PRODUCTCATALOGUE2021
CONTENTSTECHNICAL INFORMATION .......................................8HYDRAULINK BRANDED HOSES ............................27HYDRAULIC HOSES ................................................50SWAGE COUPLINGS ...............................................97SWAGE FERRULES ...............................................195FIELD ATTACHABLE HOSETAILS ...........................205FIELD ATTACHABLE FERRULES ............................220PUSH-ON COUPLINGS .........................................225R5 FIELD ATTACHABLES .......................................238SUCTION HOSETAILS ...........................................255ADAPTORS............................................................266TUBE FITTINGS .....................................................390STEEL PIPE AND TUBE .........................................404TUBE CLAMPS ......................................................410QUICK RELEASE COUPLINGS ..............................417BALL AND CHECK VALVES ...................................450ACCESSORIES ......................................................456MINICHECK AND TEST .........................................511SAWS AND SWAGERS ..........................................524STAINLESS STEEL FITTINGS.................................533
4PRODUCT CATALOGUE 2021AVAILABLE NOW ONHydraulink HydraCrimp is an easy to use app that provides users of Hydraulink hydraulic hose and fitting products to access up-to-date crimp specifications quickly. The app is designed to easily and quickly provide all the information required to correctly setup and crimp the selected hose and fitting. It also includes the option to select from a range of hose protection products with part numbers.Hydraulink HydraCrimp is available on both Android and Apple devices.HydraCrimp
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HYDRAULINK HEAD OFFICE SYDNEY123 Long Street Smithfield NSW1300 36 37 34NEWCASTLE45 Glenwood DriveThornton NSW02 4088 0888BOTANY3/11-23 Perry StMatraville NSW1300 36 37 34DANDENONG1/465 Hammond RoadDandenong South VIC03 9768 5800LAVERTON4/38-40 Little Boundary RoadLaverton North VIC03 9768 5850WESTERN AUSTRALIA27-29 Canvale RoadCanning Vale WA08 9455 9800QUEENSLAND1/1927 Ipswich RoadRocklea QLD07 3713 6200HYDRAULINK DISTRIBUTORSAUSTRALIANBRANCHES1300 36 37 34MOBILE RESPONSE 24/7SOUTH AUSTRALIA40 Millers RoadWingfield SA1300 363 734CAIRNS145 Scott StreetBungalow QLD07 4041 6614
8PRODUCT CATALOGUE 2019TECHNICAL INFORMATIONSECTION 1
9PRODUCT CATALOGUE 2021An essential step in ensuring that a hydraulic system is safe and delivers optimum performance and service life is selecting the correct fluid conveying components.Although a lot of the work undertaken in this industry is the replacement of existing components with a duplicate it is still good practice to check the product against the application especially if the service life of the product to be replaced was not acceptable or when fault finding on an existing system. In some cases a problem with a hose assembly or other fluid conveying products can point to an underlying problem with the system itself or possibly the products have been incorrectly specified originally.A simple method to assist in remembering the key selection criteria is the anagram: F.A.C.T.O.R.S.F = Fluid A = ApplicationC = ConnectionsT = TemperatureO = Operating PressuresR = Rate(s) of FlowS = SizeF - FLUIDThe materials in the products selected must be compatible with the fluid that is to be conveyed. �ompatibility considerations will vary between products depending on the fluid in question.When checking product fluid compatibility the following should be taken into account;Hose; where the application requires the use of chemicals or special oils it is advisable to ensure that the cover is also resistant. For gaseous applications it is possible that permeation could occur. �ermeation, sometimes referred to as effusion, is the migration of fluid through the pores of the tube polymer resulting in gradual fluid loss. Where permeation occurs it is important to ensure that as well as the hose tube the reinforcement and cover are compatible. When conveying gaseous liquids it is advisable to pin-prick the cover to prevent fluid build-up under the cover causing blistering. �ontinual build-up of fluid in this blistering could eventually cause the cover to split resulting in potential hazards such as the release of toxic fumes, fire or even explosions.Couplings & other products; As well ensuring the body material is compatible any seals in hose connectors, positional adaptors, quick release couplings, ball Valves, live swivels etc are also compatible.PRODUCT SELECTION 1-1GENERAL INFORMATIONOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeINFORMATION - HOSEHOSE SELECTION & SERVICE LIFE RECOMMENDATIONSHydraulic hose (and hose assemblies) have a finite life span that is dependent upon the actual operating conditions the assembly is subjected to. An effective way to remember hose selection criteria is to remember the word STAMPED. STAMPED is an acronym for the following:S = SizeT = TemperatureA = ApplicationM = Medium or MediaP = PressureE = EndsD = Delivery1. Size - Hose Internal Diameter can be determined using the Nomographic Chart found in this section.The correct hose I.D. must be selected for the flow required. Too small an I.D. for a given volume will result in pressure drop, heat generation, fluid turbulence and possible internal tube damage. If in doubt, select the next size up.2. Temperature. Hose selection is determined by two variables of temperature; the ambient (external) temperature and the fluid/material (internal) temperature. The hose should not be exposed to internal or external temperatures which exceed the manufacturer’s stated maximum and minimum limits. Both continual and intermittent temperatures must be accommodated within the recommended limits. Extra care must be taken when specifying hoses that are routed near to (or terminate on) hot components such as engine manifolds.3. Application. The determination of how the hydraulic hose or hose assembly will be used. Questionsthat may need to be answered to ensure correct hose selection could include: What is the suitable hose construction? What type of equipment is it used on? What are the end connections? Are there applicable Government or Industry standards to be satisfied? Questions that may need to be answered to ensure correct hose selection could include; What are the environmental conditions the hose will be used in? Does the hose require a special cover or armour? Are there unusual mechanical loads or excessive movement? What are the routing requirements? What are the required lengths and bend radius to satisfy those routing requirements? (Further data regarding Hose Installation Recommendation can be found in this section.)
10PRODUCT CATALOGUE 2021An essential step in ensuring that a hydraulic system is safe and delivers optimum performance and service life is selecting the correct fluid conveying components.Although a lot of the work undertaken in this industry is the replacement of existing components with a duplicate it is still good practice to check the product against the application especially if the service life of the product to be replaced was not acceptable or when fault finding on an existing system. In some cases a problem with a hose assembly or other fluid conveying products can point to an underlying problem with the system itself or possibly the products have been incorrectly specified originally.A simple method to assist in remembering the key selection criteria is the anagram: F.A.C.T.O.R.S.F = Fluid A = ApplicationC = ConnectionsT = TemperatureO = Operating PressuresR = Rate(s) of FlowS = SizeF - FLUIDThe materials in the products selected must be compatible with the fluid that is to be conveyed. �ompatibility considerations will vary between products depending on the fluid in question.When checking product fluid compatibility the following should be taken into account;Hose; where the application requires the use of chemicals or special oils it is advisable to ensure that the cover is also resistant. For gaseous applications it is possible that permeation could occur. �ermeation, sometimes referred to as effusion, is