ADCA 1 2 3 MATERIALS POS. Nº DESIGNATION MATERIAL 4 A216 WCB / 1.0619 5 1 Valve body (VPC26S) GP240GH / 1.0619 6 A351 CF8M / 1.4408 7 2 Valve body (VPC26I) Stainless steel / Graphite 3 * Seat gasket AISI 316L / 1.4404 stellite faced 4 * Seat 5 AISI 420 / 1.4021 6 Lower guide sleeve AISI 420 / 1.4021 7 Middle guide sleeve AISI 420 / 1.4021 9 Upper guide sleeve AISI 316L / 1.4404 stellite faced 10 Stainless steel / Graphite * Valve plug A351 CF8M / 1.4408 11 * Gasket Bonnet Steel 8.8 12 Stainless steel A2-70 Nuts (VPC26S) 34CrNiMo6 / 1.6582 13 Nuts (VPC26I) Stainless steel A2-70 14 Studs (VPC26S) 15 Studs (VPC26I) AISI 304 / 1.4310 16 PTFE; Graphite filled PTFE 17 * Spring 18 * Chevron packing set Stainless steel / PTFE 19 AISI 304 / 1.4301 20 * Wiper ring Viton 21 Washer EPDM 22 * O-ring Bronze / PTFE 23 * O-ring Viton 24 AISI 303 / 1.4301 * Available spare parts. * Plain bearing A351 CF8 / 1.4308 * Scraper ring Copper AISI 316 / 1.4401 * Gland nut Lock nut Gasket Plug VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPC26.01 E 01.20
ADCA ORDERING CODES VPC26 a) Valve model VPC26 1 S XX 1 A3 N 15 TDS blowdown control valve, two way, straight body VPC26 S I Valve series XX Series 1 1 BX Body material 1 A216 WCB / 1.0619 carbon steel A3 A4 A351 CF8M / 1.4408 stainless steel N Versions V Valve without sample valve bottom connection 15 20 Valve with sample valve bottom connection and plug 25 40 Stem sealing E PTFE/GR V-Rings (V1.2) Flow rate coefficient Kvs 1,2 (available only for 1/2” to 1” and DN 15 to DN 25) Kvs 1,8 (available only for 11/2” and DN 40) Pipe connection Flanged EN 1092-1 PN 40 Flanged ASME B16.5 Class 300 b) Size 1/2”” or DN 15 3/4” or DN 20 1” or DN 25 11/2” or DN 40 Special valves / Extras Full description or additional codes have to be added in case of a non-standard combination a) Codification for valve only. For actuator codes, refer to the appropriate information sheet. b) Not available with A351 CF8M / 1.4408 stainless steel body (VPC26I). VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPC26.01 E 01.20
ADCA INTERMITTENT BLOWDOWN VALVES 1 VPA26/2 2 3 DESCRIPTION 4 5 The VPA26/2 blowdown valve series were specially designed for 6 application on steam boilers, to remove sludge sediments which 7 naturally settle on the bottom of the boiler. These intermittent valves operate manually or automatically with timed control. This valve is available with a diaphragm actuator and/or manual operation lever. MAIN FEATURES High quality hardened valve seat and plug. Manual or automatic intermittent timed control. Lockable in open position if supplied with manual operation lever. Practical foot operated lever. Maintenance free stem sealing. Tool-free quick exchangeable clamped-in seats, allowing fast and easy in-site maintenance procedures. OPTIONS AND Air filter regulator. ACCESSORIES: Solenoid valve with timer control unit. Mechanical limit switches. Inductive limit switch box. Water actuated version. USE: Intermittent blowdown of steam boilers. AVAILABLE VPA26/2S – carbon steel. MODELS: VPA26/2I – stainless steel. SIZES: 3/4” to 2” – DN 20 to DN 50. CONNECTIONS: Flanged EN 1092-1 PN 40. Flanged ASME B16.5 Class 300. CE MARKING – GROUP 2 (PED – European Directive) PN 40 Category 3/4” to 1” – DN 20 to 32 SEP 11/2” to 2” – DN 40 to 50 1 (CE Marked) VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPA262.10 E 02.20
ADCA BODY LIMITING CONDITIONS VPA26/2S VPA26/2I FLANGED FLANGED FLANGED PN 40 * CLASS 300 ** PN 40 * ALLOWABLE RELATED ALLOWABLE RELATED ALLOWABLE RELATED PRESSURE TEMPERATURE PRESSURE TEMPERATURE PRESSURE TEMPERATURE 40 bar -10 ºC/50 ºC 50 bar -10/50 ºC 40 bar -10 ºC/50 ºC 33,3 bar 200 ºC 43,9 bar 200 ºC 33,7 bar 200 ºC 30,4 bar 250 ºC 36,9 bar 350 ºC 31,8 bar 250 ºC 27,6 bar 300 ºC 34,6 bar 400 ºC 29,7 bar 300 ºC 23,8 bar 400 ºC ̶ ̶ 27,4 bar 400 ºC * Rating according to EN 1092-1:2018; ** Rating according to EN 1759-1:2004. STEM SEALING FLOW RATE COEFFICIENTS (m³/h) PTFE/GR V-RINGS SIZES (V1.2) 3/4” – DN 20 1” – DN 25 DN 32 11/2” – DN 40 2” – DN 50 Kvs 6,3 6,3 6,3 16 16 For conversion Kvs = Cv (US) x 0,855. PERMISSIBLE DIFFERENTIAL PRESSURES (bar) Minimum air pressure (bar) 3 -10 ºC to 250 ºC 2,8 2,6 2,4 DN 20 – 50 ACTUATOR DATA 2,2 DIAPHRAGM AREA (cm²) 140 2 SPRING RANGE (bar) 0,7 to 1,2 STROKE (mm) 1,8 DEAD VOLUME (L) 12 TRAVEL VOLUME (L) 0,3 1,6 AMBIENT TEMPERATURE 0,16 -20 ºC to 70 ºC 1,4 Boiler 5 10 15 20 25 30 32,5 35 40 pressure (bar) VALVSATLESATMEAAMDCAADCA We reserveWteherersigehrtvetothchearnigghet thoechdaensiggentahneddmesaigtenrianl odfmthaistepriraoldoufctthwisitphrooudtuncot twicieth.out notice. IS VPA2I6S2V.1P0AE26022..1200E 02.20
G ADCA E G F D 1 D1 F CC B B 2 A 3 A 4 5 DIMENSIONS (mm) 6 7 DIMENSION SIZE 3/4” – DN 20 1” – DN 25 DN 32 11/2” – DN 40 2” – DN 50 160 180 200 230 EN 150 197 – 235 267 A 194 a) 58 70 75 83 109,5 109,5 113 124,5 ASME 252 188 B 53 210 C 104,5 211 417 D D1 E HAND F 216 297 LEVER G 415 655 FOOT F LEVER G a) With welded-on flanges. WEIGHTS (kg) 3/4” – DN 20 1” – DN 25 SIZE 11/2” – DN 40 2” – DN 50 DN 32 24,1 27,8 EN a) 15,1 15,9 19,1 20,5 24,3 15,5 25,4 29 EN b) 11,5 12,4 21,8 25,5 – ASME a) 15,2 16,4 – ASME b) 11,6 12,9 a) Valve with pneumatic actuator only; b) Valve with hand lever only. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPA262.10 E 02.20
ADCA VPA26/2 VERSIONS AND ACCESSORIES VALVE WITH VALVE WITH PNEUMATIC ACTUATOR PNEUMATIC ACTUATOR ONLY AND MANUAL OPERATION LEVER VALVE WITH SOLENOID VALVE AND MANUAL OPERATION ONLY AIR FILTER REGULATOR INDUCTIVE LIMIT SWITCH BOX MECHANICAL LIMIT SWITCHES VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS VPA2I6S2V.1P0AE26022..1200E 02.20
MANUAL OPERATION OPTIONS ADCA HAND LEVER FOOT LEVER 1 LEVER ORIENTATION ALTERNATIVES 2 3 2 (left) 1 (standard) 4 3 (right) 5 6 The manual operation lever can be supplied with different orientations to better suit the valve’s installation position. Orientations not shown in the image above are available under request. 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPA262.10 E 02.20
ADCA B A Detail A Detail B MATERIALS POS. Nº DESIGNATION MATERIAL A216 WCB / 1.0619 Valve body (VPA26/2S) A351 CF8M / 1.4408 1 Stainless steel / Graphite Valve body (VPA26/2I) AISI 420 / 1.4034 AISI 440B / 1.4112 2 * Seat gasket Bronze 3 * Seat A351 CF8M / 1.4408 AISI 440C / 1.4125 4 * Valve plug AISI 301 / 1.4310 5 Stem guide bushing AISI 316L / 1.4404 A351 CF8M / 1.4408 6 Bonnet Stainless steel / Graphite 7 Ball 8 * Spring pin 9 Stem 10 Seat retainer 11 * Gasket We reserveWteherersigehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrianl odfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. VALVSATLESATMEAAMDCAADCA IS VPA2I6S2V.1P0AE26022..1200E 02.20
ADCA MATERIALS POS. Nº DESIGNATION MATERIAL 1 Studs (VPA26/2S) 34CrNiMo6 / 1.6582 2 12 Studs (VPA26/2I) Stainless steel A2-70 3 Nuts (VPA26/2S) 4 13 Nuts (VPA26/2I) Steel 8.8 5 Stainless steel A2-70 6 14 * Spring 7 15 * Wiper ring AISI 302 / 1.4310 16 * Chevron packing set Stainless steel / PTFE 17 PTFE; Graphite filled PTFE 18 Washer 19 Cylindrical pin AISI 304 / 1.4301 20 * Plain bearing AISI 303 / 1.4305 21 * Scraper ring 22 Bronze / PTFE 23 * Gland nut Viton 24 Lock nut 25 * O-ring AISI 303 / 1.4305 26 * O-ring A351 CF8 / 1.4308 27 28 Coupling / Travel indicator EPDM 29 Adapter Viton 30 Stem A351 CF8 / 1.4308 31 AISI 304 / 1.4301 32 Stroke limiter AISI 316 / 1.4401 33 * Seal ring AISI 304 / 1.4301 34 Polyurethane 35 * Stem guide AISI 304 / 1.4301 36 * Plain bearing Steel / PTFE 37 NBR * O-ring Steel 8.8 38 Bolts Steel 8.8 Steel 8.8 39 Washer C45E / 1.1191 Nut C45E / 1.1191 40 DD12 / 1.0398 42 Upper diaphragm disc AISI 304 / 1.4301 43 Lower diaphragm disc DD12 / 1.0398 Upper actuator cover (steel) AISI 304 / 1.4301 44 Upper actuator cover (stainless steel) Spring steel Lower actuator cover (steel) DD12 / 1.0398 45 Lower actuator cover (stainless steel) NBR 70 Steel 8.8 46 Springs Stainless steel A2-70 47 Diaphragm plate C45E / 1.1191 48 AISI 303 / 1.4305 49 * Diaphragm AISI 316 / 1.4401 Bolts (steel) C45E / 1.1191 50 Bolts (stainless steel) Spring steel Yoke (steel) C45E / 1.1191 51 Yoke (stainless steel) Steel 8.8 Lever assembly set Stainless steel A2-70 * Available spare parts. Lower spring guide Steel 8.8 Stainless steel A2-70 Spring Upper spring carrier Bolts (steel) Bolts (stainless steel) Nuts (steel) Nuts (stainless steel) VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPA262.10 E 02.20
ADCA ORDERING CODES VPA26/2 Valve model VP26 2 S AX 0 SX 1 FE N 20 Intermittent bottom blowdown valve, two way, straight body VP26 Valve series 2 Series 2 S Body material I A216 WCB / 1.0619 carbon steel A351 CF8M / 1.4408 stainless steel AX AH Versions AF Valve with actuator only XH Valve with actuator and hand lever XF Valve with actuator and foot lever Valve with hand lever only 0 Valve with foot lever only 1 2 Lever orientation 3 Without lever Standard position SX Lever rotated 90º to the left (relative to the flow direction) IX Lever rotated 90º to the right (relative to the flow direction) SW IW Actuator XX Steel construction Stainless steel construction 1 Steel construction – water actuated Stainless steel construction – water actuated Without actuator Stem sealing PTFE/GR V-rings (V1.2) Flow rate coefficient FE Kvs 6,3 (available only for 3/4” to 1” and DN 20 to DN 32) FG Kvs 16 (available only for 11/2” to 2” and DN 40 to DN 50) N Pipe connection V Flanged EN 1092-1 PN 40 Flanged ASME B16.5 Class 300 a) Size 20 3/4” or DN 20 25 1” or DN 25 32 DN 32 40 11/2” or DN 40 50 2” or DN 50 E Special valves / Extras Full description or additional codes have to be added in case of a non-standard combination a) Not available for A351 CF8M / 1.4408 stainless steel version. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS VPA262.10 E 02.20
