TX00.107 16 38PANEL CUT-OUT PANEL CUT-OUTSeries DBEE Series DBPE 103 14.1103 14.1105 18.1107 36.2 ød ødAll dimensions and images shown are in millimeters and are for reference only. C 13
FISCHER CORE SERIES STAINLESS STEEL Technical dimensions FEEDTHROUGH A 2 PANEL FRONT MOUNTED WDE 103 BODY STYLESTAINLESS STEEL A WDE 105 B min/max. C1 BODY STYLE øD øDC M 12 M 1 B min/max. C1 Series A B C C1 øD M 1 1) Torque 1 2 14 103 40 max - 4 17 12x1 14 [Nm] 14 105 62 4 27 20x1 22 17 23 2.5 46 6.5 PANEL CUT-OUT The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs. Series WDE The \"AZ\" version of the feedthrough accepts a type \"A\" plug on the flange side and a type \"Z\" plug on the threaded end, which is typically oriented toward the interior of the chassis. In the version \"ZA\" the connections \"A\" and \"Z\" are inverted. 103 12.1 105 20.1 Dimension \"B max\" specifies the maximum panel thickness. For panels thinner than the unthreaded section \"E min\", we can provide spacers as shown accessories section, page B 8-16. 1) Assembly tool for side hex nut, see Accessories section, page C 26. ødC 14 Technical Specifications
Technical dimensions FISCHER CORE SERIES STAINLESS STEELFEEDTHROUGH A øDPANEL FRONTMOUNTED STAINLESS STEELWDE 107BODY STYLE E min M B min/max. C1Series A B C1 øD E min M 1) Torque 1107 92 5 45 20 36x2 min/max TX00.107 [Nm] 20/76 17PANEL CUT-OUT The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs.Series WDE The \"AZ\" version of the feedthrough accepts a type \"A\" plug on the flange side and a type \"Z\" plug on the threaded end,107 36.2 which is typically oriented toward the interior of the chassis. In the version \"ZA\" the connections \"A\" and \"Z\" are inverted. Dimension \"B max\" specifies the maximum panel thickness. For panels thinner than the unthreaded section \"E min\", we can provide spacers as shown in accessories section, page B 8-16. 1) Assembly tool for side slotted nut, see Accessories section, page C 27. ø d Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values.All dimensions and images shown are in millimeters and are for reference only. C 15
FISCHER CORE SERIES STAINLESS STEEL Part numbering ORDERING INFORMATION CONNECTORS PARTS Body style Size Polarity Part system A How to build a part number Refer to the table aside to find the PART NUMBER EXAMPLES A information you need to build the part number to order your selected Plug ST- S 103 connector.STAINLESS STEEL For customized solutions, ST- S cable mounted plug in Series 103 with please contact us. 6 (multipole) low voltage male contacts and following options. Receptacle ST- DBEE 103 ST- DBEE panel mounted receptacle in Series 103 with 6 (multipole) low voltage female contacts and following options. Cable mounted plugs Series As standard rule 103 A = male contacts on plug S 105 and female contacts on ST 107 receptacle Panel mounted See page C 4 Z = female contacts on receptacles or Technical dimensions C 12 plug and male contacts on receptacle DBEU/DBEE DBPU/DBPE See page C 5 WDE C 16 Technical Specifications
Part numbering FISCHER CORE SERIES STAINLESS STEEL RELATED ITEMSContact configuration Options Cable clamp sets for cable mounted plugs & receptacles Accessories Tooling 056 -130 + 056 Natural stainless steel housing, PEEK contact blocks with solder contacts, Ex: ST-CR105C 2C3 A150 Ex:TX00.240 STAINLESS STEELThree-digit number keying code 1 and clamp nut without bend relief. Stainless steel cap Crimping toolspecific for eachpin layout -130 Not applicable as panel mountedSee page C 7 Natural stainless steel housing, PEEK contact blocks with solder contacts and keying code 1. Specific suffix Below cable clamp sets Protective sleeves Spanners / Wrenches corresponding should be ordered separately Soft caps Crimping tools to selected options Metal caps Tools for crimp contacts Spacers and high voltage Housing color Multipole low voltage Washers contacts Example : ST- S 103 A056 - 130 + Mounting nuts Natural Stainless Steel See page C 23 Clamp set ordering line E31 103.1/6.7 + B See page C 22 Contact block insulating See page C 18 material PEEK Contact type Solder Crimp PCB Mechanical coding of the contact block Clamp nut type & color Other options See page C 11 C 17
FISCHER CORE SERIES STAINLESS STEEL Cable clamp sets INTRODUCTIONSTAINLESS STEEL To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust and high quality cable clamp sets : ■ Collet style clamp system retaining cable over large jacket surface area. ■ Protection of small diameters and delicate conductors. Cable clamp sets are suitable for all cable mounted connectors. RANGE OVERVIEW : S, U & E CABLE CLAMP SETS PART NUMBERING Fischer Connectors offers three types of cable clamps sets. The table below will help you select the one corresponding to your needs. Cable clamp sets below should be ordered separately Cable clamp set Do you need the interface Do you need the connector Multipole low voltage between the cable and the to be terminated to the cable shield ? ST- S 103 A056-130 + connector to be sealed ? Examples connector ordering line S - Shielded Unsealed Sealed Unshielded Shielded ST- S103 A056-130 + U - Unshielded ● ● ● E - Environmental ● ● Clamp set ordering line ● ● E3 102.5/2.0 For 107 connector series, only S and E cable clamp sets are available. See following pages for cable clamp sets selection. C 18 Technical Specifications