the migration of fluid through the pores of the tube polymer resulting in gradual fluid loss. Where permeation occurs it is important to ensure that as well as the hose tube the reinforcement and cover are compatible. When conveying gaseous liquids it is advisable to pin-prick the cover to prevent fluid build-up under the cover causing blistering. �ontinual build-up of fluid in this blistering could eventually cause the cover to split resulting in potential hazards such as the release of toxic fumes, fire or even explosions.Couplings & other products; As well ensuring the body material is compatible any seals in hose connectors, positional adaptors, quick release couplings, ball Valves, live swivels etc are also compatible.PRODUCT SELECTION GENERAL INFORMATIONOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice4. Medium (or media, material) to be conveyed. Hose selection must ensure compatibility of the hose tube (liner) and outer cover with the oil, chemical or gas to be conveyed. A chemical resistance table to rubber compounds can be found in this section. Similar care to ensure compatibility should be taken when specifying end connections (hosetails and adaptors), especially those that contain o-rings.5. Pressure. The pressure in a hydraulic system should not exceed the stated hose working pressure at any time. System pressure spikes and surges must be considered and accommodated within the stated workingpressure limits. Minimum burst pressures are reference pressures, and are intended for destructive testing and design purposes only.6. Ends. The thread portions of the hose assembly must of course, be compatible with what it is connecting to. Different thread types have different working pressures, always insure that the threaded ends selected meet or exceed the designed working pressure. Check the technical section of this catalogue for pressure ratings. Also the chemical compatibility of the end fittings must be checked as per the hose. Ensure that the ends chosen are of the type matched to the hose. 7. Delivery. When a product is actually needed is important. A decision of what product is used can need to be altered by what is available when needed. Always specify up, not down to meet a timeline. A simple change of adaptor may be all that is needed to meet a requirement.Exposure of hose or hose assemblies to operating conditions which exceed recommended or stated limits will significantly reduce the expected service life. If in doubt, over-specify hose assemblies to ensure as much safety margin on the recommended limits as possible.Remember to look at the application or function, this will help to visualise the possible loadings on the product.For example, the crowd cylinder circuit on an excavator is more likely to be subjected to spike pressure than the slew circuit. Always ensure that the product is working within a 4:1 safety factor. That is; the maximum pressure the product will be exposed to is less than 25% of the products minimum burst pressure. Where pressure spikes or impulsing can occur it is good practice, where this is possible, to specify a product that will be working at 75% of its pressure rating for normal system pressure, this will give a safety buffer to absorb spikes. Note;Any product fitted between the pump and valve will always be exposed to the highest pressures of the system.R - RATES OF FLOWThere are two areas to look at with regards to fluid flow.Volume;This is the amount of fluid that will be flowing through the product in a given time. When selecting product it is best to look at the maximum flow that is to be conveyed. Maximum pump output is a good starting point but consideration should also be given to return flow from the piston side of cylinders, this can be high depending on the bore to annulus ratio of the cylinder.Volume is usually measured in Gallons (imperial) or Litres (metric) per minute.Velocity; This is the speed of the fluid through the product and is directly related to the fluid volume and the product size. Fluid speed is a key factor in determining pressure drops and heat build up in systems.Velocity is stated as; feet per second (imperial) or metres per second (metric)S - SIZEThe size (flow area) of the product is key part in ensuring the system functions efficiently. The flow area of the product and the volume of fluid determines the velocity of the fluid in the system. If the fluid velocity is too high then in some cases excessive pressure drop or heat generation can occur.A Nomograph is the easiest method of determining fluid velocity for any given volume versus product size.Notes; The potential service life of products can be significantly reduced if they are constantly operating at maximum limits.Some areas of the selection process are interrelated however the key to correct product selection is the understanding of the application and what is required of the product.Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice
11PRODUCT CATALOGUE 20211B.S.P.T. - BRITISH STANDARD PIPE TAPERTHREAD IDENTIFICATIONThreadSize& TPIBSPT*BSPT1/8-289.78.51/4-1913.111.43/8-1916.614.91/2-1420.918.65/8-1422.920.63/4-1426.424.11-1133.230.21.1/4-1141.938.91.1/2-1147.844.82-1159.656.6*Basic gauge plane diameter at basic gauge depthO.D.I.D.Male ThreadFemale Thread101� ������ �������������� ������������ �1/07/10 6:34 PM
12PRODUCT CATALOGUE 20211B.S.P.P. - BRITISH STANDARD PIPE PARALLELTHREAD IDENTIFICATIONThreadTorque SizeSettings& TPIBSPP nuts1/8-2812 Nm1/4-1926 Nm3/8-1947 Nm1/2-1479 Nm5/8-14104 Nm3/4-14128 Nm1-11160 Nm1.1/4-11200 Nm1.1/2-11270 Nm2-11350 Nm18.614.911.48.5BSPPBSPP44.838.930.224.120.6O.D.I.D.Male ThreadFemale Thread9.759.647.841.933.226.422.920.916.613.156.6101a thread identification RESIZED.indd 31/07/10 6:34 PM
13PRODUCT CATALOGUE 20211N.P.T. - NATIONAL PIPE THREADTHREAD IDENTIFICATIONMale Thread O.D. NPTFNPTFNPSF/SM1/8-2710.08.68.71/4-1813.311.211.43/8-1816.714.714.91/2-1420.818.218.83/4-1426.123.523.91-11.1/232.729.530.21.1/4-11.1/241.438.339.11.1/2-11.1/247.544.4452-11.1/259.356.257Female Thread I.D. Thread Size & TPI101a thread identification RESIZED.indd 41/07/10 6:34 PM
14PRODUCT CATALOGUE 20211J.I.C / U.N. O-RING THREADTHREAD IDENTIFICATIONThreadFemaleSizeThread& TPII.D.JICUN\"O\"7/16 x 20 UNF 9.81/4\"14 Nm21 Nm1/2 x 20 UNF 11.5 5/16\"19 Nm25 Nm9/16 x 18 UNF 13.03/8\"30 Nm34 Nm3/4 x 16 UNF17.41/2\"50 Nm72 Nm7/8 x 14 UNF 20.35/8\"80 Nm100 Nm1 1/16 x 12 UN 24.83/4\"130 Nm176 Nm1 3/16 x 12 UN 28.27/8\"140 Nm220 Nm1 5/16 x 12 UN 31.21\"156 Nm290 Nm1 5/8 x 12 UN 39.21.1/4\"188 Nm350 Nm1 7/8 x 12 UN 45.51.1/2\"268 Nm460 Nm2 1/2 x 12 UN 61.52\"346 Nm540 NmTorque SettingsTube O.D.101� ������ �������������� ������������ �1/07/10 6:34 PM
15PRODUCT CATALOGUE 20211S.A.E. - SOCIETY OF AUTOMOTIVE O.R.F.S. - O-RING FACE SEAL ENGINEERSTHREAD IDENTIFICATIONThreadSize & TPI7/16-201/4\"9.81/2-205/16\"11.4Tube O.D.I.D.ThreadFemale1/2 205/1611.45/8-183/8\"14.311/16-167/16\"163/4-161/ 2\"17.54/8-145/8\"20.51.1/16-143/4\"24.81.1/4-127/8\"30.11.3/8-121\"33.2ThreadFemaleSizeThread& TPII.D.9/16-18 UNF12.81/4\"5/16x1/1614-16 Nm11/16-16 UN16.03/8\"3/8x1/1624-27 NmTube O.D.Torque Settings *\"O\"-ring size11/16 16 UN16.03/83/8x1/1624 27 Nm13/16-16 UN19.11/2\"1/2x1/1643-47 Nm1-14 UN23.55/8\"5/8x1/1660-69 Nm1.3/16-12UN26.13/4\"3/4x1/1690-95 Nm1.7/16-12 UN34.21\"15/16x1/16 125-135 Nm1.11/16-12 UN40.61.1/4\"1.3/16x1/16 170-190 Nm2-12 UN48.01.1/2\"1.1/2x1/16 200-225 Nm101a thread identification RESIZED.indd 61/07/10 6:34 PM7/8-14
16PRODUCT CATALOGUE 20211S.A.E. O-RING FLANGES (SAE - J518)THREAD IDENTIFICATIONNominalFlangeCodeCodeCodeCodeCodeCodeCodeCodeSize61626162616261621/217.4818.2438.140.4930.1831.756.757.75*5/819.8-42.90–34.0–6.73–3/422.2323.8047.6350.8038.1041.286.738.76A (mm)B (mm)C (mm)D (mm)126.1927.7652.3757.1544.4547.638.09.531.1/430.1831.7558.7266.6850.8053.988.010.291.1/235.7136.5069.8579.3860.3363.508.012.57242.8844.4577.7796.8271.4279.389.5312.57NominalFlangeCodeCodeCodeAS568ACodeCodeCodeCodeSize616261 and 62number616261621/25000 psi6000 psi3/4x1/82105/16x1.1/45/16x1.1/420-25 Nm20-25 Nm3/45000 psi6000 psi1x1/82143/8x1.1/43/8x1.1/228-40 Nm34-45 Nm15000 psi6000 psi1.5/16x1/82193/8x1.1/47/16x1.3/437-48 Nm56-68 Nm1.1/44000 psi6000 psi1.1/2x1/82227/16x1.1/21/2x1.3/448-62 Nm85-102 Nm1.1/23000 psi6000 psi1.7/8x1/82251/2x1.1/25/8x2.1/462-79 Nm158-181 Nm23000 psi6000 psi2.1/4x1/82281/2x1.1/23/4x2.3/473-90 Nm271-294 NmPressure Rating\"O\"-ring sizeUNC Bolt sizeBolt torque*The 5/8* size flange is not part of the SAE`standard. It is included in the J.I.S. standards and is used by Komatsu andother O.E.M’s.101a thread identification RESIZED.indd 71/07/10 6:34 PM