ADCA LINEAR PNEUMATIC ACTUATORS PA (100 cm² to 2400 cm²) DESCRIPTION PA series pneumatic multi-spring actuators with rolling diaphragm, 1 offering decreased hysterisis and good linearity throughout the 2 operating range. Available in air to close and air to open versions, for 3 modulating and on/off services. 4 5 MAIN FEATURES Multi-spring compact design. Actuators with rolling diaphragm. High spring thrusts and stroking speeds. Strokes up to 60 mm. Sizes from 100 cm² to 2400 cm². Yoke and stem coupling with mounting according to NAMUR (DIN IEC 60534-6-1). Operation temperature range from -20 ºC to 80 ºC. OPTIONS AND Top mounted handwheel. ACCESSORIES: Stroke limiter. Stainless steel construction. Positioners, limit switches, I/P converters, volume boosters, feedback units and others. USE: Actuation of ADCATrol control valves, or others on request. AVAILABLE MODELS: PA10, PA206, PA281, PA341, PA436, PA80, PA80D and PA80T – mild steel. PA10i, PA206i, PA281i, PA341i and PA436i – stainless steel. 6 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PA10.008 E 00.21
ADCA SPRING RANGES AND ACTUATOR THRUSTS DIAPHRAGM RATED SPRING SPRING SPRING ACTUATOR FORCE (N) IN RELATION TO MAX. AIR AREA STROKE RANGE MOTIVE AIR PRESSURE (bar) SUPPLY ACTUATOR (cm²) SPRING FORCE AT FORCE AT MODEL (mm) (bar) 2 3 3,5 4 5 (bar) QTY. 0 mm RATED 6 TRAVEL (N) TRAVEL (N) 1,4 0,2 - 1 a) 1 200 1000 400 1000 2000 2500 3000 4000 5000 PA10 100 20 1-2 1 1000 2000 - - 1000 1500 2000 3000 4000 6 2-4 1 2000 4000 - - - - - 1000 2000 PA206 140 20 0,2 - 1 a) 1 280 1000 560 1400 2800 3500 - - - 1 - 3 b) 2 1400 4200 - - - 700 - - - 0,2 - 1 a) 4 600 3000 1200 3000 6000 7500 - - - 0,4 - 2 a) 8 1200 6000 - - 3000 4500 - - - PA281 300 20 0,8 - 1,6 4 2400 4200 - 1200 4200 5700 - - - 1,2 - 2,4 6 3600 7200 - - 1800 3300 - - - 1,6 - 3,2 8 4800 9600 - - - 900 - - - 0,2 - 1 a) 4 890 4450 1780 4450 8900 11125 - - - 3,5 0,4 - 2 a) 8 1780 8900 - - 4450 6675 - - - PA341 445 30 0,6 - 1,4 4 2670 6230 - 2670 7120 9345 - - - 0,9 - 2,1 6 4005 9345 - - 4005 6230 - - - 1,2 - 2,8 8 5340 12460 - - - 3115 - - - 0,2 - 1 a) 4 1400 7000 2800 7000 14000 17500 - - - 0,4 - 2 a) 8 2800 14000 - - 7000 10500 - - - PA436 700 30 1-2 4 7000 14000 - - 7000 10500 - - - 1,5 - 3 6 10500 21000 - - - 3500 - - - 2 - 4 8 14000 28000 - - - - - 7000 14000 0,2 - 1 a) 4 1600 8000 3200 8000 16000 20000 24000 32000 40000 0,4 - 2 a) 8 3200 16000 - - 8000 12000 16000 24000 32000 8000 16000 - - 8000 12000 16000 24000 32000 PA80 800 30 1-2 4 12000 24000 - - - 4000 8000 16000 24000 60 1,5 - 3 6 2 - 4 8 16000 32000 - - - - - 8000 16000 0,2 - 1 a) 8 3200 16000 6400 16000 32000 40000 48000 64000 80000 PA80D 1600 0,4 - 2 a) 16 6400 32000 - - 16000 24000 32000 48000 64000 6 60 1 - 2 8 16000 32000 - - 16000 24000 32000 48000 64000 1,5 - 3 12 24000 48000 - - - 8000 16000 32000 48000 2-4 16 32000 64000 - - - - - 16000 32000 0,2 - 1 a) 12 4800 24000 9600 24000 48000 60000 72000 96000 120000 0,4 - 2 a) 24 9600 48000 - - 24000 36000 48000 72000 96000 24000 48000 - - 24000 36000 48000 72000 96000 PA80T 2400 60 1-2 12 36000 72000 - - - 12000 24000 48000 72000 b) 1,5 - 3 18 2-4 24 48000 96000 - - - - - 24000 48000 a) Actuator with 25% additional possible spring compression, allowing setting of 0,4 - 1,2 bar (0,2 - 1 bar) and 0,8 - 2,4 (0,4 - 2 bar) operating ranges. b) Not available in air to close, “stem retracts by spring force” version. VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PA10I.S00P8AE100.0.0281E 00.21
ADCA A I 1 B 2 3 C M ØG 4 D H ØF E M1 DIMENSIONS (mm) MODEL Ø A B C D E ØF ØG H I M* M1 WEIGHT (kg) PA10 170 251 135 55 90 40,5 22 15 G 1/4” M10 x 1 M10 6,3 * Depending on valve stem thread. Can be course or fine thread. Remarks: Stem coupling, yoke dimensions and design may vary depending on the ADCATrol control valve model. Refer to its corresponding information sheet or consult the manufacturer. Mild steel and stainless steel versions share the same dimensions. A B M I 5 6 C ØF ØG 7 D E H M1 DIMENSIONS (mm) MODEL A B CDE FGH I M* M1 WEIGHT M10 x 1 (kg) PA206 209 236 135 55 110 40 22 15 G 1/4\" M10 6,2 PA281 275 243 135 55 110 40 22 15 G 1/4\" M10 x 1 M10 9,6 PA341 336 323 195 68 110 45 22 15 G 1/4\" M10 x 1 / M16 x 1,5 M10 15,9 PA436 430 351 / 371 ** 195 68 110 45 22 15 G 1/4\" M10 x 1 / M16 x 1,5 M10 26,6 / 31 ** * Depending on valve stem thread. Can be course or fine thread. ** Actuators with spring ranges 1 - 2 bar, 1,5 - 3 bar and 2 - 4 bar. Remarks: Stem coupling, yoke dimensions and design may vary depending on the ADCATrol control valve model. Refer to its corresponding information sheet or consult the manufacturer. Mild steel and stainless steel versions share the same dimensions. VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PA10I.S00P8AE100.0.0281E 00.21
ADCA A B M ØG I C D ØF H E M1 DIMENSIONS (mm) MODEL ØA B C D E ØF ØG HI M M1 WEIGHT (kg) 22 PA80 (DN 65 to 100) 405 505 265 70 110 45 28 30 G 3/8” M16 x 1,5 M16 50,4 87 Ø 155 65 28 PA80 (DN 125 to 150) 405 515 274 113 Ø 155 80 40 G 3/8” M16 x 1,5 M16 55,4 PA80 (DN 200) 405 545 304 40 G 3/8” M27 x 1,5 M16 59,3 ØA 38 I B Ø12 ØG H M1 C D M ØF E DIMENSIONS (mm) MODEL ØA B C D ØE ØF ØG HI M M1 WEIGHT (kg) PA80D (DN 125 to 150) 405 741 274 87 155 65 28 40 G 3/8” M16 x 1,5 M16 107,7 113 155 80 28 PA80D (DN 200) 405 771 304 40 G 3/8” M27 x 1,5 M16 111,6 VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvteotchhearnigghet thoecdheasniggen tahneddmesaitgenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PA10I.S00P8AE100.0.0281E 00.21
ØA 38 ADCA I 1 B Ø12 2 3 CD ØG 4 H 5 M 6 7 ØF M1 E DIMENSIONS (mm) MODEL ØA B C D ØE ØF ØG HI M M1 WEIGHT (kg) PA80T (DN 125 to 150) 405 PA80T (DN 200) 405 967 274 87 155 65 28 40 G 3/8” M16 x 1,5 M16 162 997 304 113 155 80 28 40 G 3/8” M27 x 1,5 M16 166 ACTUATOR WITH TOP MOUNTED HANDWHEEL ØN DIMENSIONS (mm) L MODEL ØN L PA10 / PA206 / PA281 250 106 PA341 300 111 400 156 PA436 / PA80 Consult manufacturer PA80D / PA80T MATERIALS 57 56 55 54 POS. DESIGNATION MATERIAL 53 Nº Nut VALVSATLESATMEAAMDCAADCA 52 AISI 316 / 1.4401 47 AISI 316 / 1.4401 49 50 51 48 48 Nut Steel / PTFE 47 Zinc plated steel 49 Plain bearing AISI 304 / 1.4301 AISI 316 / 1.4401 50 Washer AISI 304 / 1.4301 51 Bolt Steel Zinc plated steel 52 Stem C45E / 1.1191 AISI 304 / 1.4301 53 Spindle 54 Handwheel 55 Washer 56 Locknut 57 Nut * Available spare parts. We reserveWtheererisgehrtvteotchhearnigghet thoecdheasniggen tahneddmesaitgenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PA10I.S00P8AE100.0.0281E 00.21
ADCA MATERIALS 39 24 17 39 19 21 38 23 17 21 16 24 13 26 25 25A 13 27 26 25 25A 39 14 4 14 31 30 24 16 3 56 4 26 25 25A 6 10 7 28 3 38 5A 15 40 2 15 40 40 11 32 18 7 12 8 41 31 30 36 36 11 22 27 1 1 12 39 28 18 2 42 4 PA10 PA206 – PA436 2 1 17 16 21 39 19 37 13 38 10 14 24 20 4 26 25 25A 35 34 7 11 15 31A 8 10 19 17 2 40 27 12 15 21 1 37 29 32 11 16 30 9 PA80 28 12 35 13 34 14 17 21 39 10 33 14 24 15 35 10 19 13 26 25 25A 11 34 15 38 8 32 11 16 40 12 7 9 35 22 28 12 39 31A 10 34 42 27 15 33 18 4 29 11 41 30 8 2 12 35 1 PA80T 31A 37 27 34 29 7 30 32 28 PA80D We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. VALVSATLESATMEAAMDCAADCA IS PA10I.S00P8AE100.0.0281E 00.21
ADCA POS. DESIGNATION PA10 MATERIALS PA206, PA281, PA206i, PA281i, Nº A351 CF8 / 1.4308 PA341 and PA436 PA341i and PA436i 1 Lower actuator flange PA10i A351 CF8 / 1.4308 A351 CF8 / 1.4308 Yoke columns C45E / 1.1191 2 A351 CF8 / 1.4308 C45E / 1.1191 AISI 304 / 1.4301 AISI 304 / 1.4301 A351 CF8 / 1.4308 3 Upper actuator flange A351 CF8 / 1.4308 C45E / 1.1191 AISI 304 / 1.4301 1 A351 CF8 / 1.4308 AISI 304 / 1.4301 2 4 Lower actuator cover DD13 / 1.0335 DD12 / 1.0398 3 AISI 304 / 1.4301 Zinc plated steel Zinc plated steel 4 5 Washers – – – 5 – 6 5A Gasket NBR NBR Zinc plated steel Stainless steel A2-70 Stainless steel A2-70 AISI 316 / 1.4401 AISI 316 / 1.4401 6 Bolts Zinc plated steel NBR AISI 316 / 1.4401 NBR – 7 Actuator stem AISI 316 / 1.4401 – – Steel / PTFE Polyurethane 8 * O-ring – NBR Steel / PTFE S235JR / 1.0038 Steel / PTFE Polyurethane Reinforced NBR 10 * O-ring NBR Polyurethane S235JR / 1.0038 C45E / 1.1191 DD13 / 1.0335 Reinforced NBR C45E / 1.1191 11 * Plain bearing Steel / PTFE Reinforced NBR C45E / 1.1191 Spring steel C45E / 1.1191 C45E / 1.1191 C45E / 1.1191 12 * Seal ring Polyurethane AISI 304 / 1.4301 Spring steel Zinc plated steel Spring steel C45E / 1.1191 Aluminium 13 Diaphragm plate DD13 / 1.0335 Zinc plated steel AISI 304 / 1.4301 – 14 * Diaphragm Reinforced NBR Zinc plated steel Aluminium Stainless steel A2-70 DD12 / 1.0398 Stainless steel A2-70 15 Diaphragm disk C45E / 1.1191 – Zinc plated steel Stainless steel A2-70 AISI 304 / 1.4301 Zinc plated steel A351 CF8 / 1.4308 16 Spring guide AISI 304 / 1.4301 Stainless steel A2-70 Zinc plated steel Stainless steel A2-70 A351 CF8 / 1.4308 AISI 304 / 1.4301 17 * Springs Spring steel Stainless steel A2-70 AISI 304 / 1.4301 Stainless steel A2-70 A351 CF8 / 1.4308 Zinc plated steel Stainless steel A2-70 19 Spacer – AISI 304 / 1.4301 Zinc plated steel Stainless steel A2-70 AISI 304 / 1.4301 AISI 304 / 1.4301 21 Nut Zinc plated steel Stainless steel A2-70 Zinc plated steel Stainless steel A2-70 Zinc plated steel 23 Cover spacer – – Brass; Plastic AISI 304 / 1.4301 Stainless steel A2-70 Zinc plated steel; Plastic Brass; Plastic 24 Upper actuator cover DD13 / 1.0335 – Zinc plated steel; Plastic 25 Nuts Zinc plated steel Brass; Plastic Zinc plated steel; Plastic 25A Washers Zinc plated steel 26 Bolts Zinc plated steel 27 Coupling / Travel indicator A351 CF8 / 1.4308 28 Adaptor AISI 304 / 1.4301 30 Bolts Zinc plated steel 31 Nuts Zinc plated steel 32 * Stem guide – 36 Bolts Zinc plated steel 38 Eyebolts – 39 Vent plug Brass; Plastic 40 Fitting Zinc plated steel; Plastic * Available spare parts. 7 VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PA10I.S00P8AE100.0.0281E 00.21
