Technical Specifications

Electrical & contact configurations FISCHER CORE SERIES ALULITETM105 SERIES ● = Standard ❍ = Option Test voltage8) [kV] in mated position Reference Contact Wire size 2) Pin layouttypes AC rms DC Number of contacts Insulating material Contact ø [mm] Rated voltage 4) rms [V] Current rating 3) [A] ALULITE Solder Crimp PCB Solder Crimp Contact Contact Contact Contact contacts 1) contacts to body to contact to body to contact 105 AZ 062 10 PEEK 1.3 max ø1.18mm max ø1.18mm 1.7 2.0 2.5 2.7 ≤ 320 9.01 05 AZ 069 ≤ 250 8.0 105 AZ 1045) ● ● ● AWG17 [1] min ø0.58mm ≤ 320 14 1.0105 A 1277) AWG18 [16/30] AWG18-24 ≤ 320 14 ≤ 250 1.0 105 AZ 058 12 ● PEEK 1.3 max ø1.18mm 1.4 1.5 1.8 2.0 ≤ 250 5.3 105 AZ 1106) ≤ 200 14 105 AZ 038 ● AWG17 [1] - ≤ 250 1.0 105 AZ 093 ≤ 250 4.51 05 AZ 102 AWG18 [16/30] 3.5 3.0 max ø1.18mm 3 1.3 AWG17 [1] – 2.5 1.5 3.8 2.2 AWG18 [16/30] 13 ● ● PEEK max ø0.79mm 10 0.7 AWG21 [1] – 1.3 1.5 1.8 2.2 AWG22 [7/30] 3 1.3 max ø1.18mm 3.0 2.8 4.8 3.9 – min ø0.58mm 13 ● PEEK AWG18-24 max ø0.62mm 10 0.7 3.1 1.1 4.7 1.9 – min ø0.38mm AWG24-28 15 PEEK 0.9 max ø0.79mm max ø0.83mm 1.4 1.6 1.8 2.2 ● ● ● AWG21 [1] min ø0.48mm AWG22 [7/30] AWG22-26 max ø1.86mm 4 1.6 AWG13 [1] – 1.6 1.3 2.8 2.1 16 ● ● PEEK AWG14 [7/22] max ø0.79mm 12 0.7 AWG21 [1] – 1.0 1.2 1.5 2.0 AWG22 [7/30] 18 PEEK 0.9 max ø0.79mm max ø0.83mm 1.4 1.6 1.8 2.2 ● ● ● AWG21 [1] min ø0.48mm AWG22 [7/30] AWG22-26 24 ● ● PBT 0.7 max ø0.79mm 1.2 1.5 1.5 2.0 AWG21 [1] – AWG22 [7/30] 27 PEEK 0.7 max ø0.79mm max ø0.62mm 1.2 1.5 1.5 2.0 ● ● ● AWG21 [1] min ø0.38mm AWG22 [7/30] AWG24-281) Stranding values are in brackets.2) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.Testing may be required.3) Recommended max. operating current per contact at 40°C temperature rise measured according to IEC 60512-5-2-5b.4) Recommended operating voltage at sea level measured according to IEC 60664-1.5) Contacts dia. 1.3 are positioned to make contact first and break last.6) Contacts dia. 1.6 are positioned to make contact first and break last.7) Inverted polarity: female contacts on plug/male contact on receptacle8) Measured with S plug and D receptacle. D  17

FISCHER CORE SERIES ALULITETM Cable clamp sets To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust and high quality cable clamp sets : ■ Collet style clamp system retains cable over large jacket surface area. ■ Protection of small diameters and delicate conductors. ■ Can be combined with cable bend reliefs for optimal performance. Cable clamp sets are used with cable mounted connectors, except SS/SSC which require overmolding or heat shrinking techniques.ALULITE RANGE OVERVIEW : S, U AND E CABLE CLAMP SETS Fischer Connectors offers three types of cable clamps sets. The table below will help you select the one corresponding to your needs. Do you need the interface between the cable Do you need the connector to be terminated and the connector to be sealed ? to the cable shield ? Cable clamp set Unsealed Sealed Unshielded Shielded S - Shielded ● ● U - Unshielded E - Environmental ● ● ● ●● PART NUMBERING Below cable clamp sets are ordered separately Multipole low voltage AL 1731-S-102-A056SR11-11 Examples connector ordering line AL 1731-S-102-A056SR11-11 Clamp set ordering line E3 102.5/2.0 See following pages for cable clamp set selection. D  18 Technical Specifications

Cable clamp sets FISCHER CORE SERIES ALULITETM102 SERIES Sleeve Shielded clamp Cable dia. range Collet Ø Cable clamp setSSHIELDED 1.5 - 2.1 2.1 E32 102.1/2.1 + A 2.1 - 2.6 2.6 E32 102.1/2.6 + AShielded cable clamp with sleeve and clamp. 2.6 - 3.1 3.1 E32 102.1/3.1 + A 3.1 - 3.6 3.6 E32 102.1/3.6 + A ØØ 3.6 - 4.1 4.1 E32 102.1/4.1 + A ALULITE 4.1 - 4.3 4.3 E32 102.1/4.3 + A 4.3 - 4.7 4.7 E3 102.248 + AU Unshielded clamp Cable dia. range Collet Ø Cable clamp setUNSHIELDED E3 102.5/2.0Unshielded, one-piece cable clamp. E3 102.5/2.7 E3 102.5/3.5 1.4 - 2.0 2.0 E3 102.5/4.2 2.0 - 2.7 2.7 E3 102.5/4.7 2.7 - 3.5 3.5 3.5 - 4.2 4.2 4.2 - 4.7 4.7E Washer Seal Cable dia. range Collet Ø Cable clamp setENVIRONMENTAL Sleeve Cable clamp 1.5 - 2.1 2.1 E31 102.2/2.1 + BEnvironmentally sealed clamp for use with shielded 2.1 - 2.6 2.6 E31 102.2/2.6 + Bor unshielded cables. 2.6 - 3.1 3.1 E31 102.2/3.1 + B 3.1 - 3.6 3.6 E31 102.2/3.6 + B Ø 3.6 - 4.1 4.1 E31 102.2/4.1 + B 4.1 - 4.3 4.3 E31 102.2/4.3 + B D  19