17PRODUCT CATALOGUE 20211J.I.S. - JAPANESE INDUSTRIAL STANDARDSTHREAD IDENTIFICATION14-1.5*12.514-1.5*12.518-1.5*16.518-1.5*16.522-1.5*20.522-1.5*20.527-2.02524-1.522.533-2.03130-1.528.542-2.04033-1.531.550-2.04836-1.534.560-2.05842-1.540.5* denotes interchange sizes between JIS and Komatsu.THREAD SPECIFICATIONSMetric Threads (J.I.S)Komatsu Threads (Metric)101� ������ �������������� ������������ �1/07/10 6:34 PM
18PRODUCT CATALOGUE 20211D.I.N. METRICS 24° CONE SYSTEMTHREAD IDENTIFICATIONThread O.D.Female DiameterTube & PitchThread I.D.D1 (mm)O.D.(mm)M12-1.510.57.26M14-1.512.59.28M16-1.514.511.610M18-1.516.513.812M22-1.520.516.815M26-1.524.519.818M30-2.02823.822M36-2.03429.828M45-2.04337.235M52-2.05044.242THREAD SPECIFICATIONS LIGHT (L) SERIESThread O.D.Female DiameterTube & PitchThread I.D.D1 (mm)O.D.(mm)M14-1.512.57.26M16-1.514.59.28M18-1.516.511.610M20-1.518.513.812M22-1.520.515.814M24-1.522.517.816M30-2.0282220M36-2.0342725M42-2.0403230M52-2.0504038THREAD SPECIFICATIONS HEAVY (S) SERIES101� ������ �������������� ������������ �1/07/10 6:34 PM
19PRODUCT CATALOGUE 20211D.I.N. METRICS 60° CONE SYSTEMTHREAD IDENTIFICATIONThread O.D.Female Tube & PitchThread I.D.O.D.(mm)M10-1.09.05M12-1.510.56M14-1.512.58M16-1.514.510THREAD SPECIFICATIONS M16-1.514.510M18-1.516.512M22-1.520.515M26-1.524.518M30-1.528.522M38-1.536.528M45-1.543.535M52-2.056.542101a thread identification RESIZED.indd 101/07/10 6:34 PM
20PRODUCT CATALOGUE 20211I.S.O. METRICS(INTERNATIONAL STANDARDS ORGANISATION)THREAD IDENTIFICATIONThread O.D.Female Tube & PitchThread I.D.O.D.(mm)M12-1.011.06M14-1.5*12.58M16-1.5*14.510M18-1.5*16.512THREAD SPECIFICATIONSM18 1.516.512M20-1.518.514M22-1.5*20.515M24-1.5**22.516M27-1.525.518M30-1.528.522M33-1.531.525M36-1.534.528M39-1.537.530M42-1.540.532M45-1.543.535M48-1.546.538M52-1.550.540* Interchange with D.I.N. Light** Interchange with D.I.N. Heavy101a thread identification RESIZED.indd 111/07/10 6:34 PM
21PRODUCT CATALOGUE 20211FRENCH METRICS (GAZ & MILLIMETRIQUE SERIES)THREAD IDENTIFICATIONThread O.D.Female & PitchThread I.D.GAZMillimetriqueM12 1 011 06 6DiameterTHREAD SPECIFICATIONS LIGHT (L) SERIESM12-1.011.0-M14-1.512.5-8M16-1.514.5-10M18-1.516.5-12M20-1.518.513.2514M22-1.520.5-15M24-1.522.516.7516M27-1.525.5-18M30-1.528.521.2522M33-1.531.5-25M36-1.534.526.7528M39-1.537.5-30M42-1.540.5-32M45-1.543.533.535M48-1.546.5-38M52-1.550.542.2540M54-2.052.0-45M58-2.056.048.25-101� ������ �������������� ������������ 1�1/07/10 6:34 PM
22PRODUCT CATALOGUE 20211STAPLE-LOK COUPLINGSTHREAD IDENTIFICATIONCouplingImperialDash SizeSizeinchmminchmm4 -41/40 5814 85915 0Male O.D.Female I.D.THREAD SPECIFICATIONS1/40.5814.8.5915.0-63/80.7819.8.7920.0-81/20.9423.9.9524.1-123/41.1328.81.1429.0-1611.5338.91.5439.1-201.1/41.8045.71.8146.0-241.1/22.1654.92.1755.1-3222.5264.02.5364.3101a thread identification RESIZED.indd 131/07/10 6:34 PM
23PRODUCT CATALOGUE 20211STRAIGHT HOSE ASSEMBLY LENGTHHOSE ASSEMBLY MEASUREMENTBENT HOSE ASSEMBLY LENGTH+RVH , ' 3/161/45/163/81/25/83/411.1/4 1.1/22. PP 110130130160180210210260260260310135.0°101a thread identification RESIZED.indd 141/07/10 6:34 PM
24PRODUCT CATALOGUE 20211HOSE INSTALLATION RECOMMENDATIONS101� ������ �������������� ������������ 1�1/07/10 6:34 PM
25PRODUCT CATALOGUE 20211HOSE INSTALLATION RECOMMENDATIONS101a thread identification RESIZED.indd 161/07/10 6:34 PM
26PRODUCT CATALOGUE 20211HOSE INSTALLATION RECOMMENDATIONS101a thread identification RESIZED.indd 171/07/10 6:34 PM
9PRODUCT CATALOGUE 2019HYDRAULINK BRANDED HOSESSECTION 2
28PRODUCT CATALOGUE 20212 - 1HYDRAULINK BRANDED HOSE Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeBrand Name Part NumberH1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01H1SN-01GENERAL INFORMATIONHydraulink has established itself as a proven hydraulic hose & fitting specialist for over 70 years. With the selection of braided and multi spiral hoses on offer, the Hydraulink range of hoses will satisfy all of your needs.The Super Tuff “ST” range of braided hoses come standard with flame and abrasion resistant features – ideal for use in harsh and adverse environments.For general pressure-wash applications up to 400 bar, the Hydraulink range of Jet Wash hoses are designed to be easier to handle and use due to their light, flexible and compact design.All Hydraulink branded hoses are easily identifiable for fast fix and replacement, and are readily available across our nationwide network of service centres and mobile service vans. RangeConstructionConstant PressureMSHA(Flame Resist)HARC AbrasionCompactH1T1 WireH2T2 WireHX4KMulti Spiral4100psiHX5KMulti Spiral5100psiHX6KMulti Spiral6100psiH171 & 2 Wire3000psiH192 Wire4100psiH162 WireHJW2501 Wire250barHJW4002 Wire400barHX4K-STMulti Spiral4100psiHX6K-STMulti Spiral6100psiOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice
29PRODUCT CATALOGUE 20212 - 2INFORMATION - HOSEHOSE SELECTION & SERVICE LIFE RECOMMENDATIONS Extracts from SAE J1273 SEP2014: Recommended Practices for Hydraulic Hose Assemblies 6FRSH—SAE J1273 provides guidelines for selection, routing, fabrication, installation, replace-ment, maintenance, and storage of hose and hose assemblies for uid-power systems. Many of these���SAE Recommended Practices also may be suitable for other hoses and systems. +RVH 6HOHFWLRQ DQG 5RXWLQJ—A wide variety of interacting factors in uence hose service life and���the ability of each uid-power system to operate satisfactorily, and the combined effects of these��factors on service life are often unpredictable. Therefore, these documents should not be construedas design standards. For applications outside the speci cations in SAE J517, SAE J514, or other��relevant design standards, performance of hose assemblies should be determined by appropriatetesting. Carefully analyze each system. Then design routings and select hose and related compo-nents to meet the system-performance and hose-service-life requirements, and to minimize the risksof personal injury and/or property damage. Consider the following factors:5.1 System Pressures—Excessive pressure can accelerate hose assembly failure. Analyze the steady-state pressures, and the frequency and amplitude of pressure surges, such as pulses and spikes. These are rapid and transient rises in pressure which may not be indicated on many common pressure gauges and can be identi ed best on high-frequency-response electronic measuring instru-��ments.For maximum hose service life, hose selection should be based on a system pressure, including surges, that is less than the hose maximum working pressure. Hose may be used above its maxi-mum working pressure where reduced life expectancy is acceptable. SAE J1927 provides one method to help predict wire-reinforced hose service life for a given hydraulic application, where the surge pressure peaks vary, and/or the highest pressure peaks occur infrequently.5.2 Suction—For suction applications, such as inlet ow to pumps, select hose to withstand both the ��negative and positive pressures the system imposes on the hose.5.3 External Pressure—In certain applications, such as in autoclaves or under water, the external environmental pressures may exceed the uid pressure inside the hose. In these applications, con-���sider the external pressures, and if necessary, consult the manufacturers.5.4 Temperature—Exceeding hose temperature ratings may signi cantly reduce hose life. Select ��hose so the uid and ambient temperatures, both static and transient, fall within the hose ratings. ��The effects of external heat sources should not raise the temperature of the hose above its maximum op-erating temperature. Select hose, heat shields, sleeving, and other methods for these requirements,�������������������������������������������������������������������������0Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice
30PRODUCT CATALOGUE 20212 - 3INFORMATION - HOSEHOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)5.5 Permeation—Permeation, or effusion, is seepage of uid through the hose. Certain materials in hose construction are more permeable than others. Consider the effects of permeation when select-ing hose, especially with gaseous uids. Consult the hose and fluid manufacturers for permeability information.5.6 Hose-Material Compatibility—Variables that can affect compatibility of system fluids with hose materials include, but are not limited to:a. Fluid pressureb. Temperaturec. Concentrationd. Duration of exposureBecause of permeation (see 5.5), consider compatibility of system uids with the hose, tube, cover, reinforcement, and ttings. Consult the uid and hose manufacturers for compatibility information.NOTE— Many uid/elastomer compatibility tables in manufacturers’ catalogs show ratings based on uids at 21 °C, room temperature. These ratings may change at other temperatures. Carefully read the notes on the compatibility tables, and if in doubt, consult the manufacturer.5.7 Environment—Environmental conditions can cause hose and tting degradation. Conditions to evaluate include, but are not limited to:a. Ultraviolet lightb. Salt waterc. Air pollutantsd. Temperature (see 5.4)e. Ozonef. Chemicalsg. Electricityh. AbrasionIf necessary, consult the manufacturers for more information.5.8 Static-Electric Discharge—Fluid passing through hose can generate static electricity resulting in static-electric discharge. This may create sparks that can puncture hose. If this potential exists, select hose with suf cient conductivity to carry the static-electric charge to ground.5.9 Sizing—The power transmitted by pressurized uid varies with pressure and rate of ow. Select hose with adequate size to minimize pressure loss, and to avoid hose damage from heat generation or excessive velocity. Conduct calculations, or consult the manufacturers for sizing at ow velocities.5.10 Unintended Uses—Hose assemblies are designed for the internal forces of conducted uids. Do not pull hose or use it for purposes that may apply external forces for which the hose or ttings were not designed.5.11 Speci cations and Standards—When selecting hose and ttings for speci c applications, refer to applicable government, industry, and manufacturer’s speci cations and standards.www.hydraulink.com100 2 SROTCENNO C D IUL F KN I LUARDY H © t hg i r ypoCwOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeO
31PRODUCT CATALOGUE 2021HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)INFORMATION - HOSEINFORMATION - HOSE025.12 Unusual ApplicationsUnusual Applications—Applications not addressed by the manufacturer or by industry stan-—Applications not addressed by the manufacturer or by industry stan-dards may require special testing prior to selecting hose.dards may require special testing prior to selecting hose.5.13 Hose Cleanliness5.13 Hose Cleanliness—The cleanliness requirements of system components, other than hose, will —The cleanliness requirements of system components, other than hose, will determine the cleanliness requirements of the application. Consult the component manufacturers’determine the cleanliness requirements of the application. Consult the component manufacturers’cleanliness information for all components in the system. Hose assemblies vary in cleanliness levels; therefore, specify hose assemblies with adequate cleanliness for the system.5.14 Hose Fittings 5.14 Hose Fittings—Selection of the proper hose ttings for the hose and application is essential for —Selection of the proper hose ttings for the hose and application is essential for proper operation and safe use of hose and related assembly equipment. Hose ttings are quali ed ttings are quali ed with the hose. Therefore, select only hose ttings compatible with the hose for the applications.ttings compatible with the hose for the applications.Improper selection of hose ttings or related assembly equipment for the application can result in ttings or related assembly equipment for the application can result in injury or damage from leaks, or from hose assemblies blowing apart (see 4.2, 6.2, 6.3, and 6.4).injury or damage from leaks, or from hose assemblies blowing apart (see 4.2, 6.2, 6.3, and 6.4).5.15 Vibration—Vibration can reduce hose service life. If required, conduct tests to evaluate the fre-ibration can reduce hose service life. If required, conduct tests to evaluate the fre-quency and amplitude of system vibration. Clamps or other means may be used to reduce the effects quency and amplitude of system vibration. Clamps or other means may be used to reduce the effects of vibration. Consider the vibration requirements when selecting hose and predicting service life.of vibration. Consider the vibration requirements when selecting hose and predicting service life.5.16 Hose Cover Protection5.16 Hose Cover Protection—Protect the hose cover from abrasion, erosion, snagging, and cutting. —Protect the hose cover from abrasion, erosion, snagging, and cutting. Special abrasion-resistant hoses and hose guards are available for additional protection. Route hose Special abrasion-resistant hoses and hose guards are available for additional protection. Route hose to reduce abrasion from hose rubbing other hose or objects that may abrade it.to reduce abrasion from hose rubbing other hose or objects that may abrade it.5.17 External Physical Abuse5.17 External Physical Abuse—Route hose to avoid:—Route hose to avoid:a. Tensile loadsb. Side loadsc. Flatteningd. Thread damaged. Thread damagee. Kinkingf. Damage to sealing surfacesDamage to sealing surfacesg. Abrasionh. Twisting5.18 Swivel-Type AdaptersSwivel-Type Adapters—Swivel-type ttings or adapters do not transfer torque to hose while be-ttings or adapters do not transfer torque to hose while be-ing tightened. Use these as needed to prevent twisting during installation.ing tightened. Use these as needed to prevent twisting during installation.5.19 Live Swivels5.19 Live Swivels—If two components in the system are rotating in relation to each other, live swiv-—If two components in the system are rotating in relation to each other, live swiv-els may be necessary. These connectors reduce the torque transmitted to the hose.These connectors reduce the torque transmitted to the hose.5.20 Slings and Clamps5.20 Slings and Clamps—Use slings and clamps to support heavy or long hose and to keep it away —Use slings and clamps to support heavy or long hose and to keep it away from moving parts. Use clamps that prevent hose movement that will cause abrasion.from moving parts. Use clamps that prevent hose movement that will cause abrasion.5.21 Minimum Bend Radius5.21 Minimum Bend Radius—The minimum bend radius is de ned in SAE J343 and is speci ed in ned in SAE J343 and is speci ed in other SAE standards and hose manufacturer’s product literature. Routing at less than minimum bend s product literature. Routing at less than minimum bend radius may reduce hose life. Sharp bending at the hose/ tting juncture may result in leaking, hose tting juncture may result in leaking, hose rupturing, or the hose assembly blowing apart (see 4.2)rupturing, or the hose assembly blowing apart (see 4.2)5.22 Elbows and Adapters5.22 Elbows and Adapters—In special cases, use elbows or adapters to relieve hose strain.—In special cases, use elbows or adapters to relieve hose strain.5.23 Lengths—Unnecessarily long hose can increase pressure drop and affect system performance. fect system performance. www.hydraulink.com10 N0A2RSDRYOHT©C EhNgNrOpCoD I C ULFK N I LUARDYH© t hg i r ypoC02-4Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice the right to change technical specifications without notice2 - 45.12cleanliness information for all components in the system. Hose assemblies vary in cleanliness levels; therefore, specify hose assemblies with adequate cleanliness for the system.proper operation and safe use of hose and related assembly equipment. Hose with the hose. Therefore, select only hose Improper selection of hose 5.15 Vibration—Va. Tensile loadsb. Side loadsc. Flatteninge. Kinkingf.g. Abrasionh. Twisting5.18 —Swivel-typeels may be necessary. —The minimum bend radius is deother SAE standards and hose manufacturer’radius may reduce hose life. Sharp bending at the hose/5.23 Lengths—Unnecessarily long hose can increase pressure drop and af0www.hydraulink.com100 2 SROTCENNO C D IUL F KILUti yOur product range is constantly evolving and Hydraulink reserve