ADCA POS. DESIGNATION MATERIALS PA80D PA80T Nº Lower actuator flange PA80 S235JR / 1.0038 S235JR / 1.0038 1 C45E / 1.1191 C45E / 1.1191 S235JR / 1.0038 DD13 / 1.0335 DD13 / 1.0335 2 Yoke columns C45E / 1.1191 DD13 / 1.0335 AISI 316 / 1.4401 AISI 316 / 1.4401 4 Lower actuator cover NBR NBR AISI 316 / 1.4401 NBR NBR 7 Actuator stem NBR NBR NBR – 8 * O-ring NBR Steel / PTFE Steel / PTFE Polyurethane Polyurethane 9 * O-ring Steel / PTFE DD13 / 1.0335 DD13 / 1.0335 Polyurethane Reinforced NBR Reinforced NBR 10 * O-ring DD13 / 1.0335 S355JR / 1.0045 S355JR / 1.0045 Reinforced NBR DC01 / 1.0330 DC01 / 1.0330 11 * Plain bearing S355JR / 1.0045 Spring steel Spring steel DC01 / 1.0330 AISI 316 / 1.4401 AISI 316 / 1.4401 12 * Seal ring Spring steel AISI 316 / 1.4401 AISI 316 / 1.4401 13 Diaphragm plate – – – AISI 316 / 1.4401 Zinc plated steel Zinc plated steel 14 * Diaphragm AISI 316 / 1.4401 DD13 / 1.0335 DD13 / 1.0335 Zinc plated steel DD13 / 1.0335 DD13 / 1.0335 15 Diaphragm disk Zinc plated steel Zinc plated steel – Zinc plated steel Zinc plated steel 16 Spring guide DD13 / 1.0335 Zinc plated steel Zinc plated steel Zinc plated steel A351 CF8 / 1.4308 A351 CF8 / 1.4308 17 * Springs Zinc plated steel AISI 304 / 1.4301 AISI 304 / 1.4301 Zinc plated steel AISI 304 / 1.4301 AISI 304 / 1.4301 18 Intermediate actuator stem A351 CF8 / 1.4308 Zinc plated steel Zinc plated steel AISI 304 / 1.4301 Zinc plated steel Zinc plated steel 19 Spacer AISI 304 / 1.4301 AISI 316L / 1.4404 AISI 316L / 1.4404 Zinc plated steel AISI 316L / 1.4404 AISI 316L / 1.4404 20 Spacer Zinc plated steel AISI 316L / 1.4404 Spring steel Spring steel 21 Nut C45E / 1.1191 C45E / 1.1191 – Zinc plated steel Zinc plated steel 22 Intermediate cover Spring steel Zinc plated steel Zinc plated steel C45E / 1.1191 Brass; Plastic Brass; Plastic 24 Upper actuator cover Zinc plated steel Zinc plated steel Zinc plated steel Zinc plated steel Zinc plated steel Zinc plated steel 25 Nuts Brass; Plastic AISI 304 / 1.4301 AISI 304 / 1.4301 Zinc plated steel 25A Washers – 26 Bolts – 27 Coupling / Travel indicator 28 Adaptor 29 Coupling flange 30 Bolts 31A Nut 32 * Stem guide 33 Intermediate stem guide 34 * Belleville washer 35 Stem guide lock nut 37 Nuts 38 Eyebolts 39 Vent plug 40 Fitting 41 Compression fitting 42 Tube * Available spare parts. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PA10.008 E 00.21
ACCESSORIES ADCA AIR FILTER REGULATOR SOLENOID VALVE IMG 7 1 2 MECHANICAL LIMIT SWITCHES INDUCTIVE LIMIT SWITCH BOX 3 POSITION FEEDBACK UNIT I/P CONVERTER 4 5 PNEUMATIC POSITIONERS * INTELLIGENT ELECTROPNEUMATIC 6 ELECTROPNEUMATIC 7 * Different models are available within each category. We reserveWteherersigehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrianl odfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. VALVSATLESATMEAAMDCAADCA IS PA10I.S00P8AE100.0.0281E 00.21
ADCA ORDERING CODES PA Group designation PA 206 S R 2 A XX A1 PA series pneumatic linear actuators PA Actuator model PA10 (100 cm²) 010 PA206 (140 cm²) 206 PA281 (300 cm²) 281 PA341 (445 cm²) 341 PA436 (700 cm²) 436 PA80 (800 cm²) 080 PA80D (1600 cm²) 80D PA80T (2400 cm²) 80T Actuator constrution Mild steel construction (standard) S Stainless steel construction I Direction of action Air to open (stem extends by spring force) R Air to close (stem retracts by spring force) D Rated stroke 20 mm 2 30 mm 3 60 mm 6 Spring range a) 0,2 – 1 bar A 0,4 – 2 bar B 0,6 – 1,4 bar J 0,8 – 1,6 bar C 0,9 – 2,1 bar K 1 – 2 bar D 1 – 3 bar E 1,2 – 2,4 bar F 1,2 – 2,8 bar L 1,5 – 3 bar G 1,6 – 3,2 bar H 2 – 4 bar I Options None XX Top mounted handwheel HX Stroke limiter LX Yoke design and coupling ADCATrol VPC26, V16/2 and V25/2 series (DN 15 to DN 50 – 1/2” to 2”) A1 ADCATrol V16/2 series (DN 65 to DN 100 – 3” to 4”) B1 ADCATrol V25/2 series (DN 65 to DN 100 – 3” to 4”) B2 ADCATrol V25/2 series (DN 125 to DN 150 – 5’’ to 6”) C2 ADCATrol V25/2 series (DN 200 – 8’’) D2 Other ADCATrol valves b) XX Special versions / Extras Full description or additional codes have to be added in case of a non-standard combination E a) Not every spring range/stroke combination is available for each actuator model. b) Exact model and size must be specified – consult the manufacturer. How to size: For selection of suitable actuator to use with ADCATrol control valves, consult IS PV15.00 – Maximum permissible pressure drops for ADCATrol control valves – or consult the manufacturer. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PA10.008 E 00.21
ADCA LINEAR ELECTRIC ACTUATORS EL (1,2 kN to 25 kN) DESCRIPTION The EL series linear electric actuators are designed for operation of 1 control valves in modulating and on/off services in process engineering 2 and industrial applications. The self-locking stem nut is driven by an 3 4 electric motor via a gearing. 5 Load-dependent switches and/or mechanical limit switches define the 6 stops for the end positions. 7 MAIN FEATURES Modular retrofittable design. 24 V AC, 115 V AC, 230 V AC, 400 V AC 50/60 Hz and 24 V DC supply voltages. Manual operation with disengagement of the actuator motor. IP 65 (EL12 IP 43) protection. Valve protection against excessive force due to load-dependent seating. Mounting to valves made via yoke or mounting flange DIN 3358, enabling easy connection to all types of valves. Standard version is suitable for ADCATrol valves. Defined closing force in the end positions leading to tight valve shut- off. Stall proof synchronous motors (or brake motors for higher positioning forces) ensure highest positioning accuracy. Mechanical stroke indication via anti-rotation bar. Exact, backlash-free measurement of actual valve stroke by direct coupling to the valve stem. Universally usable actuators due to control via 3-point-step controllers, analogue input signals (0 to 10 V, 0(4) to 20 mA), or fieldbus systems. Limit switches are easily adjustable for stroke limitation or as signal for intermediate positions. OPTIONS AND Electronic positioner. ACCESSORIES: Additional limit switches. Potentiometers e.g. for 3-point-step control in closed loop. 0(4) to 20 mA electronic position feedback units. Heating resistor. Special coatings and finishes for aggressive environments. USE: Actuation of ADCATrol control valves, or others on request. AVAILABLE MODELS: EL12, EL20, EL45, EL80, EL120 and EL250. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS EL20.00 E 01.21
ADCA TECHNICAL DATA MODEL EL12 EL20 EL45 EL45.1 EL45.2 Positioning force (kN) 1,2 2,0 4,5 4,5 4,5 Positioning speed (mm/min / mm/s) a) Power consumption – 230 V (W) 8 / 0,14 15 / 0,25 17 / 0,28 25 / 0,4 50 / 0,8 Nominal current – 230 V (A) Type of motor b) 4 6,6 28 28 32 Motor protection c) Maximum stroke (mm) 0,017 0,029 0,135 0,135 0,160 Supply voltages d) Type of duty acc. to IEC 34-1 Syn Syn Asyn Asyn Asyn Cable entry B Electrical connection 35 50 (75 on request) Switch off in end position Mounting position 24 V / 115 V / 230 V / 400 V 50/60 Hz, 24 V DC Ambient temperature Lubricant for gearing S1 – 100% S4 – 30% c.d.f. 600 c/h Position indicator Manual adjustment 3 x M16 x 1,5 2 x M16 x 1,5 and 1 dummy plug M16 x 1,5 Enclosure protection acc. to EN 60529 Trapezoidal thread Inside terminal board, terminal configuration according Connection type to electric connection wiring diagram MODEL 2 load dependent switches, max. 250 V AC, rating for resistive load: max. 5 A, for inductive load: max. 3 A Positioning force (kN) Positioning speed (mm/min / mm/s) a) As desired, except downward position Power consumption – 230 V (W) Nominal current – 230 V (A) - 20 ºC to 60 ºC Type of motor b) Motor protection c) Klüber Mickrolube GL 261 grease Maximum stroke (mm) Supply voltages d) By anti-rotation bar Type of duty acc. to IEC 34-1 Cable entry Crank handle Side handwheel Electrical connection IP 43 IP 65 Switch off in end position Tr 8 x 1,5 Tr 14 x 3 Mounting position Ambient temperature EN ISO 5210 F05 Lubricant for gearing Position indicator EL80 EL80.1 EL80.2 EL120 EL120.1 EL120.2 Manual adjustment Enclosure protection acc. to EN 60529 8,0 12 Trapezoidal thread Connection type 13,5 / 0,2 25 / 0,4 50 / 0,8 13,5 / 0,2 25 / 0,4 50 / 0,8 25 34 152 25 34 152 0,11 0,15 0,78 0,11 0,15 0,78 Syn Syn Asyn Syn Syn Asyn BBTBBT 80 24 V / 115 V / 230 V / 400 V 50/60 Hz, 24 V DC S4 – 30% c.d.f. 600 c/h 2 x M16 x 1,5 and 1 dummy plug M16 x 1,5 Inside terminal board, terminal configuration according to electric connection wiring diagram 2 load dependent switches, max. 250 V AC, rating for resistive load: max. 5 A, for inductive load: max. 3 A As desired, except downward position - 20 ºC to 60 ºC Klüber Mickrolube GL 261 grease By anti-rotation bar Side handwheel IP65 Tr 20 x 3 DIN 3210 G0 VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS EL20I.S00EEL2001..0201E 01.21