FISCHER CORE SERIES ALULITETM Cable clamp sets 103 SERIES Sleeve Washer Shielded clamp Cable dia. range Collet Ø Cable clamp set S PEEK or PBT insulator SHIELDED 1.7 - 2.2 2.2 2.2 - 2.7 2.7 E31 103.1/2.2 + B Shielded cable clamp with sleeve and clamp. 2.7 - 3.2 3.2 E31 103.1/2.7 + B 3.2 - 3.7 3.7 E31 103.1/3.2 + BALULITE Ø 3.7 - 4.2 4.2 E31 103.1/3.7 + B Ø 4.2 - 4.7 4.7 E31 103.1/4.2 + B 4.7 - 5.2 5.2 E31 103.1/4.7 + B 5.2 - 5.7 5.7 E31 103.1/5.2 + B 5.7 - 6.2 6.2 E31 103.1/5.7 + B 6.2 - 6.7 6.7 E31 103.1/6.2 + B E31 103.1/6.7 + B U Cable clamp Cable dia. range Collet Ø Cable clamp set UNSHIELDED PEEK or PBT insulator 2.2 - 3.2 3.2 Unshielded, one-piece cable clamp. 3.2 - 4.2 4.2 E3 103.6/3.2 4.2 - 4.7 4.7 E3 103.6/4.2 4.7 - 5.2 5.2 E3 103.6/4.7 5.2 - 5.7 5.7 E3 103.6/5.2 5.7 - 6.2 6.2 E3 103.6/5.7 6.2 - 6.7 6.7 E3 103.6/6.2 E3 103.6/6.7 Cable dia. range E Sleeve Ring Washer Cable clamp Collet Ø Cable clamp set ENVIRONMENTAL Seal 1.7 - 2.2 PEEK or PBT insulator 2.2 - 2.7 2.2 Environmentally sealed clamp for use with shielded 2.7 - 3.2 2.7 E31 103.2/2.2 + B or unshielded cables. 3.2 - 3.7 3.2 E31 103.2/2.7 + B 3.7 - 4.2 3.7 E31 103.2/3.2 + B Ø 4.2 - 4.7 4.2 E31 103.2/3.7 + B 4.7 - 5.2 4.7 E31 103.2/4.2 + B 5.2 - 5.7 5.2 E31 103.2/4.7 + B 5.7 - 6.2 5.7 E31 103.2/5.2 + B 6.2 E31 103.2/5.7 + B E31 103.2/6.2 + B D  20 Technical Specifications

Cable clamp sets FISCHER CORE SERIES ALULITETM1031 SERIES Sleeve Washer Shielded clamp Cable dia. range Collet Ø Cable clamp setS E3 1031.1/2.7SHIELDED 2.2 - 2.7 2.7 E3 1031.1/3.2 2.7 - 3.2 3.2 E3 1031.1/3.7Shielded cable clamp with sleeve and clamp. 3.2 - 3.7 3.7 E3 1031.1/4.2 E3 1031.1/4.7 Ø 3.7 - 4.2 4.2 E3 1031.1/5.2 ALULITE Ø 4.2 - 4.7 4.7 E3 1031.1/5.7 4.7 - 5.2 5.2 E3 1031.1/6.2 5.2 - 5.7 5.7 E3 1031.1/6.7 5.7 - 6.2 6.2 E3 1031.1/7.2 6.2 - 6.7 6.7 6.7 - 7.2 7.2 Cable clamp set E3 1031.6/2.7U Unshielded clamp Cable dia. range Collet Ø E3 1031.6/3.2UNSHIELDED E3 1031.6/3.7 2.2 - 2.7 2.7 E3 1031.6/4.2Unshielded, one-piece cable clamp. 2.7 - 3.2 3.2 E3 1031.6/4.7 3.2 - 3.7 3.7 E3 1031.6/5.2 3.7 - 4.2 4.2 E3 1031.6/5.7 4.2 - 4.7 4.7 E3 1031.6/6.2 4.7 - 5.2 5.2 E3 1031.6/6.7 5.2 - 5.7 5.7 E3 1031.6/7.2 5.7 - 6.2 6.2 6.2 - 6.7 6.7 Cable clamp set 6.7 - 7.2 7.2 E3 1031.2/2.7E Sleeve Ring Washer Cable clamp Cable dia. range Collet E3 1031.2/3.2ENVIRONMENTAL Seal Ø E3 1031.2/3.7 2.2 - 2.7 E3 1031.2/4.2Environmentally sealed clamp for use with shielded 2.7 - 3.2 2.7 E3 1031.2/4.7or unshielded cables. 3.2 - 3.7 3.2 E3 1031.2/5.2 3.7 - 4.2 3.7 E3 1031.2/5.7 Ø 4.2 - 4.7 4.2 E3 1031.2/6.2 4.7 - 5.2 4.7 E3 1031.2/6.7 5.2 - 5.7 5.2 5.7 - 6.2 5.7 6.2 - 6.7 6.2 6.7 D  21

FISCHER CORE SERIES ALULITETM Cable clamp sets 104 SERIES Cable dia. Collet Cable clamp set S Ø PEEK or PBT insulator SHIELDED Sleeve Spacer Shielded clamp range Plug Shielded cable clamp with sleeve and clamp. E3 104.3/4.0 + BALULITE Ø 2.9 - 4.0 4.0 E3 104.3/4.7 + B Ø 4.0 - 4.7 4.7 E3 104.3/5.7 + B 4.7 - 5.7 5.7 E3 104.3/6.7 + B 5.7 - 6.7 6.7 E3 104.3/7.7 + B 6.7 - 7.7 7.7 E3 104.3/8.7 + B 7.7 - 8.7 8.7 E3 104.3/9.1 + B 8.7 - 9.1 9.1 U Cable dia. Collet Cable clamp set UNSHIELDED Ø PEEK or PBT insulator Cable clamp range Unshielded, one-piece cable clamp. E3 104.6/4.7 E3 104.6/5.7 4.2 - 4.7 4.7 E3 104.6/6.7 4.7 - 5.7 5.7 E3 104.6/7.7 5.7 - 6.7 6.7 E3 104.6/8.2 6.7 - 7.7 7.7 E3 104.6/8.7 7.7 - 8.2 8.2 8.2 - 8.7 8.7 E Sleeve Ring Washer Cable clamp Cable Collet Cable clamp set ENVIRONMENTAL Seal dia. Ø PEEK or PBT insulator range Environmentally sealed clamp for use with shielded 4.0 Plug or unshielded cables. 2.9 - 4.0 4.7 4.0 - 4.7 5.7 E3 104.2/4.0 + B Ø 4.7 - 5.7 6.7 E3 104.2/4.7 + B 5.7 - 6.7 7.7 E3 104.2/5.7 + B 6.7 - 7.7 8.7 E3 104.2/6.7 + B 7.7 - 8.7 E3 104.2/7.7 + B E3 104.2/8.7 + B D  22 Technical Specifications

Cable clamp sets FISCHER CORE SERIES ALULITETM105 SERIES Sleeve Spacer Shielded clamp Cable dia. range Collet Ø Cable clamp setS PEEK or PBT insulatorSHIELDED 3.2 - 4.2 4.2 4.2 - 5.2 5.2 E3 105.1/4.2 + BShielded cable clamp with sleeve and clamp. 5.2 - 6.2 6.2 E3 105.1/5.2 + B 6.2 - 7.2 7.2 E3 105.1/6.2 + B Ø 7.2 - 8.2 8.2 E3 105.1/7.2 + B ALULITE Ø 8.2 - 9.2 9.2 E3 105.1/8.2 + B 9.2 - 10.0 10.0 E3 105.1/9.2 + B 10.0 - 10.7 10.7 E3 105.1/10.0 + B E3 105.1/10.7 + BU Cable clamp Cable dia. range Collet Ø Cable clamp setUNSHIELDED PEEK or PBT insulator 2.5 - 3.5 3.5Unshielded, one-piece cable clamp. 3.5 - 4.5 4.5 E3 105.6/3.5 4.5 - 5.5 5.5 E3 105.6/4.5 5.5 - 6.5 6.5 E3 105.6/5.5 6.5 - 7.5 7.5 E3 105.6/6.5 7.5 - 8.5 8.5 E3 105.6/7.5 8.5 - 9.5 9.5 E3 105.6/8.5 9.5 - 10.5 10.5 E3 105.6/9.5 E3 105.6/10.5E Sleeve Ring Washer Cable clamp Cable dia. range Collet Ø Cable clamp setENVIRONMENTAL Seal PEEK or PBT insulator 3.2 - 4.2 4.2Environmentally sealed clamp for use with shielded 4.2 - 5.2 5.2 E31 105.2/4.2 + Bor unshielded cables. 5.2 - 6.2 6.2 E31 105.2/5.2 + B 6.2 - 7.2 7.2 E31 105.2/6.2 + B Ø 7.2 - 8.2 8.2 E31 105.2/7.2 + B 8.2 - 9.2 9.2 E31 105.2/8.2 + B 9.2 - 10.0 10.0 E31 105.2/9.2 + B 10.0 - 10.7 10.7 E31 105.2/10.0 + B E31 105.2/10.7 + B D  23