32PRODUCT CATALOGUE 20212 - 5HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)INFORMATION - HOSEWhen pressurized, hose that is too short may pull loose from its ttings, or stress the tting connec-tions, causing premature metallic or seal failures. When establishing hose length, use the following practices:5.23.1 MOTION ABSORPTION—Provide adequate hose length to distribute movement and prevent bends smaller than the minimum bend radius.5.23.2 HOSE AND MACHINE TOLERANCES—Design hose to allow for changes in length due to machine motion and tolerances.5.23.3 HOSE LENGTH CHANGE DUE TO PRESSURE—Design hose to accommodate length changes from changing pressures. Do not cross or clamp together high- and low-pressure hoses. The difference in length changes could wear the hose covers.5.24 Hose Movement and Bending—Hose allows relative motion between system components. Analyze this motion when designing hose systems. The number of cycles per day may signi cantly affect hose life. Also avoid multiple planes of motion and twisting motion. Consider the motion of the hose when selecting hose and predicting service life. In applications that require hose to move or bend, use these practices:5.24.1 BEND IN ONLY ONE PLANE TO AVOID TWISTING5.24.2 PREVENT HOSE BENDING IN MORE THAN ONE PLANE—If hose follows a compound bend, couple it into separate segments, or clamp it into segments that ex in only one plane.7. Hose Installation and Replacement—Use the following practices when installing hose assem-blies in new systems or replacing hose assemblies in existing systems:7.1 Pre-Installation Inspection—Before installing hose assemblies, examine:a. Hose length and routing for compliance with original designb. Assemblies for correct style, size, length, and visible nonconformitiesc. Fitting sealing surfaces for burrs, nicks, or other damageNOTE— When replacing hose assemblies in existing systems, verify that the replacement is of equal quality to the original assembly.7.2 Handling During Installation—Handle hose with care during installation. Kinking hose, or bend-ing at less than minimum bend radius may reduce hose life. Avoid sharp bending at the hose/ tting juncture (see 5.21).7.3 Twist Angle and Orientation—Pressure applied to a twisted hose may shorten the life of the hose or loosen the connections. To avoid twisting, use the hose lay line or marking as a reference.7.4 Securement and Protection—Install necessary restraints and protective devices. Determine that such devices do not create additional stress or wear points.7.5 Routing—Review proper routing practices provided in Section 5 and make appropriate correc-tions to obtain optimum performance.www.hydraulink.com100 2 SROTCENNO C D IUL F KN I LUARDY H © t hg i r ypoCwOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeO
33PRODUCT CATALOGUE 2021HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)INFORMATION - HOSEINFORMATION - HOSE027.6 Assembly Torque7.6 Assembly Torque—The connection end of a hose tting is normally threaded to obtain a tight tting is normally threaded to obtain a tight pressure seal when attached to a port, an adapter, or another tting. Sometimes bolts or screws pro-, or another tting. Sometimes bolts or screws pro-vide the threaded connection. Each size and type of connection requires different torque values, and ferent torque values, and these may vary due to type of material or exterior coating.these may vary due to type of material or exterior coating.Follow appropriate torquing instructions to obtain a proper pressure seal without over-torquing. AFollow appropriate torquing instructions to obtain a proper pressure seal without over-torquing. A properly calibrated torque wrench should be used to tighten each connection, except when the manu-properly calibrated torque wrench should be used to tighten each connection, except when the manu-facturer speci es tightening a speci ed number of hex at turns beyond nger tight to obtain a seal.nger tight to obtain a seal.7.7 System Checkouts7.7 System Checkouts—In hydraulic or other liquid systems, eliminate all air entrapment after com-—In hydraulic or other liquid systems, eliminate all air entrapment after com-pleting the installation. Follow manufacturers’ instructions to test the system for possible malfunctions instructions to test the system for possible malfunctions and leaks.7.7.1 TO AVOID INJURY DURING SYSTEM CHECKOUTS: DURING SYSTEM CHECKOUTS:a. Do not touch any part of the system when checking for leaks (see 4.1).Do not touch any part of the system when checking for leaks (see 4.1).b. Stay out of potentially hazardous areas while testing hose systems (see Section 4).Stay out of potentially hazardous areas while testing hose systems (see Section 4).c. Relieve system pressure before tightening connections.Relieve system pressure before tightening connections.8. Maintenance InspectionMaintenance Inspection—A hose and tting maintenance program may reduce equipment down-tting maintenance program may reduce equipment down-time, maintain peak operating performance, and reduce the risk of personal injury and/or property time, maintain peak operating performance, and reduce the risk of personal injury and/or propertydamage. The user should design and implement a maintenance program that suits the speci c ap-The user should design and implement a maintenance program that suits the speci c ap-plication and each speci c hose in that application.c hose in that application.8.1 Inspection Frequency8.1 Inspection Frequency—Evaluate factors such as the nature and severity of the application, past —Evaluate factors such as the nature and severity of the application, past history, and manufacturers’ information to establish the frequency of visual inspections and functional information to establish the frequency of visual inspections and functional tests.8.2 Visual Inspection (Hose and Fittings)isual Inspection (Hose and Fittings)—Visually inspect hose and ttings for:isually inspect hose and ttings for:a. Leaks at hose tting or in hoseLeaks at hose tting or in hoseb. Damaged, cut, or abraded coverDamaged, cut, or abraded coverc. Exposed reinforcementExposed reinforcementd. Kinked, crushed, attened, or twisted hoseattened, or twisted hosee. Hard, stiff, heat cracked, or charred hosef, heat cracked, or charred hosef. Blistered, soft, degraded, or loose coverBlistered, soft, degraded, or loose coverg. Cracked, damaged, or badly corroded ttingsCracked, damaged, or badly corroded ttingsh. Fitting slippage on hoseFitting slippage on hosei. Other signs of signi cant deterioration cant deteriorationIf any of these conditions exist, evaluate the hose assemblies for correction or replacement.If any of these conditions exist, evaluate the hose assemblies for correction or replacement.8.3 Visual Inspection (All Other Components)isual Inspection (All Other Components)—When visually inspecting hose and ttings, inspect —When visually inspecting hose and ttings, inspect for related items including:for related items including:a. Leaking ports a. Leaking portsb. Damaged or missing hose clamps, guards, or shieldsDamaged or missing hose clamps, guards, or shieldsc. Excessive dirt and debris around hoseExcessive dirt and debris around hosed. System uid: level, type, contamination, condition, and air entrainmentuid: level, type, contamination, condition, and air entrainmentIf any of these are found, address them appropriately.If any of these are found, address them appropriately.www.hydraulink.com10 N0A2RSDRYOHT©C EhNgNrOpCoD I C ULFK N I LUARDYH© t hg i r ypoC02-6Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice the right to change technical specifications without notice2 - 6—The connection end of a hose pressure seal when attached to a port, an adaptervide the threaded connection. Each size and type of connection requires diffacturer species tightening a specied number of hex at turns beyond pleting the installation. Follow manufacturers’and leaks.7.7.1 TO AVOID INJURYa.b.c.8.—A hose and damage. plication and each specihistory, and manufacturers’tests.8.2 V—Va.b.c.d.Kinked, crushed, e.Hard, stiff.g.h.i.Other signs of signi8.3 Vb.c.d.System 0www.hydraulink.com100 2 SROTCENNO C D IUL F KILUti yOur product range is constantly evolving and Hydraulink reserve