ADCA MODEL EL 250.1 EL 250.2 Positioning force (kN) 25 Positioning speed (mm/min / mm/s) a) 25 / 0,4 50 / 0,8 Power consumption – 230 V (W) 157 218 Nominal current – 230 V (A) 0,73 1,0 Type of motor b) Asyn 1 2 Motor protection c) T 3 4 Maximum stroke (mm) 100 5 6 Supply voltages d) 24 V / 115 V / 230 V / 400 V 50/60 Hz, 24 V DC 7 Type of duty acc. to IEC 34-1 S4 – 30% c.d.f. 600 c/h Cable entry 2 x M20 x 1,5 and 1 dummy plug M16 x 1,5 Electrical connection Inside terminal board, terminal configuration according to electric connection wiring diagram Switch off in end position 2 load dependent switches, max. 250 V AC, rating for resistive load: max. 5 A, for inductive load: max. 3 A Mounting position As desired, except downward position Ambient temperature - 20 ºC to 60 ºC Lubricant for gearing Klüber Mickrolube GL 261 grease Position indicator By anti-rotation bar Manual adjustment Side handwheel Enclosure protection acc. to EN 60529 IP 65 Trapezoidal thread Tr 26 x 5 Connection type DIN 3210 G0 a) At 60 Hz, the positioning speed and input power increase by 20%. b) Syn – synchronous motor; Asyn – asynchronous motor. c) B – stallproof motor; T – thermoswitch for temperature monitoring. d) Other supply voltages on request. OPTIONS AND ACCESSORIES DESIGNATION DESCRIPTION FG Switching and signaling unit (teletransmitter assembly). The FG unit is the base necessary for the assembly of all remaining WE options. WE-G POT Additional limit switches for signaling end positions or intermediate positions, freely adjustable, max. 250 V AC, rating for ESR100 resistive load max. 5 A, for inductive load max. 3 A, max. 2 switches for EL20 and EL45, max. 4 switches for EL80 and EL120. PEL100 PEL200 Additional limit switches for signaling end positions or intermediate positions, freely adjustable, with gold-plated contacts for HZ/WP low voltage, max. 30 V AC, rating for resistive load max. 0,1 A, max. 2 switches for EL20 and EL45, max. 4 switches for EL80 and EL120. Potentiometer 100/130/200/500/1000/5000 Ohms or 10 kOhms Linearity error £ 0.5 %, max. 1.5 W, contact current 30 mA max. 2 pieces Electronic position feedback 2/3-wire unit. Remark: Includes POT 5000 Ohms. Inductive travel measuring, output 0(4) to 20 mA. Connection 24 V DC (not possible for EL12). Electronic positioner for actuator control. Remark: Includes FG teletransmitter assembly and POT 1000 Ohms. Input 0 to 10 V, 0(4) to 20, output 0 to 10 V, 0(4) to 20 mA. Supply voltage 24, 115, 230 V 50/60 Hz. Intelligent electronic positioner for actuator control. Remark: Includes FG teletransmitter assembly and POT 1000 Ohms. Input 0 to 10 V, 0(4) to 20 mA, output 0 to 10 V, 0(4) to 20 mA. Supply voltage 24, 115, 230 V 50/60 Hz. Heating resistor with thermoswitch against moisture with automatic temperature regulation, max. 15 Watts Supply voltage 24, 115, 230 V 50/60 Hz STALA / FLA Yoke for adaptation to valves. Refer to dimension sheet. ZFLA Mounting flange with central attachment Mxx. Refer to dimensions sheet (thrust rod must be secured against revolving). KS Compact plug 10/24 poles with additional housing at actuator voltages ≤ 500 V. LA-TR Special finish coating for use in the tropics (“tropics coating”). A-IP65 Version IP 65: with bellows at thrust rod and metal cover with seal (for EL12) A-FAB Version with bellows at thrust rod (for EL20, 45, 80 and 120). VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS EL20.00 E 01.21
ADCA ELECTRICAL CONNECTIONS 3~ 1~ SYNCHRONOUS SYNCHRO- BASIC WIRING DIAGRAM INCLUDING OPTIONS ASYNCHRONOUS ASYNCHRONOUS MOTOR WITH NOUS MOTOR MOTOR WITH MOTOR WITH THERMOSWITCH BRAKE AND BRAKE AND THERMOSWITCH THERMOSWITCH WE – Limit switch Switch off in end postion is HZ – Heater with thermoswitch made via two load-dependant POT – Potentiometer switches to control e.g. three- ESR – Electronic position feedback way mixing valves. PEL – Electronic positioner WSE – External reversing contactor unit Switch off in end position is REG – Process controller made via a load-dependent switch and a limit switch to VALVSATLESATMEAAMDCAADCA control e.g. two-way valves without upper stop. Monitoring blocking in OPEN direction. Control of three-phase actuators with thermoswitch. Switch off in end position is made via two load-dependant switches to control e.g. three- way mixing valves. Remarks: For motors without thermoswitch, the wiring to terminal 4 and 5 is not applicable. Control of three-phase actuators with thermoswitch. Switch off in end position is made via a load-dependent switch and a limit switch to control e.g. two-way valves without upper stop. Monitoring blocking in OPEN direction. Remarks: For motors without thermoswitch, the wiring to terminal 4 and 5 is not applicable. We reserveWtheererisgehrtvteotchhearnigghet thoecdheasniggen tahneddmesaitgenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS EL20I.S00EEL2001..0201E 01.21
ADCA ØA D B 1 2 ØG 3 H 4 5 C M I M2 ØF M1 E DIMENSIONS (mm) MODEL Ø A B C D E ØF ØG H I M* M1 M2 WGT. (kg) EL12 129 315 175 – 100 40 16 35 – M10 M10 – 2,1 EL20 / EL45 148 474 205 42 100 / 110 40 / 45 22 50 41 M10 / M16 M10 M16 8 EL80 / EL120 188 572 245 70 100 / 110 40 / 45 22 80 41 M10 / M16 M10 M16 13 EL250 216 668 260 70 125 45 / 65 22 100 41 M16 / M20 – M16 19 * Depending on valve stem thread. Can be course or fine thread. Remark: Stem coupling, yoke dimensions and design may vary depending on the ADCATrol control valve model. Refer to its corresponding information sheet or consult the manufacturer. 6 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS EL20.00 E 01.21
ADCA ORDERING CODES EL Group designation E 12 1 X X X A1 EL series linear electric actuator E Actuator model EL12 12 EL20 20 EL45 40 EL45.1 41 EL45.2 42 EL80 60 EL80.1 61 EL80.2 62 EL120 70 EL120.1 71 EL120.2 72 EL250 80 EL250.1 81 EL250.2 82 Supply voltage 230 V AC 50/60 Hz 1 115 V AC 50/60 Hz 2 24 V AC 50/60 Hz 3 24 V DC 4 400 V AC 3~ 50/60 Hz 5 Electronic positioner and teletransmitter assembly Without FG teletransmitter assembly and electronic positioner X FG teletransmitter assembly T PEL100 electronic positioner P PEL200 intelligent electronic positioner I Limit switches Without additional limit switches X One additional WE limit switch 1 Two additional WE limit switches 2 Position feedback unit Without position feedback unit X ESR100 electronic position feedback unit F Yoke design and coupling ADCATrol V16/2 and V25/2 series (DN 15 to DN 50 – 1/2” to 2”) A1 ADCATrol V16/2 series (DN 65 to DN 100 – 3” to 4”) B1 ADCATrol V25/2 series (DN 65 to DN 100 – 3” to 4”) B2 ADCATrol V25/2 series (DN 125 to DN 150 – 5’’ to 6”) C2 ADCATrol V25/2 series (DN 200 – 8’’) D2 Other ADCATol valves a) XX Special versions / Extras Full description or additional codes have to be added in case of a non-standard combination E a) Exact model and size must be specified – consult the manufacturer. Remark: Options and accessories not mentioned in the ordering codes table must be requested separately, e.g.: E.201XXXA1 fitted with HZ/WP heating resistor with thermoswitch. How to size: For selection of suitable actuator to use with ADCATrol control valves, consult IS PV15.00 – Maximum permissible pressure drops for ADCATrol control valves – or consult the manufacturer. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS EL20.00 E 01.21
ADCA LINEAR ELECTRIC ACTUATORS 1 WITH FAIL-SAFE FUNCTION 2 ELR 3 4 DESCRIPTION 5 6 The ELR series linear electric actuators are designed for operation 7 of control valves in modulating and on/off services in process engineering and industrial applications. The self-locking stem nut is driven by an electric motor via a gearing. Load-dependent switches and/or mechanical limit switches define the stops for the end positions. In case of power failure, the electric linear actuator runs into the respective fail-safe position by spring force (thrust rod either extended or retracted). In modulating duty, the end position seating is made via mechanical limit switches. MAIN FEATURES Modular retrofittable design. 24 V AC, 115 V AC, 230 V AC, 400 V AC 50/60 Hz and 24 V DC supply voltages. Electric manual operation with OPEN/CLOSE buttons. IP 54 protection. Valve protection against excessive force due to load-dependent seating. Mounting to valves made via yoke or mounting flange DIN 3358, enabling easy connection to all types of valves. Standard version is suitable for ADCATrol valves. Defined closing force in the end positions leading to tight valve shut- off. Stall proof synchronous motors (or brake motors for higher positioning forces) ensure highest positioning accuracy. Mechanical stroke indication via anti-rotation bar. Exact, backlash-free measurement of actual valve stroke by direct coupling to the valve stem. Universally usable actuators due to control via 3-point-step controllers, analogue input signals (0 to 10 V, 0(4) to 20 mA), or fieldbus systems. Limit switches are easily adjustable for stroke limitation or as signal for intermediate positions. OPTIONS AND Electronic positioner. ACCESSORIES: Additional limit switches. Potentiometers e.g. for 3-point-step control in closed loop. 0(4) to 20 mA electronic position feedback units. Heating resistor. Special coatings and finishes for aggressive environments. USE: Actuation of ADCATrol control valves, or others on request. AVAILABLE MODELS: ELR2.1, ELR2.2 and ELR2.3. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS ELR21.00 E 01.21
ADCA TECHNICAL DATA MODEL ELR 2.1 ELR 2.2 ELR 2.3 Positioning force – CLOSED (kN) a) ≥ 0,9 ≥ 2,2 ≥ 2,2 Positioning force – OPEN (kN) a) ≤ 5,3 ≤ 4,0 ≤ 4,0 Maximum stroke (mm) 35 35 46 Positioning speed modulating duty (mm/min / mm/s) b) 17,5 / 0,29 ~4,1 Positioning speed in case of power failure 8,5 Fail-safe function (mm/s) Power consumption (230 V) motor (W) Power consumption (230 V) magnet (W) 15 Type of motor c) Syn Motor protection d) B Supply voltages e) 24 V / 115 V / 230 V 50/60 Hz Closing direction (Fail-safe function) Extending thrust rod or retracting thrust rod Cable entry 2 x M16 x 1,5 and 2 dummy plugs M20 x 1,5 Type of duty acc. to IEC 34-1 S1 – 100% c.d.f., S4 – 30% c.d.f. 1200 c/h Electrical connection Inside terminal board, terminal configuration according to electrical connection Switch off in end position wiring diagram Mounting position 2 limit switches, max. 250 V AC, rating for resistive load, max. 10 A, for inductive load, max. 10 A Any, except downward Ambient temperature -20 ºC to 50 ºC Lubricant for gearing Renolit AL-WIK 260 X Position indicator By anti-rotation bar Manual adjustment Electrical adjustment via push buttons (only possible when voltage is present) Enclosure protection acc. to EN 60529 IP 54 Connection type EN ISO 5210 F05 (also refer to options) Test / approvals Actuator has been tested by TÜV (German Technical control board) according to DIN 32730 a) Force depends on valve stroke according to Chart 1. b) At 60 Hz, the positioning speeds and input power increase by 20%. (safety functions for water and steam in heating systems) c) Other supply voltages on request. d) Syn– synchronous motor; Asyn – asynchronous motor. e) B – stallproof motor; T – thermoswitch for temperature monitoring. Closing force in case of failure (kN) ELR 2.1 ELR 2.2 ELR 2.3 Stroke (mm) Chart 1 – Closing force according to valve stroke. VALVSATLESATMEAAMDCAADCA We reserveWteherersigehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrianl odfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS ELR2I1S.0E0LER2011..0201E 01.21