FISCHER CORE SERIES ALULITETM Accessories CONTACT TYPES CRIMP CONTACTS ■ Selectively annealed area ■ Each contact has a selectively annealed area which is crushed during assembly ■ Special tools required by specialized tooling to assure proper termination of the wire to the contact. ■ Limited range of wire sizes ■ Commonly used for field termination or repair, as no soldering process is required. ■ Not available for sealed or hermetic connectors.ALULITE TOOLING FOR CRIMP CONTACTS Series Polarity Contact diameter (mm)1) 0.5 0.7 0.9 1.3 1.6 Contact Positioner Contact Positioner Contact Positioner Contact Positioner Contact Positioner part part part part part part part part part part number number number number number number number number number number Male 200.2113 TX00.300 200.2884 TX00.304 200.2890 TX00.307 -- -- 102 200.2114 TX00.302 200.2885 TX00.305 200.2892 TX00.309 -- -- Female Male 200.2113 TX00.300 200.2884 TX00.304 200.2890 TX00.307 200.2402 TX00.311 -- 103 200.2114 TX00.302 200.2885 TX00.305 200.2892 TX00.309 200.2214 TX00.312 -- Female 1031 Male 200.2172 TX00.301 200.2884 TX00.304 200.2890 TX00.307 200.2402 TX00.311 -- Female 200.2183 TX00.303 200.2885 TX00.305 200.2892 TX00.309 200.2214 TX00.312 -- Male 200.2172 TX00.301 200.2884 TX00.304 200.2890 TX00.307 200.2402 TX00.311 200.1653 TX00.313 104 200.2183 TX00.303 200.2885 TX00.305 200.2892 TX00.309 200.2214 TX00.312 200.1654 TX00.314 Female Male -- 200.2884 TX00.304 200.2891 TX00.308 200.2403 TX00.338 200.1653 TX00.313 105 -- 200.2886 TX00.306 200.2893 TX00.310 200.2214 TX00.312 200.1654 TX00.314 Female Crimp tool TX00.240 TX00.240 TX00.240 TX00.240 TX00.242 part number D  24 1) Please refer to www.fischerconnectors.com/technical for detailed information and assembly instructions. Technical Specifications

Accessories A FISCHER CORE SERIES ALULITETM 3.2SOFT CAPS 1LANYARD WITH NYLON THIN CORDFOR RECEPTACLES L Ø D1 Ø1 Ø1Accessories Description Part Number Series A D1 L Part Number ALULITE Crimp ferrule 300.637 Crimp lug 300.299 102 9.2 14 200 102.2181 Heat shrink tube 300.930 103 9.7 17 200 103.2406 1031 9.5 18 200 1031.1433 104 10.0 20 200 104.2808 105 10.0 23 200 105.3265FOR PLUGS A 3.2 L Ø D1Accessories Description Part Number Series A D1 L Part Number Crimp ferrule 300.637 100 14.0 14 200 102.2180 103 14.7 17 200 103.2405 Crimp lug 300.299 1031 14.0 18 200 1031.1432 Heat shrink tube 300.930 104 16.0 20 200 104.2807 105 19.0 23 200 105.3264Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately.Material: Cap: SantopreneTMTPV 101-80 / Cord: NylonAll dimensions and images shown are in millimeters and are for reference only. D  25

FISCHER CORE SERIES ALULITETM A Accessories 3.2 SOFT CAPS L SINGLE-PIECE FOR RECEPTACLES L Ø D1 Series A D1 L Part NumberALULITE 102 9.2 14 122 102.2166 103 9.7 17 147 103.2396 1031 9.5 18 148 1031.1422 104 10.0 20 164 104.2763 105 10.0 23 186 105.3250 FOR PLUGS A 3.2 Ø D1 Series A D1 L Part Number 102 14.0 14 122 102.2169 103 14.7 17 147 103.2399 1031 14.0 18 148 1031.1425 104 16.0 20 164 104.2766 105 19.0 23 186 105.3253 Material: SantopreneTM TPV 101-80 D  26 Technical Specifications

Accessories A FISCHER CORE SERIES ALULITETM 3.2SOFT CAPS LLANYARD WITH STAINLESS STEEL CABLEFOR RECEPTACLES L Ø D1 D  27Ø1 Ø 3.2Series A D1 L Part Number ALULITE102 9.2 14 200 102.2167103 9.7 17 200 103.23971031 9.5 18 200 1031.1423104 10.0 20 200 104.2764105 10.0 23 200 105.3251FOR PLUGS A 3.2 Ø D1 Ø1Series A D1 L Part Number102 14.0 14 200 102.2185103 14.7 17 200 103.24041031 14.0 18 200 1031.1431104 16.0 20 200 104.2806105 19.0 23 200 105.3263Crimp ferrule (300.922) and heat shrink tube (300.930) are included.Material: Cap: SantopreneTMTPV 101-80 / Cable: Stainless steel with FEP-Teflon® coveringAll dimensions and images shown are in millimeters and are for reference only.

FISCHER CORE SERIES ALULITETM Accessories SOFT CAPS ASSEMBLED LANYARD WITH STAINLESS STEEL CABLE FOR RECEPTACLES A Ø1 0.5 3.2 Ød ØD LALULITE Ø D1 1 Series A D1 L d D Part Number 102 9.2 14 86 9 13 102.2182 103 14 102.2165 1031 9.2 14 86 10 18 103.2394 104 18 1031.1434 105 9.7 17 93 14 20 1031.1420 21 104.2761 9.5 18 94 14 25 105.3248 9.5 18 94 15 10.0 20 98 16 10.0 23 100 20 Crimp ferrule, heat shrink tube and fixing lug are included and mounted. Materials Cap: SantopreneTM TPV 101-80 Cable: stainless steel with FEP-Teflon® covering Fixing lug: black chrome plated brass (ISO CuZn37) Caps are intermateable to provide additional dust protection. D  28 Technical Specifications

Tooling FISCHER CORE SERIES ALULITETMNUT DRIVER FOR SLOTTED NUTS øD Thread size D Part number ALULITE M9x0.5 15 TC00.000 M10x0.5 16 TC00.007 M14x1 21 TG00.001 M15x1 22 TK00.000 M16x1 23 TK00.002 M20x1 28 TP00.005Material : hardened tool steel, nickel plated. D  29