34PRODUCT CATALOGUE 20212 - 7HOSE SELECTION & SERVICE LIFE RECOMMENDATIONS (cont’d)INFORMATION - HOSE8.4 Functional Test—Functional tests determine if systems with hose are leak free and operating properly. Carry out functional tests per information from equipment manufacturers.9. Hose Storage—Age control and the manner of storage can affect hose life. Use the followingpractices when storing hose.9.1 Age Control—Maintain a system of age control to determine that hose is used before its shelf life has expired. Shelf life is the period of time when it is reasonable to expect the hose to retain full capabilities for rendering the intended service.Store hose in a manner that facilitates age control and rst-in, rst-out usage based on manufactur-ing date on hose or hose assembly. Per SAE J517:a. Shelf life of rubber hose in bulk form, or in hose assemblies passing visual inspection andproof test, is forty quarters (ten years) from the date of vulcanization.b. Shelf life of thermoplastic and polytetra uoroethylene hose is considered to be unlimited.www.hydraulink.com100 2 SROTCENNO C D IUL F KN I LUARDY H © t hg i r ypoCwOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeO
35PRODUCT CATALOGUE 2021CHARACTERISTICS OF GATES HOSE STOCK TYPESINFORMATION - HOSE02The characteristics shown below are for the normal or usual range of these speci c stocks. Stocks can be changed somewhat through different compounding to meet the requirements of specialised applications.Tube and cover stocks may occasionally be upgraded to take advantage of improved materials and technology.For more detailed information on a speci c hose tube or cover stock, please check the Chemical Resistance table in this section and also the speci c hose page. ,7+45LVWYLUL5P[YPSL/`WHSVU ,[O`SLUL*7,7;-, 7VS` *OLTPJHS 7VS` (JY`SVUP[YPSL *OSVYVZSMVUH[LK7YVW`SLUL *OSVYPUH[LK[L[YHMSVYV 5HTL*OVYVWYLUL HUK )[HKPLUL 5`SVU7VS`L[O`SLUL +PLUL 7VS`L[O`SLUL L[O`SLUL Type AType CType ZType MType PType JType TFlame Resistance=LY` .VVK7VVY .VVK.VVK 7VVY .VVK .VVKPetroleum Base Oils.VVK ,_JLSSLU[ .VVK [V ,_JLSSLU[ .VVK 7VVY =LY` .VVK,_JLSSLU[Diesel Fuel -HPY [V .VVK.VVK [V ,_JLSSLU[ .VVK [V ,_JLSSLU[.VVK 7VVY.VVK,_JLSSLU[Resistance to Gas.VVK .VVK .VVK ;V ,_JLSSLU[.VVK [V ,_JLSSLU[ -HPY [V .VVK .VVK .VVK [V Permeation,_JLSSLU[Weather.VVK [V ,_JLSSLU[ 7VVY ,_JLSSLU[=LY` .VVK ,_JLSSLU[ .VVK ,_JLSSLU[Ozone.VVK [V ,_JLSSLU[ 7VVY MVY ;IL\" ,_JLSSLU[=LY` .VVK 6[Z[HUKPUN .VVK ,_JLSSLU[.VVK -VY *V]LYHeat .VVK .VVK .VVK=LY` .VVK ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[Low Temperature-HPY [V .VVK 7VVY [V -HPY ,_JLSSLU[7VVY .VVK [V .VVK ,_JLSSLU[,_JLSSLU[Water-Oil Emulsions ,_JLSSLU[ ,_JLSSLU[ .VVK [V ,_JLSSLU[.VVK 7VVY ,_JLSSLU[ ,_JLSSLU[Water/Glycol ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[EmulsionsDiesters7VVY 7VVY ,_JLSSLU[-HPY ,_JLSSLU[ =LY` .VVK,_JLSSLU[Phosphate Esters-HPY -VY *V]LY 7VVY,_JLSSLU[-HPY=LY` .VVK=LY` .VVK,_JLSSLU[Phosphate -HPY -VY *V]LY 7VVY ,_JLSSLU[-HPY =LY` .VVK =LY` .VVK ,_JLSSLU[Ester BaseEmulsions 9LNPZ[LYLK [YHKLTHYR VM +7VU[ www.hydraulink.com1002SROTCENNOC D IULFK N I LUARDYH© t hg i r ypoC02-8Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice2 - 8CHARACTERISTICS OF GATES HOSE STOCK TYPESINFORMATION - HOSEINFORMATION - HOSE02The characteristics shown below are for the normal or usual range of these speci c stocks. Stocks can be changed somewhat through different compounding to meet the requirements of specialised applications.Tube and cover stocks may occasionally be upgraded to take advantage of improved materials and technology.For more detailed information on a speci c hose tube or cover stock, please check the Chemical Resistance table in this section and also the speci c hose page.,7+45LVWYLUL5P[YPSL/`WHSVU ,[O`SLUL*7,7;-, 7VS` *OLTPJHS 7VS` (JY`SVUP[YPSL *OSVYVZSMVUH[LK7YVW`SLUL *OSVYPUH[LK[L[YHMSVYV 5HTL*OVYVWYLUL HUK )[HKPLUL 5`SVU7VS`L[O`SLUL +PLUL 7VS`L[O`SLUL L[O`SLUL Type AType CType ZType MType PType JType TFlame Resistance=LY` .VVK7VVY .VVK.VVK 7VVY .VVK .VVKPetroleum Base Oils.VVK ,_JLSSLU[ .VVK [V ,_JLSSLU[ .VVK 7VVY =LY` .VVK,_JLSSLU[Diesel Fuel -HPY [V .VVK.VVK [V ,_JLSSLU[ .VVK [V ,_JLSSLU[.VVK 7VVY.VVK,_JLSSLU[Resistance to Gas.VVK .VVK .VVK ;V ,_JLSSLU[.VVK [V ,_JLSSLU[ -HPY [V .VVK .VVK .VVK [V Permeation,_JLSSLU[Weather.VVK [V ,_JLSSLU[ 7VVY ,_JLSSLU[=LY` .VVK ,_JLSSLU[ .VVK ,_JLSSLU[Ozone.VVK [V ,_JLSSLU[ 7VVY MVY ;IL\" ,_JLSSLU[=LY` .VVK 6[Z[HUKPUN .VVK ,_JLSSLU[.VVK -VY *V]LYHeat .VVK .VVK .VVK=LY` .VVK ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[Low Temperature-HPY [V .VVK 7VVY [V -HPY ,_JLSSLU[7VVY .VVK [V .VVK ,_JLSSLU[,_JLSSLU[Water-Oil Emulsions ,_JLSSLU[ ,_JLSSLU[ .VVK [V ,_JLSSLU[.VVK 7VVY ,_JLSSLU[ ,_JLSSLU[Water/Glycol ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[ ,_JLSSLU[EmulsionsDiesters7VVY 7VVY ,_JLSSLU[-HPY ,_JLSSLU[ =LY` .VVK,_JLSSLU[Phosphate Esters-HPY -VY *V]LY 7VVY,_JLSSLU[-HPY=LY` .VVK=LY` .VVK,_JLSSLU[Phosphate -HPY -VY *V]LY 7VVY ,_JLSSLU[-HPY =LY` .VVK =LY` .VVK ,_JLSSLU[Ester BaseEmulsions 9LNPZ[LYLK [YHKLTHYR VM +7VU[ www.hydraulink.com10 NILU0 A2 RS DR Y O H T C© t hE g iNNryO pC oD I C ULFK N I LUARDYH© t hg i r ypoC02-8Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeNOMOGRAPHIC CHARTFlowHose I.D.VelocityFlow Capacity of Hose AssembliesRecommended Flow VelocitiesUse the chart below to determine Hose I.D. based on Flow and Velocity. Conversely, it can be used to determine Velocity, based on Flow and Hose I.D., or Flow based on Velocity and Hose I.D. Example: To determine the Hose I.D. needed to transport 20 gallons per minute (Gal/min)...Draw a straight line from 20 Gal/min on the left to recom-mended maximum velocity for pressure lines on the left. The line intersects the middle column indicating that a 3/4” I.D. (-12) hose should be the smallest hose used.Please note this chart uses Imperial Gallons, not U.S. Gallons.www.hydraulink.com100 2 SROTCENNO C D IUL F KwOur product range is constantly evolving and Hydraulink reserve the right to change technical specifications without noticeOTo convert Imperial Gallons to U.S Gallons, multiply the volume by 1.201
36PRODUCT CATALOGUE 20212-9HYDRAULINK BRANDED HOSE INDEXMULTISPIRAL HOSEFOUR/SIX SPIRAL WIREHOSEHX6KPage 2 - 12ENDURO ST COVERFOUR/SIX SPIRAL WIREHOSEHX6K-STPage 2 - 12FOUR/SIX SPIRAL WIREHOSEHX5KPage 2 - 13SIX SPIRAL WIRE HOSEH13Page 2 - 13FOUR SPIRAL WIREHOSEHX4KPage 2 - 14ENDURO ST COVERFOUR SPIRAL WIREHOSEHX4K-STPage 2 - 14FOUR SPIRAL WIREHOSED12Page 2 - 15SLIMLINE WIRE BRAID HOSER16 TWO WIRE BRAIDHOSEH16Page 2 - 15R19 TWO WIRE BRAIDHOSEH19Page 2 - 16R17 ONE/TWO WIREBRAID HOSEH17Page 2 - 16WIRE BRAID HOSE - 1SN/2SNTWO WIRE BRAID HOSEH2TPage 2 - 17ONE WIRE BRAID HOSEH1TPage 2 - 18
37PRODUCT CATALOGUE 20212-10HYDRAULINK BRANDED HOSE INDEXLOW PRESSURE HOSER4 RETURN ANDSUCTION HOSEHR4Page 2 - 19HIGH TEMPERATURE HOSEHIGH TEMP TWO WIREBRAID HOSEH2CXTPage 2 - 20PRESSURE WASHER HOSEPRESSURE WASHERHOSE 250 BARHJW250Page 2 - 20PRESSURE WASHERHOSE 400 BARHJW400Page 2 - 21JACKING HOSETWO WIRE BRAIDJACKING HOSEDSJPage 2 - 21
38PRODUCT CATALOGUE 20212-11HYDRAULINK BRANDED HOSE INDEXFIRE SUPPRESSION HOSEONE WIRE BRAID HOSEH1FSPage 2 - 22PILOT LINE HOSEONE WIRE BRAID HOSEH1PLPage 2 - 22
39PRODUCT CATALOGUE 20212-12HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.MULTISPIRAL HOSEHX6KFOUR/SIX SPIRAL WIRE HOSESPIRALLED WIRE REINFORCED HOSE - SAE 100 R15•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Extremely high pressure and high impulse hydraulicapplications.•Suitable for: Conveying mineral & vegetable oils, water-based solutions,water, air & inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Four (six for -20, -24) alternating layers of spiralled, hightensile steel wires.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds SAE 100 R15.•Characteristics: Extra flexible, 1/2 SAE bend radiusPart NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHX6K-0606103/820610042024400168065HX6K-0808121/223610042024000168090HX6K-1010165/826.66100420240001680100HX6K-1212193/430.66100420240001680120HX6K-161625137.86100420240001680165HX6K-2020321 1/449.36100420240001680300HX6K-2424381 1/2576100420240001680350MULTISPIRAL HOSEHX6K-STENDURO ST COVER FOUR/SIX SPIRAL WIRE HOSESPIRALLED WIRE REINFORCED HOSE - SAE 100 R15•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Extremely high pressure and high impulse hydraulicapplications.•Suitable for: Conveying mineral & vegetable oils, water-based solutions,water, air & inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Four (six for -20, -24) alternating layers of spiralled, hightensile steel wires.•External cover: SuperTuff weather & extra abrasion resistant syntheticrubber. MSHA approved.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds SAE 100 R15.•Characteristics: Extra flexible, 1/2 SAE bend radiusPart NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHX6K-12ST12193/430.66100420240001680120HX6K-16ST16251376100420240001680165