Cable clamp sets FISCHER CORE SERIES STAINLESS STEEL103 SERIES Sleeve Washer Clamp Cable dia. range Collet Ø Cable clamp set STAINLESS STEELS PEEK or PBT insulatorSHIELDED 1.7 - 2.2 2.2 2.2 - 2.7 2.7 E31 103.1/2.2 + BShielded cable clamp with spacer and sleeve. 2.7 - 3.2 3.2 E31 103.1/2.7 + B 3.2 - 3.7 3.7 E31 103.1/3.2 + B Ø 3.7 - 4.2 4.2 E31 103.1/3.7 + B Ø 4.2 - 4.7 4.7 E31 103.1/4.2 + B 4.7 - 5.2 5.2 E31 103.1/4.7 + B 5.2 - 5.7 5.7 E31 103.1/5.2 + B 5.7 - 6.2 6.2 E31 103.1/5.7 + B 6.2 - 6.7 6.7 E31 103.1/6.2 + B E31 103.1/6.7 + BU Clamp Cable dia. range Collet Ø Cable clamp setUNSHIELDED PEEK or PBT insulator 2.2 - 3.2 3.2Unshielded, one-piece cable clamp. 3.2 - 4.2 4.2 E3 103.6/3.2 4.2 - 4.7 4.7 E3 103.6/4.2 4.7 - 5.2 5.2 E3 103.6/4.7 5.2 - 5.7 5.7 E3 103.6/5.2 5.7 - 6.2 6.2 E3 103.6/5.7 6.2 - 6.7 6.7 E3 103.6/6.2 E3 103.6/6.7 Cable dia. rangeE Sleeve Ring Washer Clamp Collet Ø Cable clamp setENVIRONMENTAL Seal 1.7 - 2.2 PEEK or PBT insulator 2.2 - 2.7 2.2Environmentally sealed clamp for use with shielded 2.7 - 3.2 2.7 E31 103.2/2.2 + Bor unshielded cables. 3.2 - 3.7 3.2 E31 103.2/2.7 + B 3.7 - 4.2 3.7 E31 103.2/3.2 + B Ø 4.2 - 4.7 4.2 E31 103.2/3.7 + B 4.7 - 5.2 4.7 E31 103.2/4.2 + B 5.2 - 5.7 5.2 E31 103.2/4.7 + B 5.7 - 6.2 5.7 E31 103.2/5.2 + B 6.2 E31 103.2/5.7 + B E31 103.2/6.2 + BAll dimensions and images shown are in millimeters and are for reference only. C 19
FISCHER CORE SERIES STAINLESS STEEL Cable clamp setsSTAINLESS STEEL 105 SERIES Sleeve Spacer Clamp Cable dia. range Collet Ø Cable clamp set S PEEK or PBT insulator SHIELDED 3.2 - 4.2 4.2 4.2 - 5.2 5.2 E3 105.1/4.2 + B Shielded cable clamp with spacer and sleeve. 5.2 - 6.2 6.2 E3 105.1/5.2 + B 6.2 - 7.2 7.2 E3 105.1/6.2 + B Ø 7.2 - 8.2 8.2 E3 105.1/7.2 + B Ø 8.2 - 9.2 9.2 E3 105.1/8.2 + B 9.2 - 10.0 10.0 E3 105.1/9.2 + B 10.0 - 10.7 10.7 E3 105.1/10.0 + B E3 105.1/10.7 + B U Clamp Cable dia. range Collet Ø Cable clamp set UNSHIELDED PEEK or PBT insulator 2.5 - 3.5 3.5 Unshielded, one-piece cable clamp. 3.5 - 4.5 4.5 E3 105.6/3.5 4.5 - 5.5 5.5 E3 105.6/4.5 5.5 - 6.5 6.5 E3 105.6/5.5 6.5 - 7.5 7.5 E3 105.6/6.5 7.5 - 8.5 8.5 E3 105.6/7.5 8.5 - 9.5 9.5 E3 105.6/8.5 9.5 - 10.5 10.5 E3 105.6/9.5 E3 105.6/10.5 E Sleeve Ring Washer Clamp Cable dia. range Collet Ø Cable clamp set ENVIRONMENTAL Seal PEEK or PBT insulator 3.2 - 4.2 4.2 Environmentally sealed clamp for use with shielded 4.2 - 5.2 5.2 E31 105.2/4.2 + B or unshielded cables. 5.2 - 6.2 6.2 E31 105.2/5.2 + B 6.2 - 7.2 7.2 E31 105.2/6.2 + B Ø 7.2 - 8.2 8.2 E31 105.2/7.2 + B 8.2 - 9.2 9.2 E31 105.2/8.2 + B 9.2 - 10.0 10.0 E31 105.2/9.2 + B 10.0 - 10.7 10.7 E31 105.2/10.0 + B E31 105.2/10.7 + B C 20 Technical Specifications
Cable clamp sets FISCHER CORE SERIES STAINLESS STEEL107 SERIES Sleeve Spacer ClampSSHIELDED Ø ØShielded cable clamp with spacer and sleeve. STAINLESS STEELCable dia. Collet Ø Cable clamp set Cable dia. Collet Ø Cable clamp set Cable dia. Collet Ø Cable clamp setrange PTFE insulator range PTFE insulator range PTFE insulator5.7 - 7.2 7.2 11.2 - 12.2 12.2 16.2 - 17.2 17.2 8.2 E3 107.1/7.2 13.2 E3 107.1/12.2 18.2 E3 107.1/17.27.2 - 8.2 9.2 12.2 -13.2 14.2 17.2 - 18.2 19.2 10.2 E3 107.1/8.2 15.2 E3 107.1/13.2 20.2 E3 107.1/18.28.2 - 9.2 11.2 13.2 - 14.2 16.2 18.2 - 19.2 21.2 E3 107.1/9.2 E3 107.1/14.2 22.7 E3 107.1/19.29.2 - 10.2 14.2 - 15.2 19.2 - 20.2 E3 107.1/10.2 E3 107.1/15.2 E3 107.1/20.210.2 - 11.2 15.2 - 16.2 20.2 - 21.2 E3 107.1/11.2 E3 107.1/16.2 E3 107.1/21.2 21.2 - 22.7 E3 107.1/22.7E Sleeve Ring Washer ClampENVIRONMENTAL SealEnvironmentally sealed clamp for use with shieldedor unshielded cables.Cable dia. Collet Ø Cable clamp set Cable dia. Collet Ø Cable clamp set Cable dia. Collet Ø Cable clamp setrange PTFE insulator range PTFE insulator range PTFE insulator5.7 - 7.2 7.2 11.2 - 12.2 12.2 16.2 - 17.2 17.2 8.2 E3 107.2/7.2 13.2 E3 107.2/12.2 17.2 - 18.2 18.2 E3 107.2/17.27.2 - 8.2 9.2 12.2 -13.2 14.2 18.2 - 19.2 19.2 E3 107.2/18.2 10.2 E3 107.2/8.2 15.2 E3 107.2/13.2 19.2 - 20.2 20.2 E3 107.2/19.28.2 - 9.2 11.2 13.2 - 14.2 16.2 20.2 - 21.2 21.2 E3 107.2/20.2 E3 107.2/9.2 E3 107.2/14.2 21.2 - 22.7 22.7 E3 107.2/21.29.2 - 10.2 14.2 - 15.2 E3 107.2/22.7 E3 107.2/10.2 E3 107.2/15.210.2 - 11.2 15.2 - 16.2 E3 107.2/11.2 E3 107.2/16.2All dimensions and images shown are in millimeters and are for reference only. C 21
FISCHER CORE SERIES STAINLESS STEEL Accessories STAINLESS STEEL CAPS A FOR PLUGSSTAINLESS STEELSeriesPart number O-ring material Caps Stainless steel cable Crimp ferrule Part number øD øDADLength Covering material Ø1 Ø1100300.922 Ø 3.221 13150 FEP - Teflon® 103 ST-CP103C 2C3 A100 EPDM 29 20 350 105 ST-CP105C 2C3 A150 47 40 107 ST-CP107C 2C3 A350 Material - Cap: Stainless steel 316L – Crimp ferrule: aluminium FOR RECEPTACLES A Series Part number O-ring material Caps Stainless steel cable Crimp ferrule Crimp lug Part number Part number 103 ST-CR103C 2C3 A100 EPDM AD Length Covering material 105 ST-CR105C 2C3 A150 13 15 FEP - Teflon® 300.922 300.299 107 ST-CR107C 2C3 A350 21 19 100 26 36 150 Material - Cap: Stainless steel 316L – Crimp ferrule: aluminium 350C 22 These metal caps are fitted with an EPDM O-ring seal. They protect and seal the mating face of the plugs and receptacles. To attach the ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. Technical Specifications