FISCHER CORE SERIES ALULITETM Technical information MECHANICAL & ENVIRONMENTAL DATA Parameter Value Standard IEC 60512-5-9a Mating cycles 10,000 EIA-364-09 IEC 60068-2-14 Temperature range -20°C to +200°C - Viton O-ring at plug interface -50°C to +160°C IEC 60529 - EPDM O-ring (Low temp) at plug interface MIL-STD-202 Method 204, Condition BALULITE Sealing IP68 ; 2m submersion for 24 hours Hermeticity Hermetic: Tested: <10-8 mbar l/sec.1) - DEE, DBPE, DBPLE IP69K 2) Vibration Contact interruption < 1µs (10-2000Hz /15G) 1)  If needed, the residual leakage can be tested 1 minute for values <10-9 mbar l/s or <10-4 Pa cm3/s. 2 ) Protected against the effects of high pressure liquids. ELECTRICAL DATA* Parameter Series 104 105 102 103 1031 Grounding resistance1) (shell-to-shell) Typical 50 mΩ EMC shielding 360-degree EMC shielding 1) IEC 60512-2-6-2f * Please refer to contact block sections for detailed information. D  30 Technical Specifications

Technical information FISCHER CORE SERIES ALULITETMMATERIAL & SURFACE TREATMENTSPart Designation Material Standards EN Designation Finish ISO UNS US StandardPlug housing Aluminium- Body Aluminium or Brass AlMgSi1SnBi – AW-6023 Electroless nickel SAE AMS 2404- Latching sleeve CuZn39Pb3 – AW-6026 Sulfuric anodizing MIL-A-8625 Aluminium or chromium SAE AMS 2460Receptacle housing- Receptacle housing (anodized) Brass AlMgSi1SnBi – AW-6023 Sulfuric anodizing MIL-A-8625 ALULITE BrassGrounding CuZn39Pb3 C 38500 – Electroless nickel- Tag (solder and crimp contacts) Brass CuZn39Pb3 C 38500 – Nickel + Flash Gold SAE AMS 2404- Pin (PCB contacts) Bronze PEEK + PBT + PTFE CuZn39Pb3 C 38500 – Electroless nickel MIL-DTL-45204DContacts High performance 1 μm Gold Type 1 + ASTM B488- Male contacts thermoset polymer CuSn4Zn4Pb4 C 54000 – – –- Female contacts FPM (Viton®)Insulator EPDM – –– – –Potting U/E – –– – – – –Standard O-rings – ––Low temp O-ring at plug interface – –– D  31

FISCHER CORE SERIES ALULITETM Technical information OPERATING TEMPERATURES The temperature ranges quoted by the manufacturers of the plastic materials If a composite connector system including accessories is used, then the item with the are usually the absolute maximum values. When exposed to the mechanical lowest temperature performance will dictate the operating temperature limit of the and electrical stresses present in a connector, these values are often unrealistic. system.The table below shows our recommended operating temperature ranges. 8 3 4 56 1 22ALULITE 3 7 Ref. Component Material Operating temperatures 1 Sealant -55°C to +200°C “U“ Type -65°C to +150°C 2 Insulator “E“ Type -65°C to +200°C PEEK -65°C to +160°C 3 Standard O-rings PTFE (Teflon®) -65°C to +135°C Interface O-rings (option) PBT -20°C to +200°C 1) FPM (Viton®) -50°C to +160°C 2) 4 Cable clamp seal EPDM -70°C to +130°C TPE 5 Cable clamp Standard Brass -40°C to +100°C High Voltage Connectors POM -60°C to +100°C 6 Cable strain relief TPE -60°C to +180°C VMQ - Silicone rubber TPE -55°C to +85°C 7 Sealing caps Soft caps 8 Panel spacer TEMPERATURE °C 0°C 1) Minimum mating temperature : 0°C. 2) Minimum mating temperature : -20°C. D  32 Technical Specifications

FISCHER CORE SERIES ALULITETM ALULITE D  33

FISCHERCORE SERIES PLASTIC

FISCHER CORE SERIES PLASTICKEY FEATURES Specially designed to ensure maximum user safety and electric PLASTIC shock protection, the Fischer Core Series Plastic features fully insulated plastic connector bodies. The plug and receptacle can be color-coded to enable easy identification and prevent incorrect mating. Convenient to use, the SureGrip plug body can be securely and easily gripped with gloves. Resistant to up to 5,000 mating cycles and sterilizable, the Fischer Core Series Plastic is ideal for medical and industrial applications.COMPLETELY HIGH DENSITY EASY TO USE DURABILITYSTERILIZABLE* OF CONTACTS ■ Clear coding facilitates ■ Sealed up to IP68■ Autoclave, Cidex, EtO, gamma ■ High signal density easy operation ■ Over 5,000 mating cycles radiation, Steris® or Sterrad® ■ Highly reliable signal path ■ Resistant to large ■ Immediate identification■ Integrated into FDA-approved of multiple connectors temperature variations medical devices*Only for 405 Series. E  1

PLASTIC FISCHER CORE SERIES PLASTIC Table of contents 405 - PLUGS & RECEPTACLE 4032 - PLUG & RECEPTACLES CABLE MOUNTED PLUGS CABLE MOUNTED PLUG ■ Body style selection (S / SI 405).............................................................E 3 ■ Body style selection (S / SI 4032)..........................................................E 3 CABLE MOUNTED RECEPTACLE CABLE MOUNTED RECEPTACLES ■ Body style selection (DBP 405)............................................................E 3 ■ Body style selection (DBP/DBPO 4032)...........................................E 3 ■ Technical dimensions.................................................................................E 4 ■ Technical dimensions.................................................................................E 12 ■ Part numbering ...........................................................................................E 5 ■ Part numbering............................................................................................E 13 ■ Electrical & contact configurations......................................................E 6 ■ Electrical & contact configurations......................................................E 14 ■ PCB hole pattern pin layout.....................................................................E 7 ■ PCB hole pattern pin layout.....................................................................E 15 FOR ALL PLASTIC 405 FOR ALL PLASTIC 4032 ■ Accessories ............................................................................................................................E 8 ■ Accessories ............................................................................................................................E 16 ■ Technical information...........................................................................................................E 10 ■ Technical information...........................................................................................................E 18 ■ Cross-line technical information......................................................................................A 9 ■ Cross-line technical information......................................................................................A 9 E  2 Technical Specifications

Body style selection FISCHER CORE SERIES PLASTIC405 - PLUGS 4032 - PLUGCABLE CABLEMOUNTED MOUNTEDBODY STYLES S 405 SI 405 BODY STYLE SI 4032Locking system Push-pull Push-pull Locking system Push-pullSealing IP50 / IP67 IP50 / IP67 Sealing IP50 / IP68Design Standard Standard Design StandardIntegral shielding Yes No Integral shielding No PLASTIC405 - RECEPTACLE 4032 - RECEPTACLESPANEL PANELMOUNTED MOUNTEDBODY STYLE DBP 405 BODY STYLES DBP 4032 DBPO 4032Sealing IP50 Sealing IP50 IP68 Design Design Standard Standard StandardAll dimensions and images shown are in millimeters and are for reference only. E  3

FISCHER CORE SERIES PLASTIC Technical dimensions 405 - PLUGS 405 - RECEPTACLE ~32 13.6 CABLE max 6 MOUNTED PANEL MOUNTED S/SI 405 BODY STYLES DBP 405 BODY STYLE ~104PLASTIC ~89 ø18.5TX00.015 ø21.9~53 ø23~68 14.9 + 0.1 2.54E  4 Technical Specifications 0 C* TP00.011 max 1.8 Nm * See contact configurations page E 6. PANEL CUT-OUT ø16.2 + 0.1 0 Figure 1 All dimensions and images shown are in millimeters and are for reference only.