ADCA OPTIONS AND ACCESSORIES DESIGNATION DESCRIPTION FG Switching and signaling unit (teletransmitter assembly). The FG unit is the base necessary for the assembly of all remaining 1 WE options. 2 WE-G 3 POT Additional limit switches for signaling end positions or intermediate positions, freely adjustable, max. 250 V AC, rating for ESR100 resistive load max. 5 A, for inductive load max. 3 A, max. 2 switches for EL20 and EL45, max. 4 switches for EL80 and EL120. PEL100 Additional limit switches for signaling end positions or intermediate positions, freely adjustable, with gold-plated contacts for PEL200 low voltage, max. 30 V AC, rating for resistive load max. 0.1 A, max. 2 switches for EL20 and EL45, max. 4 switches for EL80 STALA / FLA and EL120. Potentiometer 100/130/200/500/1000/5000 Ohms or 10 kOhms Linearity error £ 0.5 %, max. 1.5 W, contact current 30 mA max. 2 pieces Electronic position feedback 2/3-wire unit. Remark: Includes POT 5000 Ohms. Inductive travel measuring, output 0(4) to 20 mA. Connection 24 V DC (not possible for EL12). Electronic positioner for actuator control. Remark: Includes FG teletransmitter assembly and POT 1000 Ohms. Input 0 to 10 V, 0(4) to 20 mA, output 0 to 10 V, 0(4) to 20 mA. Supply voltage 24, 115, 230 V 50/60 Hz. Intelligent electronic positioner for actuator control. Remark: Includes FG teletransmitter assembly and POT 1000 Ohms. Input 0 to 10 V, 0(4) to 20 mA, output 0 to 10 V, 0(4) to 20 mA. Supply voltage 24, 115, 230 V 50/60 Hz. Yoke for adaptation to valves. Refer to dimension sheet. KUP-EL2 Elastic thrust rod coupling effective on both sides. LA-TR Special finish coating for use in the tropics (“tropics coating”). ELECTRICAL CONNECTIONS BASIC WIRING DIAGRAM OPTIONS 4 5 WE – Limit switch 6 HZ – Heater with thermoswitch 7 POT – Potentiometer ESR – Electronic position feedback PEL – Electronic positioner VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS ELR21.00 E 01.21
ADCA □A B H M C ØG M1 ØF I E M2 DIMENSIONS (mm) MODEL □A B C E ØF ØG H I M* M1 M2 WEIGHT (kg) ELR2.1 162 497 / 515 ** 170 100 / 110 40 / 45 22 35 41 M10 M10 M16 8,7 ELR2.2 162 518 / 555 ** 170 100 / 110 40 / 45 22 35 41 M10 M10 M16 9,3 ELR2.3 162 539 / 575 ** 170 100 / 110 40 / 45 22 46 41 M10 M10 M16 10 * Depending on valve stem thread. Can be course or fine thread. ** With PEL electronic positioner Remark: Stem coupling, yoke dimensions and design may vary depending on the ADCATrol control valve model. Refer to its corresponding information sheet or consult the manufacturer. VALVSATLESATMEAAMDCAADCA We reserveWteherersigehrtvetothchearnigghet thoechdaensiggen tahneddmesaigtenrianl odfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS ELR2I1S.0E0LER2011..0201E 01.21
ADCA ORDERING CODES ELR Group designation E 2A 1 X X X A1 EL series linear electric actuator E Actuator model ELR2.1 2A ELR2.2 2B 1 2 ELR2.3 2C 3 4 Supply voltage 5 6 230 V AC 50/60 Hz 1 115 V AC 50/60 Hz 2 24 V AC 50/60 Hz 3 24 V DC 4 400 V AC 3~ 50/60 Hz 5 Electronic positioner and teletransmitter assembly Without FG teletransmitter assembly and electronic positioner X FG teletransmitter assembly T PEL100 electronic positioner P PEL200 intelligent electronic positioner I Limit switches Without additional limit switches X One additional WE limit switch 1 Two additional WE limit switches 2 Position feedback unit Without position feedback unit X ESR100 electronic position feedback unit F Yoke design and coupling ADCATrol V16/2 and V25/2 series (DN 15 to DN 50 – 1/2” to 2”) A1 ADCATrol V16/2 series (DN 65 to DN 100 – 3” to 4”) B1 ADCATrol V25/2 series (DN 65 to DN 100 – 3” to 4”) B2 ADCATrol V25/2 series (DN 125 to DN 150 – 5’’ to 6”) C2 ADCATrol V25/2 series (DN 200 – 8’’) D2 Other ADCATrol valves a) XX Special versions / Extras Full description or additional codes have to be added in case of a non-standard combination E a) Exact model and size must be specified – consult the manufacturer. Remark: Options and accessories not mentioned in the ordering codes table must be requested separately, e.g.: E.2A1TXXA1 with special LA-TR finish coating. How to size: For selection of suitable actuator to use with ADCATrol control valves, consult IS PV15.00 – Maximum permissible pressure drops for ADCATrol control valves – or consult the manufacturer. 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS ELR21.00 E 01.21
ADCA LINEAR ELECTRIC ACTUATORS AVF234S and AVM234S DESCRIPTION The AVM234S / AVF234S valve actuators offer automatic adaptation to the stroke of the valve, precision activation and high energy efficiency with minimal operating noise. Ideal for use with any DSH series direct steam injection humidifier and in TDS (Total Dissolved Solids) control systems VCP blowdown valves. In case of power failure/interruption, the AVF234S actuator runs, spring driven, into its respective fail-safe position (thrust rod extended). In modulating duty, the end position seating is made via limit switches. MAIN FEATURES Switching input (2-point or 3-point-step control) or analog input (0...10 V or 4...20 mA). Automatic detection of control signal with LED indications. Adjustable characteristic curve (linear, quadratic and equal- percentage) and running time via coding switch. Automatic adaptation to valve stroke. Enclosed with IP 66 protection level. Spring-return feature (in case of AVF234S actuator). OPTIONS AND Split-range unit for adjusting sequences. ACCESSORIES: 230 V AC and 100 V AC power supply modules. Auxiliary change over contacts. Potentiometers. Adapters for high temperature conditions. USE: Actuation of V series ADCATrol control valves, or others on request. AVAILABLE MODELS: AVF234S and AVM234S. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA TECHNICAL DATA ACTUATOR MODEL AVM234S AVF234S Power supply 230 V 50/60 Hz / 110 V 50/60 Hz / 24 V 50/60 Hz / 24 V DC Power consumption a) 10 W (20 VA) for 24 V 50/60 Hz and 24 V DC; 13 W (28 VA) for 230 V 50/60 Hz Running time of motor mm/min (mm/s) 10 (0,17), 15 (0,25), 30 (0,50) 1 2 Running time of spring b) - 15…30 s 3 4 Actuating power 2,5 kN 2 kN 5 6 Response time for 3-point-step 200 ms Number of spring returns - >40,000 Actuator stroke 0…49 mm 0…40 mm Housing material Fire-retardant plastic a) Choose transformer for this value, otherwise malfunctions may occur. b) Return time equates to stroke of 14...40 mm and does not depend on set running time. POSITIONER Control signal 1 0...10 V, Ri=100 kΩ Control signal 2 4...20 mA, Ri=50 Ω Positional feedback 0-10V 0...10 V; load > 2,5 kΩ Starting point U0 Control span ΔU 0 V or 10 V Switching range Xsh 10 V 300 mV AMBIENT CONDITIONS Admissible ambient temperature -10…55 ºC Admissible ambient humidity < 95% rh, no condensation Temperature of medium c) Max. 130 ºC (180 ºC or 200 ºC with accessories) c) Adaptor needed for higher temperatures (180 ºC or 200 ºC) (see accessories and options). STANDARDS AND DIRECTIVES Type of protection IP66 (EN 60529) Protection class III (IEC 60730) EMC Directive 2014/30/EU d) EN 61000-6-2, EN 61000-6-4 Low-voltage directive 2014/35/EU EN 60730-1, EN 60730-2-14 Over-voltage categories III Degree of contamination III d) EN 61000-6-2: HF immunity, limitation of feedback signal between 80 MHz and 1000 MHz criterion B, otherwise criterion A. 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA OPTIONS AND ACCESSORIES TYPE OPTIONS AND ACCESSORIES 313529 001 372332 001 Split-range unit for adjusting sequences, fitted in separate junction box 372332 002 Module for 2-point/3-point and analogue activation; additional power 2 VA; 230 V AC ± 15% supply voltage 372333 001 Module for 2-point/3-point and analogue activation; additional power 2 VA; 100 V AC ± 15% supply voltage 372333 002 Aux. change-over contacts 12...250 V ac; Infinitely variable, min. 100 mA and 12 V permissible load 6(2) A 372334 001 Aux. change-over contacts 12...250 V ac; Gold plated, from 1 mA, to max. 30 V, wider range 3(1) A 372334 002 Potentiometer 2 kΩ 1 W 24 V 372334 006 Potentiometer 130 Ω 1 W 24 V 372336 180 Potentiometer 1 kΩ 1 W 24 V 372336 240 Adapter required when the temperature of the medium is 130…180 ºC Adapter required when the temperature of the medium is 180…200 ºC e) Two contacts each. AVM234S ELECTRICAL CONNECTIONS AVF234S BASIC WIRING DIAGRAMS ANALOG 0...10 V / 4...20 mA INPUT 2-POINT / 3-POINT STEP SWITCHING INPUT VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA AVM234S OPTIONS AND ACCESSORIES WIRING DIAGRAMS AVF234S ANALOG 0...10 V / 4...20 mA INPUT a) 1 2 2-POINT / 3-POINT STEP SWITCHING INPUT WITH 230 V AC POWER SUPPLY a) 3 4 AUXILIARY CONTACTS AND POTENTIOMETERS b) 5 6 HIGH TEMPERATURE ADAPTERS c) 7 TYPE T (ºC) a (mm) b (mm) 372336 180 180 69.4 60 372336 240 200 109.4 100 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA AVM234S OPTIONS AND ACCESSORIES WIRING DIAGRAMS AVF234S SPLIT RANGE UNIT d) a) Using accessory type 372332 001. Same connections apply for the 100 V AC modules (type 372332 002). b) Accessories type 372333 001, 372333 002, 372334 001, 372334 002 and 372334 006. c) Accessories type 372336 180 and 372336 240. d) Accessory type 313529 001. DIMENSIONS (mm) MODEL A B C D ØE F G H I M WEIGHT (kg) AVM234S 230 289 90 72 40 57 18 37 18 M10 4,1 AVF234S VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA TYPE OF CHARACTERISTIC CURVES 1 2 3 4 MOTOR RUNNING TIME SELECTION GUIDE 5 6 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive. IS AV.10 E 06.17