Tooling FISCHER CORE SERIES STAINLESS STEELTOOLING FOR CRIMP CONTACTSSeries Polarity Contact diameter (mm) 0.5 0.7 0.9 1.3 1.6 STAINLESS STEEL Part number Part number Part number Part number Part number Contact Positioner Contact Positioner Contact Positioner Contact Positioner Contact Positioner 200.2402 TX00.311 --103 Male 200.2113 TX00.300 200.2884 TX00.304 200.2890 TX00.307 200.2214 TX00.312 -- 200.2885 TX00.305 200.2892 TX00.309 200.2403 TX00.338 Female 200.2114 TX00.302 200.2884 TX00.304 200.2891 TX00.308 200.2214 TX00.312 200.1653 TX00.313 200.2886 TX00.306 200.2893 TX00.310 200.1654 TX00.314105 Male -- TX00.240 TX00.240 TX00.240 TX00.242 Female - -Crimp tool part number TX00.240See following pages for description of crimp tool and positioner. C 23
FISCHER CORE SERIES STAINLESS STEEL ToolingSTAINLESS STEEL CRIMPING TOOLS POSITIONER CRIMP TOOL ULTRA PRECISION SUITABLE FOR CRIMP TOOL TX00.240 FOR CLOSED C CRIMP TERMINATION Part number Contact dia. C crimp tool SUITABLE FOR CRIMP TOOL TX00.242 TX00.240 0.5 BALMAR 18 - 000 For the choice of Fischer Connectors’ positioner, 0.7 or please refer to section \"Tooling\", page B 9-3. 0.9 1.3 DANIELS MH - 800 TX00.242 1.6 ASTROTOOL 615708 The best choice of precision crimp tools for highly reliable eight indenter crimping per US-MIL, IEC and DIN Specifications. Positioners have to be ordered according to contact. Standards IEC 60203 / DIN 41 611, Part 3 / MIL-C-22520, Class I, Type 1 C 24 Technical Specifications
Tooling FISCHER CORE SERIES STAINLESS STEELFOR CRIMP CONTACTS CONTACTCONTACT EXTRACTION TOOLINSERTION TOOL STAINLESS STEELPart number Contact dia. Description Part number Contact dia. Description TX00.214 0.5 TX00.213 0.5 TX00.210 0.7 Tool for inserting male and female removable TX00.200 0.7 Tool for extracting male and female removable TX00.211 0.9 crimp contacts into the contact block. TX00.205 0.9 crimp contacts from the contact block. TX00.273 1.3 Especially recommended for small gauge TX00.212 1.3 The sleeve of this tool is pushed over the contact, and fragile wires. TX00.201 1.6 to release the contact retaining mechanism. The tool plunger is then pushed to ejectMaterial the contact.Handle: black POM (Delrin®)Fork: tool steel, chrome plated Material Housing and plunger: black POM (Delrin®) Sleeve: stainless steel Slide: tool steelAll dimensions and images shown are in millimeters and are for reference only. C 25
FISCHER CORE SERIES STAINLESS STEEL Tooling SPANNERS & NUTDRIVER HOOK SPANNER DOUBLE-END OPEN SPANNER EXTRA THIN FOR SIDE SLOTTED NUTSSTAINLESS STEEL Part number Opening Length Fork thickness Part number Thread size Nut outer dia. across flats TX00.107 M35x1 / M36x1 39 – 43 2.5 TX00.010 10 104 3.0 Material – Hardened tool steel, gunmetal finish TX00.014 14 130 Material – Chrome alloy steel, chrome plated, fork angles – 15° and 75° OPEN-END SPANNER NUTDRIVER WITH T-HANDLE EXTRA THIN AND HEX DRIVE FOR DECORATIVE SLOTTED NUTS øD Part number Opening Length Fork thickness Part number Thread size Nut outer dia. D Hex drive across flats TG00.001 M14 x 1 18 21 10 TX00.015 145 5.2 TX00.016 15 160 3.2 TX00.017 16 160 5.5 TX00.022 17 196 6.5 TX00.032 22 270 8.0 32 Material – Chrome vanadium steel, chrome plated, fork angle – 15° Material – Hardened tool steel, nickel plated C 26 Technical Specifications
Technical information FISCHER CORE SERIES STAINLESS STEELMATERIAL & SURFACE TREATMENTSMetal parts Metal parts Designation Material Standard Designation Finish STAINLESS STEEL ISO 316L/1.4404 - StandardShell (Housing), clamp nut, -decorative slotted nut Stainless X2CrNiMo17-12-2 Nickel steel SAE-AMS-QQ-N-290 / SAE-AMS2404Cable clamp, inner sleeve, spacers 1 µm Gold overand rings, Brass CuZn39Pb3 CW614N / UNS C 38500 Nickel MIL-DTL-45204D /Type 1 + ASTM B488nuts and washers Brass CuZn39Pb3 CW614N / UNS C 38500Contacts Male (solder) Bronze CuSn4Zn4Pb4 CW456K / ASTM B 139 / UNS C 54400 Female, Male (crimp)Other material and surface treatments are available on request.Insulator and sealing Contact blocks and other insulators for our standard connectors are manufacturedfrom high performance engineering plastic materials. The standard materials ofeach connector series are listed under Electrical & contact configurations in pagesC 7 through C 10. Ceramics and other dielectrics are available on special order.Insulator and sealing International symbol FlammabilityInsulator PEEK UL 94 V-OInterface O-rings (receptacles) FPM (Viton ®) EPDM UL 94 V-O / UL 94 HBSealant material - IP68 Silicon compound UL 94 V-O(receptacles) - Hermetic Epoxy compound UL 94 HBCable sealing (plugs) TPE-S UL 94 HB- IP68Our products are RoHs compliant and conform with the EC Directives 2002/95/EC.All dimensions and images shown are in millimeters and are for reference only. C 27