Part numbering Housing design FISCHER CORE SERIES PLASTIC S 405 A 087405 Standard options B3L2R - Body style PLASTIC ■ Plug, with integral shielding = S ■ Plug, without integral shielding = SI ■ Receptacle, rear panel mounted = DBP Series ■ 405 Contact polarity ■ Plugs have pins. Receptacles have sockets = A ■ Plugs have sockets. Receptacles have pins = Z Contact configuration ■ See page E  6 Body color ■ Beige = B Insulator material ■ PEEK = 3 Contact type ■ Solder = J ■ Crimp = K ■ PCB = L Color coding ■ Black = 2 ■ Green = 3 ■ Blue = 4 ■ Yellow = 5 ■ Beige = 8 Bend relief material ■ None = R ■ Silicone (6.5 dia.) = S ■ TPE (6.5 dia.) = T ■ Silicone (3.5 dia.) = U ■ TPE (3.5 dia.) = W E  5

FISCHER CORE SERIES PLASTIC Electrical & contact configurations 405 Test voltage [kV] in mated positionFigure 1PLASTIC Contact types Wire size PCB AC r.m.s DC References4 05 AZ 087max ø3.13mm Pin layout Number of contacts Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts Crimp contacts Pin diameter [mm] C [mm] see Figure 1 Contact to body Contact to contact Contact to body Contact to contact Current rating [A] 2 ● – – PEEK 3.0 AWG9 [1] – – – 1.2 1.6 2.3 3.0 30 AWG10 [105/30]C 405 AZ 052 3 – PEEK 2.0 max ø2.03mm – – 2.0 2.5 3.0 3.5 23 ● – AWG13 [1] – AWG14 [7/22] 4 05 ZA 054 max ø2.03mm – -– – 3.0 2.0 4.0 3.0 25 – -– – 1.8 1.5 2.5 2.0 7.0 1 2.0 AWG13 [1] AWG14 [7/22] 7 ● – – PEEK max ø1.18mm 6 1.3 AWG17 [1] AWG18 [16/30] max ø2.03mm A: 0.50 A: 10.8 3.0 2.0 4.0 3.0 25 1 2.0 AWG13 [1] Z: - Z: - – 4 05 ZA 101 9 ● – ● PEEK AWG14 [7/22] 8 max ø1.18mm – A: 0.50 A: 10.8 1.8 1.5 2.5 2.0 5.0 Z: - Z: - 1.3 AWG17 [1] AWG18 [16/30] 4 05 AZ 069 max ø1.18mm – A: 0.50 A: 13.8 1.4 1.5 1.8 2.0 8.0 Z: - Z: - 12 ● – ● PEEK 1.3 AWG17 [1] AWG18 [16/30] 3 max ø1.18mm – A: 0.50 A: 13.8 2.5 1.5 3.8 2.2 14 Z: - Z: - 405 AZ 104 1.3 AWG17 [1] 13 ● – ● PEEK AWG18 [16/30] 10 max ø0.79mm – A: 0.50 A: 13.8 1.3 1.5 1.8 2.2 1.0 Z: - Z: - 0.7 AWG21 [1] AWG22 [7/30] max ø1.86mm A: 0.50 A: 13.8 2.8 2.1 14 4 1.6 AWG13 [1] Z: - Z: - 1.6 1.3 – 4 05 AZ 110 16 ● – ● PEEK AWG14 [7/22] max ø0.79mm A: 0.50 A: 13.8 1.0 1.0 12 0.7 AWG21 [1] Z: - Z: - 1.2 1.5 2.0 – AWG22 [7/30] 4 05 AZ 038 18 PEEK 0.9 max ø0.79mm max ø0.83mm A: 0.50 A: 13.3 1.4 1.6 1.8 2.2 4.5 min ø0.38mm Z: - Z: - ● ● ● AWG21 [1] AWG22-26 AWG22 [7/30] 405 ZA 102 27 PEEK 0.7 max ø0.79mm max ø0.62mm A: 0.50 A: 13.8 1.2 1.5 1.5 2.0 3.0 min ø0.38mm Z: - Z: - ● ● ● AWG21 [1] AWG24-28 AWG22 [7/30]E  6 Technical Specifications

PCB hole pattern pin layout FISCHER CORE SERIES PLASTIC405 - PCB LAYOUT S/SI 405 DBP 405 View from F - Number of contacts (reference) BODY STYLES Polarity 2 (087) 3 (052) 7 (054) 9 (101) 12 (069)F A 1 1 3 22°30’ 40° 40° 2 23 4 2 ø0.65 4 3 45° 4 12 ø2.9 5 11 ø0.65 1 6 12 45° 51 40° ø0.7 9 6 2 3 7 8 ø1.65 ø7.9 10 5 7 6 7 9120° 8Minimum clearance for ground contact 1 1 3 34 5 8 9 PLASTIC 3.5 32 21 6 7 10 Z 24 1 - 2 3 2 9 6 11 7 5 6 87 51 12 45.4 Polarity 13 (104) 16 (110) 18 (038) 27 (102) 1 A 30° 13 ø0.65 8 22°307’22°30’ ø0.65 ø0.65 40° 30° 16 30° 4 10 9 17 16 5 2 65 62 1 12 ø0.65 9 40°11824° 24°18211514 ø2 ø3.3 19 7 13 10 2 30°12 3204 45 30°1 7 60°13 46 18 15°14 5 22°30’ 3 11 11 12 3 16 8 3 12 27 9 10 ø8.3 ø4.4 21 9 ø5.3 7 15 17 ø8.5 22 10 11 26 8 13 14 ø8.8 ø4.5 15 16 120° 23 24 25 ø8.8 120° Z 13 4 7 8 15 16 17 12 1 5 6 9 18 5 56 26 1 10 – 14 1 27 19 4 2 4 20 38 21 11 3 7 16 3 11 13 12 9 10 9 8 15 13 12 27 11 14 26 10 23 22 25 24All dimensions and images shown are in millimeters and are for reference only. E  7