40PRODUCT CATALOGUE 20212-13HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.MULTISPIRAL HOSEHX5KFOUR/SIX SPIRAL WIRE HOSESPIRALLED WIRE REINFORCED HOSE - SAE 100 R13•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Extremely high pressure and high impulse hydraulicapplications.•Suitable for: Conveying mineral & vegetable oils, water-based solutions,water, air & inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Four (six for -24) alternating layers of spiralled, high tensilesteel wires.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds SAE 100 R13.•Characteristics: Extra flexible, 1/2 SAE bend radiusPart NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHX5K-2020321 1/444.85100350204001400280HX5K-2424381 1/257.35100350204001400300MULTISPIRAL HOSEH13SIX SPIRAL WIRE HOSESPIRALLED WIRE REINFORCED HOSE - SAE 100 R13•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Extremely high pressure and high impulse hydraulicapplications.•Suitable for: Conveying mineral & vegetable oils, water-based solutions,water, air & inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Six alternating layers of spiralled, high tensile steel wires.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: SAE 100 R15.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH13-323251271.15100350204001400630
41PRODUCT CATALOGUE 20212-14HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.MULTISPIRAL HOSEHX4KFOUR SPIRAL WIRE HOSESPIRALED WIRE REINFORCED HOSE - SAE 100 R12•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Very high pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber•Reinforcement: Four alternating layers of spiralled, high tensile steel wires.•External cover: Weather and abrasion resistant synthetic rubber. MSHAapprove.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds EN 856 R12. SAE 100 R12.•Characteristics: Extremely flexible, 1/2 SAE bend radius.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHX4K-0606103/819.7410028016400112065HX4K-0808121/222.7410028016400112090HX4K-1010165/826.34100280164001120100HX4K-1212193/4304100280164001120120HX4K-1616251374100280164001120150HX4K-2020321 1/444.64100280164001120210HX4K-2424381 1/251.64100280164001120290MULTISPIRAL HOSEHX4K-STENDURO ST COVER FOUR SPIRAL WIRE HOSESPIRALED WIRE REINFORCED HOSE - SAE 100 R12•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Very high pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber•Reinforcement: Four alternating layers of spiralled, high tensile steel wires.•External cover: SuperTuff Weather and extra abrasion resistant syntheticrubber. MSHA approve.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds EN 856 R12. SAE 100 R12.•Characteristics: Extremely flexible, 1/2 SAE bend radius.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHX4K-06ST06103/819.7410028016400112065HX4K-08ST08121/222.7410028016400112090HX4K-12ST12193/4304100280164001120120HX4K-20ST20321 1/444.64100280164001120210
42PRODUCT CATALOGUE 20212-15HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.MULTISPIRAL HOSED12FOUR SPIRAL WIRE HOSESPIRALED WIRE REINFORCED HOSE - SAE 100 R12•Due to manufacturing tolerances, external dimension is an average.•Recommended for: Very high pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber•Reinforcement: Four alternating layers of spiralled, high tensile steel wires.•External cover: SuperTuff Weather and extra abrasion resistant syntheticrubber. MSHA approve.•Temperature range: -40°C to +121°C (125°C discontinuous)•Standards: Hydraulink proprietary. Exceeds EN 856 R12. SAE 100 R12.•Characteristics: Extremely flexible, 1/2 SAE bend radius.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmD12-323251266.7250017510000700630SLIMLINE WIRE BRAID HOSEH16R16 TWO WIRE BRAID HOSEBRAIDED WIRE REINFORCED HOSE - SAE 100R16•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid for sizes -04, -06, & -08 andtwo high-tensile steel braid for sizes -12 & -16.•External cover: H.A.R.C weather & high abrasion resistance syntheticrubber. MSHA approved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: Meets or exceeds SAE 100R16, EN857 2SC.•Characteristics: Compact construction, extra flexible.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH16-04ST0461/413.2610042024400168045H16-06ST06103/816.7510035020400140065H16-08ST08121/220.1510035020400140090
43PRODUCT CATALOGUE 20212-16HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.SLIMLINE WIRE BRAID HOSEH19R19 TWO WIRE BRAID HOSEBRAIDED WIRE REINFORCED HOSE - SAE 100R19•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: Medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid for sizes -04, -06 -08 & -10and two high-tensile steel braids for sizes -12 & -16.•External cover: Weather & high abrasion resistance synthetic rubber.MSHA approved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: SAE 100R19.•Characteristics: Compact construction, extra flexible.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmD19-10ST10165/823.84100280164001120100H19-12ST12193/427.84100280164001120120SLIMLINE WIRE BRAID HOSEH17R17 ONE/TWO WIRE BRAID HOSEBRAIDED WIRE REINFORCED HOSE - SAE 100R17•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: Medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid for sizes -04, -06, -08 and twohigh-tensile steel braids for sizes -12, -16:•External cover: Weather & high abrasion resistance synthetic rubber.MSHA approved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: SAE 100R17.•Characteristics: Compact construction, extra flexible.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH17-04ST0461/412.330002101200084050H17-06ST06103/815.930002101200084065H17-08ST08121/219.130002101200084090H17-12ST12193/428300021012000840100H17-16ST1625135.3300021012000840150
44PRODUCT CATALOGUE 20212-17HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.WIRE BRAID HOSE - 1SN/2SNH2TTWO WIRE BRAID HOSEBRAIDED WIRE REINFORCED HOSE - EN 853 2SN•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: High to medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Two high tensile steel wire braids.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to +100°C constant (125°C discontinuous).•Standards: EN 853 2SN, SAE 100R2AT.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH2T-040461/414.35800400232001600100D2T-050585/16165100350204001400115H2T-0606103/818.44800330192001320125H2T-0808121/221.34000275160001100180H2T-1010165/824.73600250144001000205H2T-1212193/428.6310021512400860240H2T-161625137.224001659600660300H2T-2020321 1/446.718001257200500420H2T-2424381 1/253.71300905200360500D2T-3232512671150804600320630
45PRODUCT CATALOGUE 20212-18HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.WIRE BRAID HOSE - 1SN/2SNH1TONE WIRE BRAID HOSEBRAIDED WIRE REINFORCED HOSE - EN853 1SN•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: Medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: EN 853 1SN, SAE 100R1AT.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmD1T-030353/1611.536502501460100090H1T-040461/412.8325022513000900100H1T-0606103/816.9260018010400720125H1T-0808121/219.923001609200640180D1T-1010165/824.73600250144001000205H1T-1212193/427.115001056000420240H1T-161625135.11300875200348300H1T-2020321 1/442.5900623600248450H1T-2424381 1/249.8725502900200500D1T-323251263.9580402320160630