ADCA ELECTRO-PNEUMATIC POSITIONERS PE986 DESCRIPTION The ADCATrol PE986 is an electro-pneumatic positioner used for direct operation of pneumatic linear or rotary actuators by means of electrical controllers or control systems with a 4 to 20 mA, 2 to 10 V or split ranges output. The positioner features a compact design and a modular construction which allows easy attachment of options such as limit switches, analog feedback modules, manifolds, volume boosters, amongst others. MAIN FEATURES Compact and flexible design. Mounting onto any linear or rotary actuator. Single or double acting. Supply pressure up to 6 bar. Adjustable amplification and damping. Independent adjustment of stroke range and zero position. Resistant to vibration effect in all directions. ATEX approval (Ex ia). OPTIONS AND ACCESSORIES Module for analog position feedback. Digital position feedback with inductive switches (two or three-wire system). Digital position feedback with microswitches. Attachment kit for linear actuators acc. to IEC 534/NAMUR. Attachment kit with rotary adaptor for rotary actuators acc. to VID/ VDE 3845. Connection manifold with gauges. ATEX approval (Ex d): Version PE983. Volume boosters. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PE986.10 E 00.20
ADCA TECHNICAL DATA Material GENERAL Signal range INPUT SIGNAL 1 Input resistance 2 IP rating Housing: Alluminium finished with DD-varnish black Stroke range 4 to 20 mA or 2 to 10 V 3 Pneumatic Mounting bracket: Alluminium Angular range < 200 Ω at 20 ºC 4 connections 5 Electrical Moving parts of feedback system: AISI 303 /1.4305 or 20 to 100% of the nominal operating range 6 connections AISI 316Ti / 1.4571 Linear: 30 º to 120 º 7 Weight Protection class IP 54 (IP 65 on request) Equal percentage: 90 º; from 70 º linear Female threaded ISO 228 G 1/8” Output to actuator OUTPUT SIGNAL 0 to 100 % supply air pressure M20 x 1,5 Cable glands Screw terminals: max. 2.5 mm² AIR SUPPLY * Single acting: approx. 1,5 kg Double acting: approx. 1,8 kg Attachment kit: For diaphragm actuators: approx. 0,3 kg For rotary actuators: approx. 0,5 kg AMBIENT CONDITIONS Air supply pressure 1,4 to 6 bar (20 to 90 psig) Class 2 Ambient temperature -40 ºC to 80 ºC Solid particle size Relative humidity and density Up to 100% Operating conditions According to IEC 654-1; Oil rate Class 3 The device can be operated at a Transport and storage Pressure dew point 10K below ambient temperature temperature class D2 location Storage conditions * According to ISO 8573-1. -50 ºC to 80 ºC Remark: For air supply, we recommend the ADCA P10 filter regulator. According to IEC 60 721-3-1: AIR CONSUMPTION 1K5, 1B1, 1C2, 1S3, 1M2 Air supply 1.4 bar (20 psig) 200 Nl/h ( 7,1 scfh) ELECTROMAGNETIC COMPATIBILITY (EMC) Single acting Air supply 3.0 bar (45 psig) 400 Nl/h (12,4 scfh) Double acting Air supply 6.0 bar (90 psig) 600 Nl/h (21,2 scfh) Operating conditions Industrial environment Air supply 1.4 bar (20 psig) 350 Nl/h (10,6 scfh) Air supply 3.0 bar (45 psig) 550 Nl/h (17,7 scfh) Immunity According to EN 61326 and EN 61000-6-2 Air supply 6.0 bar (90 psig) 750 Nl/h (33,5 scfh) Emission According to EN 61326, Class A and EN 61000-6-3 Remark: NAMUR recommendation fulfilled Electromagnetic CE MARKING AIR OUTPUT compatibility 89/336/EWG Load effect * Low-voltage 73/23/EWG not applicable -3 % for delivery flow 2350 Nl/h (83 scfh) regulation +3 % for exhausted flow 1900 Nl/h (67 scfh) * Measured with air supply 1,4 bar and 50% of the signal range. CAPACITY AT MAXIMUM DEVIATION (Nl/h) RESPONSE CHARACTERISTIC * Amplification Adjustable AIR PRESSURE SUPPLY 1,4 bar 2 bar 4 bar 6 bar Sensitivity < 0,1% F.S. Without booster 2700 3500 5500 7500 Non-linearity (terminal < 1,0 % F.S. 18000 24000 40000 55000 based adjustment) < 0,3 % F.S. With booster 38000 48000 80000 110000 LEXG-FN/GN Hysteresis With booster Supply air < 0,3 % / 0,1 bar LEXG-HN dependency Temperature effect < 0,5 % / 10 K * Data based on the following parameters: stroke 30 mm, feedback lever 117,5 mm, max. amplification, air supply pressure 3 bar. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PE986.10 E 00.20
ADCA OPTIONS AND ACCESSORIES INDUCTIVE LIMIT SWITCH (TWO-WIRE SYSTEM) INDUCTIVE LIMIT SWITCH (THREE-WIRE SYSTEM) Input Stroke / angle from actuator via positioner feedback Input Stroke / angle from actuator via positioner feedback lever lever Output 2 inductive proximity sensors Output 2 inductive proximity sensors, three-wire system, acc. to DIN 19 234 resp. NAMUR for connection to LED indication, contact, pnp b) Supply voltage a switching amplifier with an intrinsically safe control US DC 10 to 30 V circuit a) Current Vane clear: > 3 mA Residual ripple ± 10 %, US = 30 V consumption Vane interposed: < 1 mA Switching Supply voltage DC 8 V, Ri approx. 1 kΩ frequency 2 kHz 100 mA Residual ripple <5% Constant current Permissible line resistance < 100 Ω Response Gain: continuously adjustable from 1:1 to approx. 7:1 Gain: continuously adjustable from 1:1 to approx. 7:1 characteristic Switching differential: < 1 % Switching differential: < 1 % Response c) Switching point repeatability: < 0.2 % characteristic Switching point repeatability: < 0,2 % b) EMC: according to EN 60 947-5-2 b) Operating mode minimum (= low) / maximum (= high) selectable by adjustment of switch vanes; Contact closed within the positive range. a) For the standard version one switching amplifier is required. For the security version fail-safe amplifier for each inductive proximity sensor c) For feedback lever effective length 117,5 mm (4,63 in), stroke 30 mm is required; Operating mode minimum (= low) / maximum (= high) (1,28 in) and maximum gain. selectable by adjustment of switch vanes; Operating mode normally CONNECTION MANIFOLD WITH GAUGES closed circuit / normally open circuit selectable at switch amplifier output. Indicating Stroke / angle from actuator via positioner feedback range lever b) For feedback lever effective length 117,5 mm (4,63 in), stroke 30 mm (1,28 in) and maximum gain. Error limit class 1.6 LIMIT SWITCH ASSEMBLY WITH MICROSWITCHES Pneumatic Female threads Q1/4-18 NPT connections according to DIN 45 141 Input Stroke / angle from actuator via positioner feedback lever ANALOG POSITION FEEDBACK Output 2 micro switches d) Switching capacity: max. 250 VA Sensor Resistive precision conductive plastic element Switching voltage: max. 250 V Connected Switching current with ohmic resistance: max. 5 A Input Stroke/angle from actuator via position feedback load, Inductive resistance: max. 2 A lever; alternating Bulb, metal filament: max. 0,5 A Output current Permitted load Stroke range: 8 to 100 mm (0,3 to 4 in) Power supply Angular range: 60 º to 120 º Connected load, direct current (refer to the following table) Two-wire system Switching voltage, Ohmic load Inductive load Signal range: 4 to 20 mA max. (V) (A) (A) 30 5 3 RBmax = (US - 12 V) / 0,02A (US = Supply voltage) 50 1 1 Supply voltage: DC 12 to 36 V 75 0,75 0,75 Permitted ripple: < 10 % p.p. 125 0,5 0,03 Supply voltage dependency: < 0,2 % 250 0,25 0,03 Response Non-linearity with terminal based setting: < 1,0 % F.S characteristic Hysterisis: < 0,5 % F.S. e) External resistance dependency: < 0,2 % / RB max Temperature effect: < 0,3 % / 10 K Response Gain: continuously adjustable from 1:1 to approx. 7:1 e) For feedback lever effective length 117,5 mm (4,63 in), stroke 30 mm (1,28 in) and maximum gain. characteristic Switching differential: < 2,5 % d) Switching point repeatability: < 0,2 % d) For feedback lever effective length 117,5 mm (4,63 in), stroke 30 mm (1,28 in) and maximum gain. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PE986.10 E 00.20
ADCA COMMON DATA FOR OPTIONS AND ACCESSORIES GENERAL AMBIENT CONDITIONS IP rating Protection class IP 54; IP 65 on request Ambient temperature -25 to 80 ºC Mounting f) Attachment to positioner Electrical Relative humidity Up to 100% connections Line entry: 1 or 2 cable glands M20 x 1,5 or 1/2”-14 NPT (others with Adapter AD-...) Operating conditions According to IEC 654-1; 1 Materials The device can be operated at a 2 Cable diameter: 6 to 12 mm (0,24 to 0,47 in) 3 Screw terminals: max. 2.5 mm² (AWG14) class D2 location 4 Optionally: 5 Threaded gland made of AISI 303 (1.4305) Transport and storage -40 ºC to 80 ºC 6 temperature 7 Base plate: galvanized steel Control vane: alluminium f) Refer to the section \"Explosion protection\", in page 5, with respect to explosion-protected equipment; -40 ºC to 80 ºC for the fail-safe version Setting mechanism: fibre glass-reinforced polyamide of inductive limit switch. SAFETY REQUIREMENTS Acc. to EN 61 010-1 SAFETY LIMIT SWITCH (resp. IEC 1010-1) safety class III, pollution degree 2, Type of protection intrinsic safety Ex ib/ia IIB/IIC with the following Limit Switch overvoltage category I maximum values: (accessory equipment) safety class II, pollution degree 2, Ui: 16 V overvoltage category II Ii: 25 mA Pi: 64 mW EXPLOSION PROTECTION TYPE Ex ia/ib Internal inductance: 100 μH Internal capacitance: 30 nF Basic device type AI 633 The signal circuits are galvanically separate from earth, from each Type of protection II 2 G Ex ib/ia IIB/IIC T4/T6 other and from all other electric circuits. Certificate of PTB 02 ATEX 2153 POSITION TRANSMITTER conformity Type of protection intrinsic safety Ex ib/ia IIB/IIC with the following For operation in certified intrinsically safe circuits with the maximum values: following maximum values of input circuit: Ui: 30 V For temperature class T4 and a maximally permissible outside ambient Ii: 150 mA temperature of 80 °C: Pi: refer to the following table: Ui: 30 V Ii: 130 mA Pi (W) T6 (ºC) T4 (ºC) Pi: 0,9 W 2 40 90 1,5 50 90 For temperature class T4 and a maximally permissible outside ambient 1 57,5 90 temperature of 60 °C: Ui: 22 V Internal inductance Negligible Ii: 66 mA Pi: 0,5 W Internal capacitance Negligible The effective internal inductance Li left amounts to 9 μH, the effective The control circuit is galvanically separate from earth and all other capacity Ci against earth amounts to 10 nF and/or differential 6 nF. electric circuits. The supply and signal circuits are galvanically separate from earth and from all other electric circuits. EXPLOSION PROTECTION ZONE 2 * It is recommended that the instrument version for protection type Ex ia is used. In the Federal Republic of Germany, these instruments may be operated in Zone 2 with non-intrinsically safe circuits if the operating values do not exceed the maximum reference values. EXPLOSION PROTECTION ACCORDING TO FM AND CSA * Electro-pneumatic positioner type BIM 633 Intrinsically safe, Class I, Division 1, Groups A, B, C, D, hazardous locations. * National installation regulations must be observed. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PE986.10 E 00.20