FISCHER CORE SERIES PLASTIC Accessories 405 - CABLE CLAMP SETS UNSHIELDED METAL SHIELDED METAL ENVIRONMENTALPLASTIC Cable O.D. (mm) Use with PEEK Insulators Cable O.D. (mm) Use with PEEK insulators Cable O.D. (mm) Use with PEEK insulators 2.5 - 3.5 E3 105.6/3.5 3.2 - 4.2 E3 105.1/4.2 + B 3.2 - 4.2 E31 105.2/4.2 + B 3.5 - 4.5 E3 105.6/4.5 4.2 - 5.2 E3 105.1/5.2 + B 4.2 - 5.2 E31 105.2/5.2 + B 4.5 - 5.5 E3 105.6/5.5 5.2 - 6.2 E3 105.1/6.2 + B 5.2 - 6.2 E31 105.2/6.2 + B 5.5 - 6.5 E3 105.6/6.5 6.2 - 7.2 E3 105.1/7.2 + B 6.2 - 7.2 E31 105.2/7.2 + B 6.5 - 7.5 E3 105.6/7.5 7.2 - 8.2 E3 105.1/8.2 + B 7.2 - 8.2 E31 105.2/8.2 + B 7.5 - 8.5 E3 105.6/8.5 8.2 - 9.2 E3 105.1/9.2 + B 8.2 - 9.2 E31 105.2/9.2 + B 8.5 - 9.5 E3 105.6/9.5 9.2 - 10.0 E3 105.1/10.0 + B 9.2 - 10.0 E31 105.2/10.0 + B 9.5 - 10.5 E3 105.6/10.5 10.0 - 10.7 E3 105.1/10.7 + B 10.0 - 10.7 E31 105.2/10.7 + B For use with unshielded cable or when shield For use with shielded cable when shield is to be carried For use when sealing shielded or unshielded cable to plug body. is not carried through connector body. through connector body. E  8 Technical Specifications

Accessories FISCHER CORE SERIES PLASTIC405 - SEALING CAPS 25FOR PLUGS 20 ~250Cap material Stainless steel cable covering material Part number ø19PEI FEP –Teflon® 105.2740 (beige) ø1 PLASTICCrimp ferrule (300.637) is included.All dimensions and images shown are in millimeters and are for reference only. E  9

FISCHER CORE SERIES PLASTIC Technical information 405 - ENVIRONMENTAL & MECHANICAL DATA Characteristic Product type with sealed cable clamp and cap Value Sealing performance Plug (S or SI) IP67 Endurance IP50 Receptacle (DBP) IP50 5,000 mating cycles OPERATING TEMPERATURE RANGEPLASTIC Component Material Operating temperatures Body PEI -65°C to +200°C Insulator PEEK -65°C to +200°C Plastic Cable Clamp POM (Delrin®) -40°C to +100°C Cable clamp seal TPE -70°C to +130°C TPE -60°C to +100°C Cable strain relief VMQ - Silicone rubber -60°C to +180°C PEI with FPM O-ring -20°C to +200°C Sealing cap TEMPERATURE °C 0°C E  10 Technical Specifications

Technical information FISCHER CORE SERIES PLASTIC405 - METAL PARTSParts Material Finish Designation ISO Standard Designation StandardMetal parts (except contacts), Brass CuZn39Pb3 CW614N Nickel SAE-AMS-QQ-N-290inner body shell of S plug UNS C 38500 SAE-AMS2404Contacts Male Brass CuZn39Pb3 CW614N UNS C 38500 (solder) 1 µm Gold MIL-DTL-45204D over Nickel Type 1 + ASTM B488 Female, Bronze CuSn4Zn4Pb4 CW456K male ASTM B 139, (crimp) UNS C 54400 PLASTIC405 - PLASTIC PARTSParts International symbol FlammabilityBody shell, sealing cap, back nut,mounting nut PEI UL 94 V-OInsulatorO-ring in sealing cap PEEK - PTFE UL 94 V-OPlastic cable clamps FPM (Viton®) UL 94 V-OBend relief POM (Delrin®) UL 94 HB TPE-S - VMQ - Silicone Rubber UL 94 HB E  11

FISCHER CORE SERIES PLASTIC Technical dimensions 4032 - PLUG 4032 - RECEPTACLES ~25 11.5 CABLE max 4.0 MOUNTED PANEL MOUNTED SI 4032 BODY STYLE DBP / DBPO 4032 BODY STYLES ~50PLASTIC ~39 2.54 ø14.5TX00.011 ø21.5 ø21 14.9 + 0.1 C* max 1.0 Nm 0 * See contact configurations page E 14. PANEL CUT-OUT ø16.2 + 0.1 0 Figure 1E  12 Technical Specifications All dimensions and images shown are in millimeters and are for reference only.

Part numbering FISCHER CORE SERIES PLASTIC4032 Housing design Standard options D3 L 1R SI 4032 A 051 - Body style PLASTIC ■ Plug = SI ■ Receptacle, rear panel mounted = DBP ■ Receptacle, rear panel mounted, sealed when mated (IP68) = DBPO Series ■ 4032 Contact polarity ■ Plugs have pins. Receptacles have sockets = A ■ Plugs have sockets. Receptacles have pins = Z Contact configuration ■ See page E-14 Body material ■ PBT = D Insulator material ■ PEEK = 3 Contact type ■ Solder = J ■ Crimp = K ■ PCB = L Color coding ■ White = 1 ■ Black = 2 ■ Green = 3 ■ Blue = 4 ■ Yellow = 5 ■ Red = 6 ■ Grey = 7 Bend relief material ■ None = R E  13

FISCHER CORE SERIES PLASTIC Electrical & contact configurations 4032 Figure 1 Contact Test voltage [kV] in mated position typesPLASTIC Wire size PCB References AC r.m.s DC Pin layout Number of contacts Solder Crimp PCB Insulating material Contact ø [mm] Solder contacts Crimp contacts Pin diameter [mm] C [mm] see Figure 1 Contact to body Contact to contact Contact to body Contact to contact Current rating [A] C 4032 ZA 051 2 ● ● – PEEK 1.3 max ø1.18mm max ø1.18mm – 1.5 2.2 2.2 3.0 13 4 032 ZA 052 4 032 ZA 053 AWG17 [1] min ø0.58mm -– 4 032 AZ 054 4 032 ZA 056 AWG18 [16/30] AWG18-24 4032 ZA 057 4 032 ZA 010 max ø1.18mm – – – 1.2 1.5 1.8 2.0 12 4 032 ZA 012 4 032 ZA 019 3 ● – – PEEK 1.3 AWG17 [1] AWG18 [16/30] max ø0.79mm – A: 0.63 A: 9.9 1.2 1.6 2.0 2.4 7.0 Z: 0.63 Z: 10.0 4 ● – ● PEEK 0.9 AWG21 [1] AWG22 [7/30] 5 ● ● ● PEEK 0.9 max ø0.79mm max ø0.83mm A: 0.63 A: 9.9 1.1 1.4 1.9 2.2 6.8 AWG21 [1] min ø0.48mm Z: - Z: - AWG22 [7/30] AWG22-26 max ø0.79mm max ø0.62mm – 1.0 1.3 2.0 2.0 5.2 6 ● ● – PEEK 0.7 AWG21 [1] min ø0.38mm – AWG22 [7/30] AWG24-28 7 – PEEK 0.7 max ø0.79mm max ø0.62mm – 1.0 1.3 2.0 2.0 5.0 ● ● AWG21 [1] min ø0.38mm -– AWG22 [7/30] AWG24-28 10 ● ● ● PEEK 0.7 max ø0.79mm max ø0.62mm A: 0.50 A: 8.9 1.4 1.5 2.0 2.2 4.5 AWG21 [1] min ø0.38mm Z: - Z: - AWG22 [7/30] AWG24-28 12 ● ● ● PEEK 0.7 max ø0.79mm max ø0.62mm A: 0.50 A: 8.9 1.4 1.5 2.0 2.2 4.2 AWG21 [1] min ø0.38mm Z: - Z: - AWG22 [7/30] AWG24-28 19 ● ● ● PEEK 0.5 max ø0.43mm max ø0.43mm A: 0.40 A: 8.9 1.2 0.9 2.0 1.5 2.5 AWG26 [1] min ø0.20mm Z: - Z: - AWG28 [19/40] AWG28-32E  14 Technical Specifications