FISCHER CORE SERIES STAINLESS STEEL Technical information ENVIRONMENTAL & MECHANICAL DATA Characteristic Product type Value Standard Unsealed connectors (mated) IP50STAINLESS STEEL Sealing performance Plugs (mated) with general IP68 IEC 60529 purpose sealed clamps1) IP69 Operating temperature range IEC 60068-2-17 test Qk method 3, alternative b Corrosion resistance Receptacles \"U\" body style IP68 IEC 60512-6-11 i+j / IEC 60068-2-14-Nb Endurance IEC 60068-2-11 test Ka Vibration Receptacles \"E\" body style Hermetic: Tested: <10-8 mbar l/sec. IP69 MIL-STD-202 method 101 condition A IEC 60512-5-9a / EIA-364-09 See details on page A 15 See details on page A 15 MIL-STD-202 method 204 condition B Salt mist, 1,000 hours, 5% salt solution, 35°C 5,000 mating cycles 10 to 2000 Hz, 1.5 mm or 15g, 12 sweep cycles per axis, 20 minutes per 10-2000-10 Hz sweep cycle, no discontinuity > 1us Radiation resistance2) Unsealed connectors PEEK: 107 Gy(=1000M Rads) Sealed receptacles \"E\" FPM (Viton®) O-rings 105 Gy (=10M Rads) 1) The sealing performance can be affected by the long term quality of the cable. 2) For information only. Not tested by Fischer Connectors. Most of our connectors are completely sterilizable in autoclave, Cidex® , EtO, gamma radiation, Steris® or Sterrad®. Please contact us for more details. For more information visit: www.fischerconnectors.com. ELECTRICAL DATA Characteristic Contact size Typical values Standard 5.0 mΩ Contact resistance ø 0.5 mm 5.0 mΩ IEC 60512-2-2a/b 5,000 mating cycles ø 0.7 mm 4.0 mΩ ø 0.9 mm 2.5 mΩ IEC 60512-3-1-3a Insulation resistance ø 1.3 mm 2.5 mΩ Method C ø 1.6 mm 2.5 mΩ ø 2.3 mm 1.5 mΩ ø 3.0 mm > 1010Ω C 28 Technical Specifications
Technical information FISCHER CORE SERIES STAINLESS STEELOPERATING TEMPERATURESThe temperature ranges quoted by the manufacturers of the plastic ma- If a composite connector system including accessories is used, then the STAINLESS STEEL terials are usually the absolute maximum values. When exposed to the item with the lowest temperature performance will dictate the operatingmechanical and electrical stresses present in a connector, these values temperature limit of the system. The table below shows our recommend- are often unrealistic. ed operating temperature ranges. 9 10 3 4 561 22 783 Ref. Component Material Operating temperatures “U“ Type -55°C to +200°C 1 Sealant “E“ Type -65°C to +150°C PEEK -65°C to +200°C 2 Insulator FPM (Viton®) -20°C to +200°C 1) EPDM -50°C to +160°C 2) 3 Standard O-rings TPE -70°C to +130°C Interface O-rings (option) Standard TPE -60°C to +100°C 4 Cable clamp seal VMQ - Silicone rubber -60°C to +180°C TPE -60°C to +100°C 5 Cable clamp Brass -20°C to +200°C 1) Metallic -30°C to +110°C 1) 6 Cable strain relief Plug: Stainless steel with EPDM O-ring -20°C to +100°C 1) Plastic Receptacle: Stainless steel with EPDM O-ring -20°C to + 85°C 7 Protective Boots Soft Caps POM with FPM O-ring Aluminium TPE -20°C to + 60°C 8 Sealing Caps PP TEMPERATURE °C 9 Panel Spacer 0°C 10 Color Coding Washer1) Minimum mating temperature : 0°C.2) Minimum mating temperature : -20°C. C 29
FISCHER CORE SERIES ALULITETMALULITE FISCHER CORE SERIES ALULITET M Technical Specifications
FISCHER CORE SERIES ALULITETMKEY FEATURES The aluminum engineered Fischer Core Series AluLiteTM is ultralight and compact, ALULITE offering an excellent strength-to-weight ratio. This push-pull circular connector smoothly fits in with your product design and offers an easy-to-use color coding system featuring products available in black, grey, red and blue. Significantly lighter (around 50%) than typical metal connectors, the Fischer Core Series AluLiteTM is ideal for mobile equipment, portable systems or hand-held devices.ULTRALIGHT RUGGED DESIGN MODULAR EASY MATING■ 50% lighter than typical ■ 360° EMC shielded to ■ Wide range of colors ■ Easy connect / metal connectors eliminate interference for visual coding disconnect options■ Enhanced efficiency ■ Sealed up to IP68 or hermetic ■ Easy to integrate ■ Over 10,000 mating cycles on mobile equipment in product design ■ Operating temperature :■ Compact & rugged -50°C to +150°C ■ High flexibility construction D 1
FISCHER CORE SERIES ALULITETM Table of contents PLUGS RECEPTACLES CABLE MOUNTED PANEL FRONT MOUNTED ■ Body style selection (S / SC ; SS/SSC).............................................D 4 ■ Body style selection (D ; DEU/DEE)........................................................ D 5 ■ Technical dimensions.............................................................................D 6 ■ Technical dimensions..................................................................................... D 8 ■ Part numbering........................................................................................D 7 ■ Part numbering................................................................................................ D 9ALULITE PANEL REAR MOUNTED ■ Body style selection (DBPU/DBPE ; DBPLU/DBPLE)...................... D 5 ■ Technical dimensions..................................................................................... D 10 ■ Part numbering................................................................................................ D 11 FOR ALL ALULITETM ■ Tooling ................................................................................................................................. D 29 ■ Technical information.......................................................................................................D 30 ■ Electrical & contact configurations............................................................................D 12 ■ Technical information.......................................................................................................A 9 ■ Cable clamp sets ..............................................................................................................D 18 ■ Accessories....................................................................................................................... D 24 D 2 Technical Specifications