ADCA ELECTRO-PNEUMATIC POSITIONERS PI991 DESCRIPTION The ADCATrol PI991 is a digital intelligent electronically configurable positioner with communication capabilities, designed for mounting to pneumatic linear or rotary actuators. Communication protocols include analog (4 to 20 mA) with or without superimposed HART communication, PROFIBUS PA and FOUNDATION Fieldbus-H1. The advanced diagnostic can be partially shown on the local LCD of the positioner or fully on a PC or a DCS workstation with a DTM based software (VALcare or Valve Monitor). The PI991 also has the capability to control a Partial Stroke Test (PST) that offers to operators a tool to identify the trouble-proof function of ESD (Emergency Shut Down) valves. MAIN FEATURES Low operating cost. Compact and flexible design. Easy to comission with user-friendly interface. Status- and Diagnostic-Messages displayed on LCD. Integrated mechanical position indicator. With HART, Profibus PA or FOUNDATION Fieldbus-H1. Mounting onto any linear or rotary actuator. Single or double acting. For SIL3 safety loops. OPTIONS AND ACCESSORIES ATEX, FM, CSA and IECEx approvals. Stainless Steel housing for Offshore or Food and Beverage applications. Module for analog position feedback. Binary inputs and outputs. Digital position feedback with inductive switches (two or three-wire system). Digital position feedback with microswitches. Positioner with remote sensor. Sensors for supply air pressure and output pressure. Attachment kit for linear actuators acc. to IEC 534/NAMUR and rotary actuators acc. to VDI/VDE 3845. Connection manifold with gauges. Infrared Interface for wireless communication. Partial Stroke Test (PST) for Emergency Shut Down applications. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PI991.10 E 04.11
ADCA TECHNICAL DATA GENERAL INPUT SIGNAL Material Housing: AISI 316L / 1.4404 st. steel, 1,25 mm thick Stroke range 8 to 260 mm Protection class IP 66 IP rating NEMA 4X Angular range Up to 95º Impact 7 Joule acc. to EN 50014 Remark: All “intelligent” versions are suplied with micro controller. 1 Resistance 2 Pneumatic Female threaded ISO 228 G 1/4” RESPONSE CHARACTERISTIC 3 connections M20 x 1,5 Cable glands 4 Electrical Sensitivity < 0,1% of travel span 5 connections Screw terminals: max. 2.5 mm² Non-linearity (terminal 6 Weight Complete positioner: 3,5 kg based adjustment) < 0,4 % of travel span 7 Hysteresis AMBIENT CONDITIONS Supply air < 0,3 % of travel span dependency Ambient temperature -40 ºC to 80 ºC Temperature effect < 0,1 % / 1 bar Mechanical effect < 0,3 % / 10 K 10 to 60 Hz up to 0,14 mm, 60 to 500 Hz up to 2 g: < 0,25 % of travel span AIR SUPPLY Air supply pressure 1,4 to 6 bar * FIELDBUS COMMUNICATION (ACC. TO FISCO) According to ISO 8573-1 Supply air quality Input signal digital fieldbus Max. particle size Class 2 Supply voltage and density Class 3 Operating current 9 to 32 V DC Max. oil contents Current amplitude * 1,4 to 7 bar with spool valve. 10.5 mA ±0.5 mA (base current) Fault current HART COMMUNICATION (TWO-WIRE SYSTEM) ±8 mA base current +0 mA (+4 mA by means of independent FDE-safety circuit) Reverse polarity built-in standard feature FOUNDATION FIELDBUS H1 protection Signal range 4 to 20 mA Data transfer FF Specification Rev. 1.4, Operating range 3.6 to 21 mA Function blocks Link-Master (LAS) Voltage 12 to 36 V DC (unloaded circuit) Maximum load 420 Ohms (8.4 V at 20 mA) AO, PID, Transducer, Resource, HART, 1200 Baud, FSK modulated on 4 to 2 x DI, DO Communication signal 20 mA WITHOUT COMMUNICATION (4 TO 20 MA - TWO-WIRE SYSTEM) Data transfer PROFIBUS-PA Reverse polarity built-in standard feature protection acc. to PROFIBUS- PA Signal range 4 to 20 mA profile class B based on EN 3,8 to 21,5 mA 50170 and DIN 19245 part 4 Operating range DC 8 to 36 V (unloaded circuit) 300 Ohms (6 V at 20 mA) FOXCOM COMMUNICATION (DIGITAL OPERATING MODE) Voltage Maximum load Input signal digital Remarks: For full product specifications, including Supply voltage requirements for use in potentially explosive Supply current 13 to 36 V DC atmospheres, different communication protocols (Profibus PA and FOUNDATION Fieldbus-H1) and Communication signal ~ 9 mA at 24 V DC others, please consult. FoxCom digital, 4800 Baud, FSK modulated on supply Voltage VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PI991.10 E 04.11
ADCA ELECTRO-PNEUMATIC POSITIONERS TZIDC DESCRIPTION The ADCATrol TZIDC is a digital intelligent electronically configurable positioner with communication capabilities designed for mounting to pneumatic linear or rotary actuators. It features a small and compact design, a modular construction, and an excellent cost-performance ratio. Fully automatic determination of the control parameters and adaptation to the final control element yield considerable time savings and an optimal control behaviour. MAIN FEATURES Low operating cost. Compact and flexible design. Easy to comission with user-friendly interface. Increased shock and vibration resistance with gearless sensor activation. Reliable and efficient, with integrated maintenance-friendly air filters. Automatic adjustment of control parameters during operation. Integrated mechanical position indicator. With HART, Profibus PA or FOUNDATION Fieldbus-H1. Wide operating temperature range (- 40 º to 85 ºC). Mounting onto any linear or rotary actuator. Single or double acting. ATEX, FM, CSA, GOST and IECEx approvals. For SIL2 safety loops. OPTIONS AND ACCESSORIES Module for analog position feedback. Digital position feedback with inductive proximity switches. Digital position feedback with 24 V microswitches. Positioner with remote sensor. Attachment kit for linear actuators acc. to IEC 534/NAMUR and rotary actuators acc. to VDI/VDE 3845. Connection manifold with gauges. PC adapters for communication. PC software for remote configuration and operation. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS TZIDC.10 E 00.20
DIMENSIONS (mm) ADCA 1 2 3 4 * Dimensions A and B are dependent on the rotary actuator. TECHNICAL DATA 5 6 GENERAL DIRECTIVES AND COMMUNICATION 7 Material Aluminum with ≤ 0.1% copper Directives Compliant with: Communication IP rating Protection class IP 65 (IP 66 on request) - EMC directive 2004/108/EC from 12/2004 NEMA 4X - EC Directive for CE conformity marking Surface Pneumatic Electrostatic dipping varnish with epoxy resin, - HART® protocol 5.9 as standard, optionally connections stove-hardened HART® protocol 7.4 - Profibus PA Female threaded ISO 228 G 1/4” - FOUNDATION Fieldbus H1 Electrical M20 x 1,5 Cable glands - Local connector for LCI (not in explosion connections Screw terminals: protection area) max. 1.0 mm² for options - HART communication via 20 mA signal line max. 2.5 mm² for bus connector with (optional) FSK modem Weight 1,7 kg Mounting orientation Any VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS TZIDC.10 E 00.20
ADCA TRAVEL TRANSMISSION DATA AND CONTRIBUTING FACTORS Measuring range Rotation angle Increasing Output Y1 Working range Decreasing (Fig.1) 270º Increasing setpoint signal 0 to 100% Increasing Increasing pressure at output Travel limit Linear actuators: min. 25º, max. 45º Decreasing Increasing setpoint signal 0to100% Travel prolongation Rotary actuators: min. 25º, max. <270º Decreasing pressure at output Min. and max. limits, freely configurable Dead band time limit Action (setpoint signal) between 0 to 100 % of total travel (min. range > 20 %) Signal 4 to 20 mA = Position 0 to 100% Range of 0 to 200 s, Signal 20 to 4 mA = Position 0 to 100% separately for each direction Setting range of 0 to 200 s Characteristic curve (travel = f {setpoint signal}) * (monitoring parameter for control until the deviation reaches the dead band) Deviation ≤ 0.5 % Tolerance band 0,3 to 10 %, adjustable Dead band 0,1 to 10 %, adjustable Resolution > 16,000 steps (A/D conversion) Sample rate 20 ms ≤ 0.5 % per 10 K Influence of ambient temp. 20 ºC Reference temperature Influence of vibration ≤ 1 % to 10 g and 80 Hz Seismic vibration Meets requirements of DIN/IEC 68-3-3 Class III for strong and strongest earthquakes * Linear, equal percentage 1:25 or 1:50 or 25:1 or 50:1 and freely configurable with 20 reference points AMBIENT CONDITIONS Ambient temperature Measuring range During operation, - 40 ºC to 85 ºC Operating range storage and transport - 25 ºC to 85 ºC Fig. 1 – Measuring and operating ranges - 40 ºC to 100 ºC * Relative humidity Operation (closed 95 % (annual average), housing and air supply condensation permissible switched on) Transport and storage 75% (annual average), non-condensing. * Increased temperature range only with TZIDC Remote Sensor. AIR SUPPLY * SAFETY INTEGRITY LEVEL Instrument air TZDIC meets - Functional safety acc. to IEC 61508 the following - Explosion protection (depending on the model) Purity Max. particle size: 5 μm requirements - Electromagnetic compatibility acc. to EN 61000 Max. particle density: 5 mg / m³ Without the input signal, the pneumatic module in the positioner vents Oil content Max. concentration: 1 mg / m³ the drive and the installed spring in it moves the valve to a predetermined end position (OPEN or CLOSED). Pressure dew point 10 K below operating temp Supply pressure ** 1.4 to 6 bar Air consumption *** < 0.03 kg/h / 0.015 scfm SIL specific safety-related characteristics * Free of oil, water and dust, according to DIN/ISO 8573-1. Pollution and Device SFF PFDav λdd + λs λdu oil content according to Class 3. ** Do not exceed the maximum operating pressure of the actuator! TZDIC with supply 94% 1.76 x 10-4 651 FIT 40 FIT *** Independent of supply pressure. current 0 mA Remarks: Applies to applications with single-acting and depressurizing pneumatics. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS TZIDC.10 E 00.20