PCB hole pattern pin layout FISCHER CORE SERIES PLASTIC SI 4032 DBP/DBPO 4032 View from F - Number of contacts ( reference ) BODY STYLES Polarity 2 (051) 3 (052) 4 (053) 5 (054) 6 (056)F A 1 30° 45° 18° 54° 60° 2 ø0.65 1 5 120° 4 1 21 23 1 2 6 3 ø0.65 72° 60° ø3 3 3 ø3.6 45 90° ø3.6 ø0.65 ø3.7 2 34 PLASTIC ø0.8 ø0.8 1 1 ø0.8 1 5 1 61 4 4- 2 Z 32 2 5 2 ø0.8 3 32 43 Polarity 7 (057) 10 (010) 12 (012) 19 (019) A 22°30’ 40° 15° 30° Z 60° 60° 60° 3 40° 9 8 19 32 41 45° 6 17 10 54 12 10 2 18 9 7 17 4 61 11 3 1 56 ø0.65 ø3.7 60° ø1.8 ø5.3 ø2.1 ø5.3 ø2.9 ø5.6 5 3 11 2 8 72 10 12 4 5 16 67 89 13 14 15 ø0.65 ø0.65 ø0.55 ø0.8 10 12 4 19 8 3 11 3 5 18 72 17 6 79 13 91 16 1 2 10 4 16 5 6 10 2 7 4 3 11 54 8 98 25 15 12 14 13 76All dimensions and images shown are in millimeters and are for reference only. E  15

FISCHER CORE SERIES PLASTIC Accessories 4032 - SEALING CAPS FOR PLUGS 16.5 ~150 ø16 ø1PLASTIC Cap Material Stainless steel cable covering material Part number 4032.703 POM (Delrin®) FEP –Teflon® Crimp ferrule (300.922) and heat shrink tube (300.930) are included. FOR RECEPTACLES 22 ~150 ø16 ø1 Ø 3.2 Cap Material Stainless steel cable covering material Part number POM (Delrin®) FEP –Teflon® 4032.701 Crimp ferrule (300.922), crimp lug (300.299) and heat shrink tube (300.930) are included. E  16 Technical Specifications

Accessories FISCHER CORE SERIES PLASTIC4032 - CABLE CLAMP SETS 4032 - CABLE CLAMP SETSUNSHIELDED PLASTIC ENVIRONMENTALCable O.D. (mm) Part number Cable O.D. (mm) Part number2.2 - 3.7 4032.1003 2.2 - 2.7 E3 1031.2/2.73.7 - 5.2 4032.1002 2.7 - 3.2 E3 1031.2/3.25.2 - 6.7 4032.1001 3.2 - 3.7 E3 1031.2/3.7 3.7 - 4.2 E3 1031.2/4.2For unshielded and unsealed applications. 4.2 - 4.7 E3 1031.2/4.7 4.7 - 5.2 E3 1031.2/5.2 5.2 - 5.7 E3 1031.2/5.7 5.7 - 6.2 E3 1031.2/6.2 6.2 - 6.7 E3 1031.2/6.7 ø 24 PLASTIC For use when sealing shielded or unshielded cable to plug body.TOOLING - 4032 - NUT DRIVER Cap material Part number ABS TH00.001 30All dimensions and images shown are in millimeters and are for reference only. E  17

FISCHER CORE SERIES PLASTIC Technical information 4032 - ENVIRONMENTAL & MECHANICAL DATA Characteristic Product type - with sealed cable clamp Value Sealing performance Plug (SI) - with cap or mated with IP68 sealed receptacle (DBPO) IP50 IP68 Sealed receptacle (DBPO) Mated with sealed plug or with cap IP50 Unsealed receptacle (DBP) Endurance 5,000 mating cyclesPLASTIC OPERATING TEMPERATURE RANGE Component Material Operating temperatures Body PBT -65°C to +135°C Insulator PEEK -65°C to +200°C O-rings - receptacle NBR -30°C to +110°C Unshielded cable clamp POM (Delrin®) -40°C to +100°C Cable clamp seal TPE -70°C to +130°C Sealing cap for plug POM (Delrin®) with O-ring -60°C to +100°C Sealing cap receptacle POM (Delrin®) with NBR O-ring -20°C to +100°C T-3EM0°PCERtoAT+U1R0E0°°CC 0°C E  18 Technical Specifications

Technical information FISCHER CORE SERIES PLASTIC4032 - METAL PARTSParts Material Finish Standard Designation ISO Standard Designation SAE-AMS-QQ-N-290 Brass Nickel SAE-AMS2404Metal parts CuZn39Pb3 CW614N(except contacts) Brass UNS C 38500 1 µm gold MIL-DTL-45204D over nickel Type 1 + ASTM B488Contacts Male Bronze CuZn39Pb3 CW614N (solder) UNS C 38500 Female, CuSn4Zn4Pb4 CW456K male ASTM B 139, (crimp) UNS C 54400 PLASTIC4032 - INSULATOR & SEALINGParts International symbol Flammability PBT UL 94 HBBody shell, sealing cap, back nut, PEEK UL 94 V-Omounting nut NBR UL 94 HBInsulator FPM (Viton®) UL 94 V-O POM (Delrin®) UL 94 HBO-rings on receptacles and sealingcaps for receptaclesO-ring on sealing cap for plugUnshielded cable clamps,sealing cap bodies E  19

DISPOSABLE FISCHER CORE SERIES DISPOSABLE

FISCHER CORE SERIES DISPOSABLEKEY FEATURES The Fischer Core Series Disposable meets the needs of medical device DISPOSABLE manufacturers whose products are designed for disposal after a short number of uses. This circular connector is a cost effective solution that does not compromise on quality. This product range truly contributes to the competitive pricing and performance necessary for disposable medical devices. Whether directly mounted into a disposable handpiece, overmold or mounted to a disposable cable, this plastic connector offers multiple configurations and optimally suits a wide array of applications, from catheters to surgical hand tools and more.RELIABILITY MODULAR EASY TO USE PORTABLE■ Perfect solution ■ Single or two-piece shell ■ Color-coded for easy identification ■ Lightweight for medical applications ■ Ideal for portable applications from ■ Easy integration of ■ Quality tactile feel■ Fully insulated body embedded electronics catheters to surgical hand tools■ Sterilizable (EtO, Gamma) ■ Click ensures secure ■ Shock protection ■ Stamped or machined contacts friction plugging ■ Mateable with all high performance ■ Choose from easy assembly panel receptacles of the Fischer connector or turnkey solution Core Series Brass 104 F  1