Body style selection FISCHER CORE SERIES ALULITETMPLUGS*CABLEMOUNTEDBODY STYLES S SC SS SSCLocking system Push-pull Quick-release Push-pull Quick-releaseSealing IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68Design Standard Standard Short/Overmolding Short/Overmolding ALULITERECEPTACLES* D DEU DEEPANEL FRONT IP50 IP68 HermeticMOUNTED Rear-projecting Rear-projectingBODY STYLES Sealing Design PANEL REAR DBPU DBPE DBPLU DBPLEMOUNTED IP68 Hermetic IP68 HermeticBODY STYLES Rear-projecting Front-projectingSealing Design *See full color selection in part numbering sections (pages D 7, D 9, D 11). D 3
FISCHER CORE SERIES ALULITETM Body style selection PLUGS Body style S SC SS SSCALULITE Protection Sealed up to IP68 Locking system 360° EMC shielded Contact types Push-pull Design specifics Emergency release Crimp Assembly specifics Solder Colored housing Shortened body Cable mounted Overmoldable Heat shrinkable Other body styles available on request. D 4 Technical Specifications
Body style selection FISCHER CORE SERIES ALULITETMRECEPTACLESBody Style D DEU DEE DBPU DBPE DBPLU DBPLEProtection Sealed up to IP68 ●●●●●● ALULITE Hermetic ●●●Contact 360° EMC shieldedtypes Crimp ●●●●●●● Solder ●Design PCB ●●●●●●●specifics Colored housing ●●●●●●● Flush ●●●●●●●Assembly Front-projecting ●●●●●specifics Panel-mounted Front-mounting ● ● Rear-mounting ●●●●●●● ●●● ●●●●Other body styles available on request. D 5
FISCHER CORE SERIES ALULITETM Technical dimensionsPLUGS ~A SS/SSC ~A ~B BODY STYLES ~BCABLEMOUNTEDS/SCBODY STYLESALULITE Ød ØD Ø D2 Ø D1 Ød ØD 12 12Series Weight1) A B D d max 1 2 Series Weight1) A B D D1 D2 dmax 2) 1 2 (~g) (~g) Unsealed Sealed 7 7 30 20 9.0 9.5 12.0 3.8 7 8 10 10 33 22 12.0 12.5 15.0 6.0 10 11102 3 36 26 9 4.7 4.3 12 11 102 3 33 23 12.4 13.0 15.5 6.2 10 11 12 13 38 26 15.0 15.3 18.0 8.0 12 13103 8 46 35 12 6.7 6.2 15 16 103 7 44 29 18.0 18.4 21.2 10.0 15 161031 8 48 38 13 7.2 6.7 1031 8104 11 50 38 15 9.1 8.7 104 8105 19 62 47 18 10.7 10.7 105 161) Weight shown is without cable clamp set, overmolding or heat shrinking.2) Max. cable diameter below shield.D 6 Technical Specifications All dimensions and images shown are in millimeters and are for reference only.
Part numbering FISCHER CORE SERIES ALULITETMPLUGS Example : A. Housing B. Body style C. Size D. Contact blocks E. Options AL 12 31 SC 103 A 053 SR 11 11The configurator below is designedfor multipole contact blocks only.For coax or triax blocks, please contact us. Clamp nut Housing material For standard body length plugs (S) : ALULITE ■ AL = Aluminium ■ 11 = Standard clamp nut, no bend relief. Housing color 1) (See pages A 19 - A 23) For shortened body length Housing treatment plugs (SS) : 1231 = Black (chromium) ■ 13 = For heat shrinking / boots 1411 = Blue (anodized) ■ 14 = For injection / overmolding 1611 = Red (anodized) 1731 = Grey (chromium) Keying code Connector style ■ 11 = Code 1 ■ S = Straight plug, standard body length ■ 12 = Code 2 ■ SS = Straight plug, shortened body length ■ 13 = Code 3 Contact type Locking system ■ SR = Solder ■ CP = Crimp If standard automatic push-pull locking system desired, leave field blank. Contact configuration Other option possible : Three-digit number ■ C = Clic Loc, emergency release (see pages D 12 - D 17) Connector size Polarity 102, 103, 1031, 104 or 105 = Series ■ A = Male contacts on plug (See dimensions section page 6) ■ Z = Female contacts on plug 1) Fischer Connectors can not be held liable for small color variations that may appear from one batch to another. Example 1 Example 2 AL 1231-S-103-A062SR11-11 AL 1231-S-103-A053SR11-11 AL 1731-SS-102-A056SR12-13 D 7
FISCHER CORE SERIES ALULITETM Technical dimensions RECEPTACLES PANEL FRONT MOUNTED D ~A C DEU / DEE ~A 1 BODY STYLES B max. BODY STYLES C B ground groundALULITE ØD ØD M 2M Series Weight1) A B C DM Series Weight1) A B C DM 12 (~g) max (~g) min/max 102 3 19 1.5 11 9x0.5 11 102 4 20 2.5 14 9x0.5 11 11 103 5 23 9 1.5 14 12x1 14 103 9 23 8/102) 1031 8 25 8 2.0 16 14x1 17 1031 10 25 3.0 18 14x1 14 17 104 9 25 10 2.2 19 15x1 17 104 13 25 12 105 18 32 11 2.0 22 18x1 22 105 28 33 3.0 19 14x1 15 17 15 12 4.0 22 16x1 17 19 15 4.0 27 20x1 22 25 18 Series G H Fig. PANEL CUT OUT H Series G H Fig. PANEL CUT OUT G 102 9.1 8.5 1 HG 102 10.1 9.2 3 H G 103 12.1 11.2 1 103 14.1 12.5 3 1031 14.1 12.1 2 1031 14.1 13.0 2 GH 104 15.1 14.2 1 104 16.1 14.5 3 105 18.1 17.3 1 Fig. 1 Fig. 2 105 20.1 18.5 3 Fig. 2 Fig. 3 1) Weight includes nut. 2) In the 102 Series only, the thread does not go all the way to the flange but stops 8 mm away. For panels thinner than 8 mm, spacers are available.D 8 Technical Specifications All dimensions and images shown are in millimeters and are for reference only.