ADCA ELECTRICAL CONNECTIONS Positioner / TZIDC control unit connections 1 2 Basic device Connection TZIDC Remote Sensor / remote position sensor 3 Options (only for TZIDC Control Unit version) 4 5 Limit value monitor with proximity switches or microswitches 6 (not for TZIDC Control Unit version) 7 TERMINALS ANALOG INPUT SIGNAL TERMINAL DESCRIPTION Set point signal (two-wire technology) +11 / -12 Analog input Terminals +11 / -12 +81 / -82 Binary input DI Nominal operating 4 to 20 mA range +83 / -84 Binary output DO2 between 20 to 100% of the nominal operating +51 / -52 Digital feedback SW1 (optional module) Split range config. range can be parameterized +41 / -42 Digital feedback SW2 (optional module) Operating range limits 3.8 to 50 mA +31 / -32 Analog feedback AO (optional module) Load voltage 9.7 V at 20 mA 1/2/3 TZDIC remote sensor * Impedance 485 Ω at 20 mA +51 / -52 Limit switch Limit 1 with proximity switch (optional) +41 / -42 Limit switch Limit 2 with proximity switch (optional) DIGITAL INPUT 41 / 42 / 43 Limit switch Limit 1 with microswitch (optional) Input for the following functions: - no function 51 / 52 / 53 Limit switch Limit 2 with microswitch (optional) - move to 0% - move to 100% * Only for options TZIDC Remote Sensor or TZIDC for remote position - hold previous position sensor. - block local configuration - block local configuration and operation Remarks: The TZIDC can be fitted either with proximity switches or - block any access (local or via PC) microswitches as limit switches. It is not possible to combine both variants. For the version TZIDC Control Unit with TZIDC Remote Sensor, the limit switches are located in the TZIDC Remote Sensor. Binary output DO * Binary input DI Terminals +83 / -84 Terminals +81 / -82 Supply voltage Supply voltage 24 V DC (12 to 30 V DC) 5 to 11 V DC Input “logical 0” (Control circuit in accordance with Input “logical 1” 0 to 55 V DC Input current 11 to 30 V DC DIN 19234 / NAMUR) Maximum 4 mA Output “logical 0” > 0,35 mA to < 1,2 mA Output “logical 1” > 2,1 mA Direction of action Configurable “logical 0” or “logical 1” * Output configurable as alarm output by software. VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS TZIDC.10 E 00.20
ADCA OPTIONAL MODULES MODULE FOR ANALOG FEEDBACK AO * MODULE FOR DIGITAL FEEDBACK SW1, SW2 * Terminals +31 / -32 Terminals +41 / -42 and +51 / -52 Supply voltage Signal range 4 to 20 mA (split ranges can be Output “logical 0” 5 to 11 V DC (Control circuit in accordance parameterized) Output “logical 1” with DIN 19234 / NAMUR) Supply voltage Direction of action (two-wire technology) 24 V DC (11 to 30 V DC) < 1.2 mA Description Characteristic curve Rising or falling (configurable) > 2.1 mA Deviation <1% Configurable “logical 0” or “logical 1” Remarks: Without any signal from the positioner (e.g. “no power”, 2 software switches for binary position “initializing”, or in the event of an error), the module sets the output to feedback (position adjustable within the range >20 mA (alarm level). of 0 to 100 %, ranges cannot overlap). * The module for analog feedback and the module for digital feedback have separate slots and can be used together. Assembly kits for limit monitor: Two proximity switches or microswitches for independent signaling of the actuator position, switching points are adjustable between 0 to 100% LIMIT MONITOR WITH PROXIMITY SWITCHES 1, 2 LIMIT MONITOR WITH 24V MICROSWITCHES 1, 2 Terminals +41 / -42 and +51 / -52 Terminals +41 / -42 and +51 / -52 Supply voltage Supply voltage Maximum 24 V AC/DC 5 to 11 V DC (Control circuit in accordance Load rating Direction of action with DIN 19234 / NAMUR) Contact surface Maximum 2 A Type SJ2-SN (NC) 10 µm Gold (AU) Metal tag in proximity Metal tag outside switch proximity switch < 1.2 mA > 2.1 mA TZIDC Remote sensor electrical connections Basic device Position sensor Options Limit monitor with proximity switches (optional) Limit monitor with microswitches (optional) TERMINALS Remark: For full product specifications, including requirements for use in potentially explosive atmospheres, TERMINAL DESCRIPTION / CONNECTION different communication protocols (Profibus PA and FOUNDATION Fieldbus-H1) and others, please consult. 1/2/3 TZIDC control unit We reserve the right to change the design and material of this product without notice. +51 / -52 Proximity switches Limit 1 (optional) IS TZIDC.10 E 00.20 +41 / -42 Proximity switches Limit 2 (optional) 41 / 42 / 43 Microswitches Limit 1 (optional) 51 / 52 / 53 Microswitches Limit 2 (optional) Remarks: The TZIDC Remote Sensor can be fitted either with proximity switches or microswitches as limit switches. It is not possible to combine both variants. VALSTEAM ADCA
PNEUMATIC POSITIONERS ADCA PP981 1 DESCRIPTION 2 3 The ADCATrol PP981 is a pneumatic positioner used for direct 4 operation of pneumatic linear or rotary actuators by means of 5 pneumatic controllers with a 0,2 to 1 bar proportional control signal. 6 The positioner compares the output signal from a controller with the position feedback, and varies a pneumatic output signal to the actuator accordingly. The actuator position is therefore guaranteed for any controller output signal and the effects of varying differential pressure. The positioner features a compact design and a modular construction which allows easy attachment of options such as limit switches, analog feedback modules, manifolds, volume boosters, amongst others. MAIN FEATURES Compact and flexible design. Mounting onto any linear or rotary actuator. Single or double acting. Supply pressure up to 6 bar. Adjustable amplification and damping. Independent adjustment of stroke range and zero position. Resistant to vibration effect in all directions. ATEX approvals. OPTIONS AND ACCESSORIES Module for analog position feedback. Digital position feedback with inductive switches (two or three-wire system). Digital position feedback with microswitches. Attachment kit for linear actuators acc. to IEC 534/NAMUR. Attachment kit with rotary adaptor for rotary actuators acc. to VID/ VDE 3845. Connection manifold with gauges. Volume boosters. 7 VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IS PP981.10 E 13.08
ADCA TECHNICAL DATA Material GENERAL Signal range INPUT SIGNAL Stroke range IP rating Housing: Aluminium finished with DD-varnish grey blue; 0,2 to 1 bar or split range down to ∆w 0,2 bar Pneumatic Cover: impact resistant polyester grey blue; Angular range 8 to 100 mm connections Moving parts of feedback system: AISI 303 /1.4305 or Linear: 30 º to 120 º Weight AISI 316Ti / 1.4571 Equal percentage: 90 º; from 70 º linear Mounting bracket: AISI 304 / 1.4301 Output to actuator OUTPUT SIGNAL 0 to 100 % supply air pressure Protection class IP 54 (IP 65 on request) Air supply pressure AIR SUPPLY Female threaded ISO 228 G 1/8” Supply air 1,4 to 6 bar Single acting without gauges: approx. 0,7 kg Free of oil, dust or water, Single acting with gauges: approx. 0,8 kg according to IEC 654-2 Double acting: approx. 0,9 kg Attachment kit: For linear actuators: approx. 0,3 kg For rotary actuators: approx. 0,5 kg AMBIENT CONDITIONS Ambient temperature -40 ºC to 80 ºC Single acting AIR CONSUMPTION Relative humidity Double acting Up to 100% With 1,4 bar air supply: 200 Nl/h Operating conditions According to IEC 654-1; With 3 bar air supply: 400 Nl/h The device can be operated at a With 6 bar air supply: 600 Nl/h Transport and storage With 1,4 bar air supply: 350 Nl/h temperature class D2 location With 3 bar air supply: 550 Nl/h With 6 bar air supply: 750 Nl/h -50 ºC to 80 ºC RESPONSE CHARACTERISTIC * Amplification Adjustable Sensitivity < 0,1% F.S. AIR OUTPUT Non-linearity (terminal < 1,0 % F.S. Load effect * based adjustment) -3 % for delivery flow 2350 Nl/h +3 % for exhausted flow 1900 Nl/h Hysteresis < 0,3 % F.S. * Measured with air supply 1,4 bar and 50% of the signal range. Supply air < 0,2 % / 0,1 bar dependency Temperature effect < 0,3 % / 10 K * Data based on the following parameters: stroke 30 mm, feedback lever CAPACITY AT MAXIMUM DEVIATION (Nl/h) 117,5 mm, max. amplification, air supply pressure 3 bar. AIR SUPPLY PRESSURE 1,4 bar 2 bar 4 bar 6 bar GAUGES Without booster 2700 3500 5500 7500 Input Indication range With booster 18000 24000 40000 55000 Output 0 to 1,6 bar LEXG-FN/GN 38000 48000 80000 110000 Error limit 0 to 10 bar Class 1.6 With booster LEXG-HN VALVSATLESATMEAAMDCAADCA We reserveWtheererisgehrtvteotchhearnigghet thoecdheasniggen tahneddmesaitgenrialnodfmthaistepriraoldoufctthwisitphrooudtuncot twicieth. out notice. IS PP98I1S.1P0PE98113..1008 E 13.08
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