46PRODUCT CATALOGUE 20212-19HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.LOW PRESSURE HOSEHR4R4 RETURN AND SUCTION HOSEFIBRE AND WIRE REINFORCED HOSE - SAE 100R4•Due to manufacturing tolerances, the external dimension is an average.•SAE J517 100 R4 requirement for bend radius.•Vacuum resistance up to -0.9 bar•Recommended for: For use with mineral oil & water based hydraulic fluids,suction & low pressure return lines.•Internal tube: Nitrile based•Reinforcement: extile braid, zinc plated double steel wire helix.•External cover: Nitrile based•Temperature range: -40°C to +100°C.Part NumberInternalSizeInternalDNInternalDiameter(in)ExternalDiameter(mm)WorkingPressure(psi)Workingpressure(bar)Min burstpressure(psi)Min burstpressure(bar)Min bendradius(mm)Weight(kg/m)HR4-1212193/42930021120084950.6HR4-161625135.424517980681250.7HR4-2020311.1/441.820014800561600.9HR4-2424381.1/24915010.5600422001.1HR4-3232512621007400282551.35HR4-4040632.1/276.5705280203151.9HR4-484876389.2705280203802.5
47PRODUCT CATALOGUE 20212-20HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.HIGH TEMPERATURE HOSEH2CXTHIGH TEMP TWO WIRE BRAID HOSEFAHRENHEIT HIGH TEMP - BRAIDED WIRE REINFORCEDHOSE - EN 857 2SC•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: High to medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, diesel, water-based solutions, water,air & inert gases.•Internal tube: Synthetic rubber.•Reinforcement: Two high tensile steel wire braids.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to +135°C constant (150°C discontinuous). Airnot higher than 121°C•Standards: EN 857 2SC, SAE J30Part NumberInternalSizeInternalDiameter -DNInternalDiameter -InchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH2CXT-040461/413.4580040023200160050H2CXT-0606103/817.3480033019200132065H2CXT-0808121/220.5400027516000110090H2CXT-1010165/824.23600250144001000100H2CXT-1212193/427.8310021512400860120H2CXT-161625134.724001659600660150H2CXT-2020321 1/443.318001257200500210H2CXT-2424381 1/249.61300905200360300D2XT-3232512671150804600320630PRESSURE WASHER HOSEHJW250PRESSURE WASHER HOSE 250 BARBRAIDED WIRE REINFORCED HOSE•Due to manufacturing tolerances, the external dimension is an average.•Suitable for: Water, water-soap, emulsion.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid.•External cover: Weather & high abrasion resistance synthetic rubber. Bluecover.•Temperature range: -40°C to +150°C.•Standards: Proprietary.•Characteristics: Compact construction, extra flexible.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHJW250-04B0461/412.83625250145001000100HJW250-06B06103/816.93625250145001000120
48PRODUCT CATALOGUE 20212-21HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.PRESSURE WASHER HOSEHJW400PRESSURE WASHER HOSE 400 BARBRAIDED WIRE REINFORCED HOSE•Due to manufacturing tolerances, the external dimension is an average.•Suitable for: Water, water-soap, emulsion.•Internal tube: Synthetic rubber.•Reinforcement: Two high-tensile steel braids.•External cover: Weather & high abrasion resistance synthetic rubber. Bluecover.•Temperature range: -40°C to +150°C.•Standards: Proprietary.•Characteristics: Compact construction, extra flexible.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmHJW400-06B06103/817.5580040023200160080JACKING HOSEDSJTWO WIRE BRAID JACKING HOSEBRAIDED WIRE REINFORCED JACK HOSE•Due to manufacturing tolerances, the external dimension is an average.•Static (non-impulse) pressure rating for hydraulic jack applications only,reduced safety factor (2:1)•Recommended for: Hydraulic jack applications.•Suitable for: Mineral & vegetable oils.•Internal tube: Synthetic rubber.•Reinforcement: Two high-tensile steel braids.•External cover: Weather & high abrasion resistance synthetic rubber.MSHA approved.•Temperature range: -40°C to +100°C (150°C discontinuous)•Standards: Proprietary. (Meets performance requirements of former IJ100standard)•Characteristics: Compact construction.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmDSJ-040461/413.31000070020000140050DSJ-0606103/817.31000070020000140065
49PRODUCT CATALOGUE 20212-22HYDRAULINK BRANDED HOSE† - Please contact Hydraulink for further details and availability.Pricing current as at 6 Dec 2020 and excludes GST. Hydraulink reserve the right to change pricing and technical specifications without notice.FIRE SUPPRESSION HOSEH1FSONE WIRE BRAID HOSERED FIRE SUPPRESSANT BRAIDED WIRE REINFORCEDHOSE - SAE 100R1 Type AT•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: Medium pressure hydraulic applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: EN 853 1SN, SAE 100R1AT.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH1FS-040461/412.8325022513000900100H1FS-0808121/219.923001609200640180H1FS-1212193/427.115001056000420240PILOT LINE HOSEH1PLONE WIRE BRAID HOSEPILOT LINE HOSE WITH EMBOSSED LAYLINE•Due to manufacturing tolerances, the external dimension is an average.•Recommended for: Pilot line applications.•Suitable for: Mineral & vegetable oils, water-based solutions, water, air &inert gases.•Internal tube: Synthetic rubber.•Reinforcement: One high-tensile steel braid.•External cover: Weather & abrasion resistant synthetic rubber. MSHAapproved.•Temperature range: -40°C to 100°C (125°C discontinuous)•Standards: EN 853 1SN, SAE 100R1AT.Part NumberInternalSizeInternalDiameter -DNInternalDiameter -inchesExternalDiameter -mmWorkingPressure -psiWorkingpressure -barMin burstpressure -psiMin burstpressure -barMin bendradius -mmH1PL-040461/411.51750120700048025H1PL-0606103/814.81450100580040040
50PRODUCT CATALOGUE 202110HYDRAULIC HOSESECTION HOSE SELECTION & SERVICE LIFE RECOMMENDATIONSINFORMATION - HOSE02Hydraulic hose (and hose assemblies) have a nite life span that is dependent upon the actual operating conditions the assembly is subjected to.An effective way to remember hose selection criteria is to remember the word FACTOR. FACTOR is an acronym for the following:F = Fluid (or material) to be conveyedA = ApplicationC = ConditionsT = TemperatureO = Operating pressureR = Rates of ow (volume and velocity)À1.Fluid (or material) to be conveyed. Hose selection must ensure compatibility of the hose tube (liner) and outer cover with the oil, chemical or gas to be conveyed. A chemical resistance table speci c to Gates rubber compounds can be found in this section. Similar care to ensure compatibil-ity should be taken when specifying end connections (hosetails and adaptors), especially those that contain o-rings.2.Application.The determination of how the hydraulic hose or hose assembly will be used.Questions that may need to be answered to ensure correct hose selection could include: What is the suitable hose construction? What type of equipment is it used on? What are the end connections? Are there applicable Government or Industry standards to be satis ed? 3.Conditions.This criteria can be viewed as an extension of application; the determination of where the hose or hose assembly will be used. Questions that may need to be answered to ensure correct hose selection could include; What are the environmental conditions the hose will be used in? Does the hose require a special cover or armour? Are there unusual mechanical loads or excessive movement? What are the routing requirements? What are the required lengths and bend radius to satisfy those routing requirements? (Further data regarding Hose Installation Recommendation can be found in this section.)4.Temperature. Hose selection is determined by two variables of temperature; the ambient (external) temperature and the uid/material (internal) temperature. The hose should not be exposed to internal or external temperatures which exceed the manufacturer’s stated maximum and minimum limits. Both continual and intermittent temperatures must be accommodated within the recommend-ed limits. Extra care must be taken when specifying hoses that are routed near to (or terminate on) hot components such as engine manifolds.5.Operating Pressure.The pressure in a hydraulic system should not exceed the stated hose working pressure at any time. System pressure spikes and surges must be considered and accom-modated within the stated working pressure limits. Minimum burst pressures are reference pres-sures, and are intended for destructive testing and design purposes only.www.hydraulink.com1002SROTCENNOC D IULFK N I LUARDYH© t hg i r ypoC02-1Our product range is constantly evolving and Hydraulink reserve the right to change technical specifications without notice
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