Part numbering FISCHER CORE SERIES ALULITETMRECEPTACLES A. Housing B. Body style C. Size D. Contact blocks E. Options AL 12 31 D EE 103PANEL FRONT Example : A 062 SR 11 11 G 11MOUNTED Housing material Nut typeThe configurator below is designed for multipole ■ AL = Aluminiumcontact blocks only. ■ 11 = HexagonalFor coax or triax blocks, please contact us. Housing color1) ■ 12 = None Housing treatment Grounding ■ Z = No 1231 = Black (chromium) ■ G = Yes 1411 = Blue (anodized) 1611 = Red (anodized) O-ring at plug interface ALULITE 1731 = Grey (chromium) If ‘No sealing level‘ chosen in Connector style section BC, leave field blank. ■ D = Flush (vs. panel) Options possible if you selected Front-mounting receptacle ‘Sealed (IP68) even unmated‘ or ‘Hermetic‘ : Sealing level ■ 11 = Viton If no sealing level desired, leave field blank. ■ 12 = EPDM (low temperature) Other options possible : ■ EU = Sealed (IP68) even unmated Keying code ■ EE = Hermetic ■ 11 = Code 1 Connector size ■ 12 = Code 2 102, 103, 1031, 104 or 105 = Series ■ 13 = Code 3 (See dimensions section)SPACERS Contact typeFOR DEU / DEE 1) Fischer Connectors can not be held liable for small color variationsBODY STYLES that may appear from one batch to another. Options possible if, in field BC,OF THE 102 SERIES you selected ‘No sealing level’ : Example 1 ■ SR = Solder Panel width Spacer part number AL 1611-DEU-1031-A019SR11-11G11 ■ CP = Crimp \"D\" only ■ PB = PCB 0.5 - 3.0 102.550 Example 2 Options possible if, in field BC, 2.5 - 5.5 102.551 AL 1411-DEU-102-A053SR11-11G11 you selected ‘Sealed (IP68) even 5.0 - 8.0 102.552 unmated’ or ‘Hermetic’ :Material : aluminium ■ SR = Solder ■ PB = PCB Contact configuration Three-digit number (see pages D 12 - D 17) Polarity ■ A = Female contacts on receptacle ■ Z = Male contacts on receptacle D 9
FISCHER CORE SERIES ALULITETM Technical dimensions RECEPTACLES ~A PANEL REAR ~E MOUNTED B max. DBPU / DBPE DBPLU / DBPLE A BODY STYLES BODY STYLES B max. ground groundALULITE ØD Ød ØD Ød ~C M CM E SERIES Weight1) A 2) B D d E2) C2) M 3) SERIES Weight1) A B C d D E M 3) (~g) max (~g) max 102 3 20 3.5 14 12 13 2.54 9x0.5 11 102 3 14.2 4.5 2.54 13 14 3.6 10x0.5 11 15 103 8 26 3.0 18 18 18 2.54 14x1 15 103 8 16.5 5.0 2.54 18 18 4.2 14x1 15 17 1031 8 23 3.0 19 18 15 2.54 14x1 22 1031 8 16.0 5.5 2.54 20 19 4.2 15x1 15 104 11 26 4.0 22 20 18 2.54 16x1 104 11 18.5 6.5 2.54 20 22 5.0 16x1 17 105 26 30 5.0 27 25 20 2.54 20x1 105 26 22.5 7.0 2.54 25 27 5.5 20x1 22 1) Weight includes nut. 2) Pin length and diameter vary according to contact configuration. Contact us for more information. 3) For information on nutdrivers ( ), see Tooling page D 29. SERIES G H Fig. PANEL CUT OUT SERIES G H Fig. PANEL CUT OUT H H 102 9.1 8.0 3 G HG 102 10.1 9.2 3 GH G 103 14.1 12.5 3 Fig. 2 Fig. 3 103 14.1 12.5 3 1031 14.1 12.1 2 1031 15.1 13.5 2 Fig. 2 Fig. 3 104 16.1 14.5 3 104 16.1 14.5 3 105 20.1 18.5 3 105 20.1 18.5 3D 10 Technical Specifications All dimensions and images shown are in millimeters and are for reference only.