FISCHER CORE SERIES DISPOSABLE Table of contents PLUGS PRE-CABLED SOLUTION CABLE MOUNTED ■ Body style selection............................................................................... F 3 ■ Technical dimensions............................................................................. F 6 ■ Body style selection............................................................................... F 3 DISPOSABLE CABLE MOUNTED TWO-PIECE SHELL ■ Technical dimensions............................................................................. F 4 CABLE MOUNTED SINGLE SHELL ■ Technical dimensions............................................................................. F 5 FOR ALL DISPOSABLE TECHNICAL INFORMATION ■ Single or two-piece shell...............................................................................F 9 ELECTRICAL & CONTACT CONFIGURATIONS ■ Pre-cabled solution........................................................................................F 10 ■ Single or two-piece shell..................................................................................................... F 7 ■ Cross-line technical information....................................................................A 9 ■ Pre-cabled solution................................................................................................................ F 8 F  2 Technical Specifications

Body style selection FISCHER CORE SERIES DISPOSABLEPLUGSCABLEMOUNTEDBODY STYLES WHITE BLUE VIOLET TURQUOISELocking system Friction Friction Friction FrictionSealing IP30 / IP40 IP40 IP40 IP40Design Single/Two-piece shell Two-piece shell Two-piece shell Two-piece shell DISPOSABLEPRE-CABLEDSOLUTIONBODY STYLESLocking system FrictionSealing IP65Design TurnkeyCOMPATIBILITY Mateable with all high performance Fischer Connectors’ panel receptacles of the Fischer Core Series Brass 104.All dimensions and images shown are in millimeters and are for reference only. F  3

FISCHER CORE SERIES DISPOSABLE Technical dimensionsPLUGSTWO-PIECE SHELLWHITE* BLUE VIOLET TURQUOISE 12.0 50.0 2.0DISPOSABLE ø17.8 ø15.8 ø12.0 Max. cable ø = 8.7Part Part number Description Top shellInterface U1 504-A Interface white Interface Contact block Bottom shell Ferrule Bend reliefTop shell U31 504-B01 White top shell U31 504-A03 White top shell + blue soft touchBottom shell U31 504-A04 White top shell + violet soft touchFerrule U31 504-A09 White top shell + turquoise soft touchBend relief U32 504-B01 White bottom shell U32 504-A03 White bottom shell + blue soft touch U32 504-A04 White bottom shell + violet soft touch U32 504-A09 White bottom shell + turquoise soft touch U33 504/5.0 Ferrule Dia 5.0 for two-piece shell version U34 504-A03 Blue U34 504-A04 Violet U34 504-A09 Turquoise* Assembled with color bend relief.F  4 Technical Specifications

Technical dimensions FISCHER CORE SERIES DISPOSABLEPLUGS Interface Contact block Ferrule Single shellSINGLE SHELLWHITE 12.0 44.0 2.0 ø17.8 ø15.8 ø12.0 Max. cable ø = 8.7 DISPOSABLEPart Part number DescriptionInterface U1 504-A Interface whiteSingle shell U41 504-A One-piece shell, white onlyFerrule U42 504/5.0 Ferrule Dia 5.0 for single shell versionAll dimensions and images shown are in millimeters and are for reference only. F  5

FISCHER CORE SERIES DISPOSABLE Technical dimensionsPLUGSPRE-CABLED SOLUTION 56.0 length 50 12.0 50DISPOSABLE ø15.8 ø6.0 Label with Order No : xxxxxxxxPart number Length* [mm]CA_S_8XLV_SI504 1.0m 1000CA_S_8XLV_SI504 2.0m 2000CA_S_8XLV_SI504 5.0m 5000*Cable length tolerance according IPC-WHMA-A-620.F  6 Technical Specifications

Electrical & contact configurations FISCHER CORE SERIES DISPOSABLESINGLE OR TWO-PIECE SHELL Test Voltage[kV] in mated position Contact block Stamped contact insulator References AC rms DC Pin layout Number of contactsContact toContact to Contact to Contact to Part number Part number Insulating materialreceptaclecontact receptacle contact E21 504 A065-S Reel size (pcs.) Contact ø [mm] Wire sizebody body 1’000 10’000 Max. admissible current [A] at 10°CAWG20 temperature rise DISPOSABLEA 065 6 PBT 0.9 to 1.7 2.0 2.4 2.6 -A 066 3.0A 056 AWG24A 086 -A 092 AWG20 1.7 - 8 PBT 0.9 to 1.5 1.6 2.2 2.7 E21 504 A066-S RMS1/0.9:1K RMS10/0.9:10K AWG24 AWG20 11 PBT 0.9 to 1.4 1.5 2.1 2.2 E21 504 A056-S AWG24 AWG26 16 PBT 0.7 to 0.8 1.5 1.3 2.1 E21 504 A086-S E21 504 A092-S AWG30 RMS1/0.7:1K RMS10/0.7:10K AWG26 19 PBT 0.7 to 0.8 1.2 1.2 1.8 AWG30All dimensions and images shown are in millimeters and are for reference only. F  7

FISCHER CORE SERIES DISPOSABLE Electrical & contact configurationsPRE-CABLED SOLUTION Test Voltage[kV] in mated positionDISPOSABLE AC rms DC References Pin layoutContact toContact toContact toContact to Turnkey solution Numberreceptaclecontactreceptaclecontact part number of contacts Insulatingbodybody CA_S_8XLV_SI504 1.0m material CA_S_8XLV_SI504 2.0m Contact ø [mm]0.9 AWG241.51.52.5 CA_S_8XLV_SI504 5.0m Wire size Max. admissible current [A] at 10°C temperature riseA 0661) 8 ABS 2.5 1.91)The Fischer Core Series Disposable turnkey solution is available in a standard 8-contact pin layout. Pin layout with 16 contacts is available on request.F  8 Technical Specifications

Technical information FISCHER CORE SERIES DISPOSABLESINGLE OR TWO-PIECE SHELLMECHANICAL & ENVIRONMENTAL DATASealing rating IP30 DISPOSABLE– Single shell IP40–Two-piece shell -20°C to +65°COperatingtemperature range 10 mating cyclesEndurance Tested to withstand irradiation up to 60 kGy per ISO 11137-2Gamma irradiation Tested with a standard EtO sterilization cycle per ISO 11135for sterilization Typ. 10-20 NEtO for sterilizationMating / Unmating forceMATERIAL & SURFACE TREATMENTSParts Material Surface treatment FlammabilityPlastic housing ABS – UL 94 HBSoft-touch areas TPE – UL 94 HBContacts Brass or Bronze Gold over Nickel –Insulator PBT – UL 94 V-0Ferrule Copper alloy Nickel – F  9

FISCHER CORE SERIES DISPOSABLE Technical information PRE-CABLED SOLUTION ENVIRONMENTAL DATADISPOSABLE Characteristic Value IP65 Sealing performance -20°C to +65°C 100 N Operating temperature range 10 mating cycles Mechanical resistance cable / plug Endurance MATERIAL & SURFACE TREATMENTS Part Material Surface treatment Flammability PVC overmolding – UL 94 V-2 Body Brass Gold over Nickel – ABS – UL 94 HB Contacts PVC – UL 94 HB Interface and insulator (merged) Cable (1, 2, or 5 meters) F  10 Technical Specifications

FISCHER CORE SERIES DISPOSABLE DISPOSABLE F  11

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