Part numbering FISCHER CORE SERIES ALULITETMRECEPTACLES A. Housing B. Body style C. Size D. Contact blocks E. OptionsPANEL REAR 103MOUNTED Example : AL 12 31 DBPL E A 062 PB 11 11 G 13The configurator below is designed Housing material Nut typefor multipole contact blocks only. ■ AL = Aluminium ■ 13 = Slotted nutFor coax or triax blocks, please contact us. Housing color1) Grounding ■ Z = No ALULITEExample 1: ■ G = YesAL 1231-DBPLU-102-A059PB12-12G13 Housing treatmentExample 2: 1231 = Black (chromium) O-ring at plug interfaceAL 1231-DBPLE-102-Z054SR11-11G13 1411 = Blue (anodized) 1611 = Red (anodized) ■ 11 = Viton 1731 = Grey (chromium) ■ 12 = EPDM (low temperature) Connector style Keying code ■ DBP = Flush (vs. panel) Rear-mounting receptacle ■ 11 = Code 1 ■ DBPL = Front-projecting (vs. panel) ■ 12 = Code 2 Rear-mounting receptacle ■ 13 = Code 3 Sealing level Contact type ■ U = Sealed (IP68) even unmated ■ SR = Solder ■ E = Hermetic ■ PB = PCB Connector size Contact configuration 102, 103, 1031, 104 or 105 = Series Three-digit number (See dimensions section) (see pages D 12 - D 17) 1) Fischer Connectors can not be held liable for small color Polarity variations that may appear from one batch to another. ■ A = Female contacts on receptacle ■ Z = Male contacts on receptacle D 11
FISCHER CORE SERIES ALULITETM Electrical & contact configurations 102 SERIES ● = Standard ❍ = Option Contact Wire size 2) Test voltage5) [kV] types in mated positionALULITE AC rms DC Reference Pin layout Number of contacts Solder Crimp 6) PCB Insulating material Contact ø [mm] Solder contacts 1) Crimp contacts Contact to body Contact to contact Contact to body Contact to contact Rated voltage 4) rms [V] Current rating 3) [A] 1 02 AZ 051 max ø0.79mm max ø0.83mm min ø0.48mm 2 ● ● 7) ● PEEK 0.9 AWG21 [1] 1.3 1.7 1.8 2.4 250 9.2 AWG22-26 1.6 250 8.2 AWG22 [7/30] 1.8 200 5.5 1.8 160 5.2 1 02 AZ 052 3● ● PEEK 0.9 max ø0.79mm – 1.3 1.3 1.8 1.8 160 2.0 AWG21 [1] 1.8 160 1.7 AWG22 [7/30] 102 AZ 053 max ø0.79mm max ø0.62mm min ø0.38mm 4 ● ● ● PEEK 0.7 AWG21 [1] 1.2 1.2 1.7 AWG24-28 AWG22 [7/30] 102 AZ 054 max ø0.79mm max ø0.62mm min ø0.38mm 5 ● ● ● PEEK 0.7 AWG21 [1] 0.8 1.0 1.3 AWG24-28 AWG22 [7/30] 102 AZ 056 max ø0.43mm max ø0.43mm min ø0.20mm 7 ● ● ● PEEK 0.5 AWG26 [1] 0.8 1.0 1.3 AWG28-32 AWG28 [19/40] 1 02 AZ 059 9● ● PEEK 0.5 max ø0.43mm – 0.8 1.1 1.2 AWG26 [1] AWG28 [19/40] 1) Wire gauge stranding values are in brackets. 2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing may be required. 3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b. 4) Recommended operating voltage at sea level measured according to IEC 60664-1. 5) Measured with S plug and D receptacle. 6) Plug with crimp contacts must be used with unshielded clamps only. 7) Only available for A polarity plugs.D 12 Technical Specifications
Electrical & contact configurations FISCHER CORE SERIES ALULITETM103 & 1031 SERIES ● = Standard ❍ = Option Contact Test voltage5) [kV] in mated position types References Wire size 2) AC rms DC Pin layout 103 AZ 051 Number2 PEEK 1.3 max ø1.18mm max ø1.18mm 3.0 250 131 03 AZ 052 of contacts min ø0.58mm 2.0 250 121 03 AZ 053 Solder 2.4 250 7.0 103 AZ 054 Crimp AWG18-24 2.2 250 6.8 103 AZ 056 PCB 2.0 250 5.2 103 AZ 057 Insulating – 2.0 250 5.0 103 AZ 058 material 1.9 200 3.8 103 AZ 062 Contact ø [mm]– 1.8 200 2.0 Solder 2.2 250 4.5 contacts1)max ø0.83mm 2.2 250 4.2 Crimpmin ø0.48mm1.5250 2.5 contacts ContactAWG22-26 to bodymax ø0.62mm Contactmin ø0.38mm to contactAWG24-28 Contactmax ø0.62mm to bodymin ø0.38mm Contact toAWG24-28 contactmax ø0.62mm Rated voltage4)min ø0.38mm rms [V] CurrentAWG24-28 rating 3) [A]max ø0.43mm min ø0.20mm ALULITE ● ● ● AWG17 [1] AWG28-32 1.5 2.2 2.2 1.2 1.5 1.8 AWG18 [16/30] 1.2 1.6 2.0 1.1 1.4 1.9 3● ● PEEK 1.3 max ø1.18mm 1.0 1.3 2.0 AWG17 [1] 1.0 1.3 2.0 0.8 1.1 1.4 AWG18 [16/30] 0.9 1.2 1.5 4● ● PEEK 0.9 max ø0.79mm AWG21 [1] AWG22 [7/30] 5 PEEK 0.9 max ø0.79mm ● ● ● AWG21 [1] AWG22 [7/30] 6 PEEK 0.7 max ø0.79mm ● ● ● AWG21 [1] AWG22 [7/30] 7 PEEK 0.7 max ø0.79mm ● ● ● AWG21 [1] AWG22 [7/30] 8● ● PEEK 0.7 max ø0.79mm AWG21 [1] AWG22 [7/30] 12 PEEK 0.5 max ø0.43mm ● ● ● AWG26 [1] AWG28 [19/40]1 031A Z 010 10 PEEK 0.7 max ø0.79mm max ø0.62mm 1.4 1.5 2.01 031A Z 012 min ø0.38mm 1.4 1.5 2.0 1031A Z 019 ● ● ● AWG21 [1] 1.2 0.9 2.0 AWG24-28 AWG22 [7/30] max ø0.62mm 12 PEEK 0.7 max ø0.79mm min ø0.38mm ● ● ● AWG21 [1] AWG24-28 AWG22 [7/30] max ø0.43mm min ø0.20mm 19 PEEK 0.5 max ø0.43mm AWG28-32 ● ● ● AWG26 [1] AWG28 [19/40]1) Wire gauge stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing maybe required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Measured with S plug and D receptacle. D 13
FISCHER CORE SERIES ALULITETM Electrical & contact configurations 104 SERIES ● = Standard ❍ = Option Contact Wire size 2) Test voltage6) [kV] in mated position typesALULITE AC rms DC Reference1 04 AZ 051● ● PEEK max ø1.86mm Pin layout 104 AZ 0402 Number 104 AZ 037 – of contacts❍ Solder1 04 AZ 087 Crimp PCB 104 AZ 053 Insulating1 04 AZ 065 material 104 AZ 054 Contact ø [mm] Solder contacts 1) Crimp contacts Contact to body Contact to contact Contact to body Contact to contact Rated voltage4) rms [V] Current rating 3) [A] ❍ PTFE 1.6 AWG13 [1] 1.8 2.2 2.8 3.2 ≤ 500 20 AWG14 [7/22] ❍ PEEK max ø1.86mm max ø1.78mm 3 1.6 AWG13 [1] min ø1.17mm 1.6 2.0 2.6 3.0 ≤ 500 18 ● ● ● PBT AWG14 [7/22] AWG14-18 max ø1.18mm max ø1.18mm 4 ● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.8 2.2 2.5 3.0 ≤ 500 12 AWG18 [16/30] AWG18-24 max ø2.48mm 2 2.3 AWG11 [1] – 1.5 2.2 28 4 – ● ● PBT AWG12 [7/20] 1.6 2.5 ≤ 400 2 max ø0.79mm 0.9 AWG21 [1] 2.0 2.8 3.0 AWG22 [7/30] max ø1.18mm 5● ● PEEK 1.3 AWG17 [1] – 1.4 1.7 2.4 2.7 ≤ 320 11 AWG18 [16/30] max ø0.79mm max ø0.83mm 6 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.7 2.0 2.4 2.6 ≤ 400 6.5 AWG22 [7/30] AWG22-26 max ø0.79mm 1.8 5) 2.0 5) 7● ● PEEK 0.9 AWG21 [1] – 1.5 2.2 320 6.5 AWG22 [7/30] 2.1 2.8 1) Stranding values are in brackets. 2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing may be required. 3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b. 4) Recommended operating voltage at sea level measured according to IEC 60664-1. 5)Test voltages between the contacts with the shortest distance. 6) Measured with S plug and D receptacle.D 14 Technical Specifications
Electrical & contact configurations FISCHER CORE SERIES ALULITETM104 SERIES ● = Standard ❍ = Option Contact Test voltage6) [kV] in mated position types Reference Wire size 2) AC rms DC Pin layout Number of contacts Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts 1) Crimp contacts Contact to body Contact to contact Contact to body Contact to contact Rated voltage 4) rms [V] Current rating 3) [A] ALULITE 104 AZ 066 max ø0.79mm max ø0.83mm 104 AZ 055 8 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.5 1.5 2.5 2.5 ≤ 320 6.21 04 AZ 056 AWG22 [7/30] AWG22-26 104 AZ 086 104 AZ 092 max ø1.18mm1 04 A 1 24 5) 1 1.3 AWG17 [1] – 2.4 2.2 3.8 3.6 12 9● – ● PEEK AWG18 [16/30] ≤ 250 8 max ø0.79mm 0.9 AWG21 [1] 1.4 1.5 2.0 2.4 6.0 AWG22 [7/30] max ø0.79mm max ø0.83mm 11 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.5 2.1 2.2 ≤ 250 5.8 AWG22 [7/30] AWG22-26 max ø0.79mm max ø0.62mm 16 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.0 1.5 1.6 2.2 ≤ 200 4.0 AWG22 [7/30] AWG24-28 max ø0.79mm max ø0.62mm 19 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 0.8 1.2 1.2 1.8 ≤ 200 3.5 AWG22 [7/30] AWG24-28 max ø0.43mm 27 ● ● ● PEEK 0.5 – min ø0.20mm 1.2 0.5 1.8 0.5 ≤ 200 2.0 AWG28-321) Stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing may be required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Only “U” body style receptacles available.6) Measured with S plug and D receptacle. D 15
FISCHER CORE SERIES ALULITETM Electrical & contact configurations 105 SERIES ● = Standard ❍ = Option Contact Test voltage6) [kV] in mated position typesALULITE Wire size 2) AC rms DC Reference1 05 AZ 051 max ø2.03mm Pin layout 105 AZ 087 Number1 05 AZ 052 of contacts1 05 AZ 0 53 5) Solder105 A Z 054 5) Crimp1 05 AZ 067 PCB Insulating105 A 124 material Contact ø [mm]105 AZ 101 5) Solder contact1) Crimp contacts Contact to body Contact to contact Contact to body Contact to contact Rated voltage 4) rms [V] Current rating 3) [A] 2 ● PEEK 2.0 AWG13 [1] – 2.5 3.0 4.0 4.0 ≤ 630 26 ● – 2 ● AWG14 [7/22] – ● – 3 PEEK max ø3.13mm – 1.2 1.6 2.3 3.0 ≤ 400 30 ● 3.0 AWG9 [1] – 4 ● – ❍ AWG10 [105/30] – 1 ● – 7 PEEK 2.0 max ø2.03mm – 2.0 2.5 3.0 3.5 ≤ 400 23 ● – 6 AWG13 [1] 8 AWG14 [7/22] 2 PEEK 2.0 max ø2.03mm 1.8 1.8 2.6 2.6 ≤ 320 20 8 AWG13 [1] 6 AWG14 [7/22] 1 9 max ø2.03mm 3.0 2.0 4.0 3.0 25 2.0 AWG13 [1] 8 AWG14 [7/22] PEEK max ø1.18mm ≤ 320 1.3 AWG17 [1] 1.8 1.5 2.5 2.0 7.0 AWG18 [16/30] PEEK max ø1.18mm 1.7 2.0 2.5 2.8 ≤ 320 10 PTFE 1.3 AWG17 [1] AWG18 [16/30] max ø2.48mm 1.2 2.2 1.8 3.2 2.3 AWG11 [1] 18.5 AWG12 [7/20] PEEK max ø1.18mm ≤ 250 1.3 AWG17 [1] 1.2 1.2 1.8 1.8 7.5 AWG18 [16/30] max ø2.03mm 2.0 AWG13 [1] 3.0 2.0 4.0 3.0 25 AWG14 [7/22] ● PEEK max ø1.18mm ≤ 320 1.3 AWG17 [1] 1.8 1.5 2.5 2.0 5.0 AWG18 [16/30] 1) Stranding values are in brackets. 2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing may be required. 3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b. 4) Recommended operating voltage at sea level measured according to IEC 60664-1. 5) Contact dia. 2.0 is positioned to make contact first and break last. 6) Measured with S plug and D receptacle.D 16 Technical Specifications
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