s60

December 2013 Section 5 • Fault Codes Load Sense System Fault Codes Platform Load Sense System, 4 Determine the error source: The red LED S-60 HC indicates the error source and will flash two separate codes. The first code will indicate the How to Retrieve Platform Load first digit of the two digit code, flashing once per Sense System Fault Codes second. It will then pause for 1.5 seconds and flash the second digit once per 0.5 second. Note: Perform this procedure with the engine off, the key switch turned to ground controls and the 5 Determine the error type: The green LED red Emergency Stop buttons pulled out to the on indicates the error type and will flash two position at both the ground and platform controls. separate codes. The first code will indicate the first digit of the two digit code, flashing once per 1 Open the ground controls side turntable cover. second. It will then pause for 1.5 seconds and flash the second digit once per 0.5 second. 2 Locate the operational and safety controllers near the ground control box. 6 Use the fault code table on the following pages to aid in troubleshooting the machine by 3 Determine whether a safety or operational fault pinpointing the area or component affected. exists by visually inspecting which controller has flashing LEDs. fa eb Note: If the LEDs are flashing on both controllers, determine the fault code on one controller at a time. dc a green LED (operational control module) b red LED (operational control module) c operational control module d safety control module e red LED (safety control module) f green LED (safety control module) Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 21 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 5 • Fault Codes December 2013 Load Sense System Fault Codes Error Source 12, System Checks Error Type Condition Solution ID Name Use recovery switch and APU from the ground controls to recover the 11 Safety envelope reached Power relays disengaged. machine to stowed position or within the operating envelope. 12 Platform load greater Power relays disengaged. than 1250 lbs/567 kg Power relays disengaged. Remove weight from platform until load is 1200 lbs/544 kg or less. 13 CAN communication failure Repair CAN bus wiring and/or 14 Sensor power failure Power relays disengaged. connections. 21 Angle sensor Power relays disengaged. Use recovery switch and APU from the not active ground controls to recover the machine to stowed position or within the operating 22 String potentiometer Power relays disengaged. envelope. not active Inspect boom angle sensor for 23 Power relay output Power relays disengaged. proper operation and be sure it is short high Relay wiring open or connected to boom properly OR replace shorted to voltage. boom angle sensor. 24 Power relay output short low Power relays disengaged. Inspect string potentiometer for proper Relay wiring open or operation and be sure it is connected to 25 Directional relay output shorted to ground. boom properly OR replace string short high potentiometer. Boom up/down and 26 Output short low extend/retract inoperative. Repair system wiring and/or connections. Relay wiring open or shorted to voltage. Repair system wiring and/or connections. Boom up/down and Repair system wiring and/or connections. extend/retract inoperative. Relay wiring open or Repair system wiring and/or connections. shorted to ground. 5 - 22 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 5 • Fault Codes Load Sense System Fault Codes Error Source 21, String Potentiometer Operational Sensor (C167PSL) Error Type Condition Solution ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace string potentiometer and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections OR String potentiometer wiring replace string potentiometer open or shorted to voltage. and calibrate overload system. 12 Value too high Power relays disengaged. Repair wiring and/or connections OR String potentiometer wiring replace string potentiometer open or shorted to voltage. and calibrate overload system. 15 Value too low Power relays disengaged. Repair wiring and/or connections OR String potentiometer wiring replace string potentiometer open or shorted to ground. and calibrate overload system. 16 Output short low Power relays disengaged. Repair wiring and/or connections OR String potentiometer wiring replace string potentiometer open or shorted to ground. and calibrate overload system. 17 Not calibrated Boom range of motion Calibrate the platform load sense is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 23 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 5 • Fault Codes December 2013 Load Sense System Fault Codes Error Source 22, String Potentiometer Safety Sensor (C167PSL) Error Type Condition Solution ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace string potentiometer and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections OR String potentiometer replace string potentiometer and wiring open or shorted calibrate overload system. to voltage. 12 Value too high Power relays disengaged. Repair wiring and/or connections OR 15 Value too low String potentiometer replace string potentiometer and wiring open or shorted calibrate overload system. to voltage. Power relays disengaged. Repair wiring and/or connections OR String potentiometer replace string potentiometer and wiring open OR calibrate overload system. shorted to ground OR string potentiometer is faulty. 16 Output short low Power relays disengaged. Repair wiring and/or connections OR 17 Not calibrated String potentiometer replace string potentiometer and wiring open OR calibrate overload system. shorted to ground. Calibrate the platform load Boom range of motion sense system. is limited. 18 Just calibrated Used to clear Self-clearing. 21 Inconsistent diagnostic codes. Repair wiring and/or connections OR Checks operational replace string potentiometer and and safety sensor calibrate overload system. values against each other. 5 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 5 • Fault Codes Load Sense System Fault Codes Error Source 31, Boom Angle Operational Sensor (C123PBS) Error Type Condition Solution ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace boom angle sensor and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections Boom angle sensor OR replace boom angle sensor wiring open or shorted and calibrate overload system. to voltage. 12 Value too high Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR adjust or replace boom angle sensor open or shorted to voltage and calibrate overload system. OR sensor is out of operating range. 15 Value too low Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR adjust or replace boom angle sensor open OR shorted to ground and calibrate overload system. OR sensor is out of operating range. 16 Output short low Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR replace boom angle sensor open OR shorted to ground. and calibrate overload system. 17 Not calibrated Boom range of Calibrate the platform load sense 18 Just calibrated motion is limited. system. Used to clear Self-clearing. diagnostic codes. Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 25 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 5 • Fault Codes December 2013 Load Sense System Fault Codes Error Source 32, Boom Angle Safety Sensor (C141PBS) Error Type Condition Solution ID Name ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace boom angle sensor and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections Boom angle sensor OR replace boom angle sensor wiring open or shorted and calibrate overload system. to voltage. 12 Value too high Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR adjust or replace boom angle sensor open or shorted to voltage and calibrate overload system. OR sensor is out of operating range. 15 Value too low Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR adjust or replace boom angle sensor open OR shorted to ground and calibrate overload system. OR sensor is out of operating range. 16 Output short low Power relays disengaged. Repair wiring and/or connections Boom angle sensor wiring OR replace boom angle sensor open OR shorted to ground. and calibrate overload system. 17 Not calibrated Boom range of Calibrate the platform load sense 18 Just calibrated motion is limited. system. 21 Inconsistent Used to clear Self-clearing. diagnostic codes. Repair wiring and/or connections Checks operational OR replace boom angle sensor and and safety sensor calibrate overload system. values against each other. 5 - 26 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 5 • Fault Codes Load Sense System Fault Codes Error Source 41, Load Cell Operational (C175LDS) Error Type Condition Solution ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace platform load cell and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections Load cell wiring open OR OR replace platform load cell shorted to voltage. and calibrate overload system. 12 Value too high Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open OR replace platform load cell OR remove shorted to voltage. excess weight from platform. Platform may be overloaded. 15 Value too low Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open OR replace platform load cell and shorted to ground. calibrate overload system. Platform may be reverse Check for binding of the overload loaded. component linkage and be sure platform is NOT on the ground OR supported from underneath. 16 Output short low Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open replace platform load cell and calibrate OR shorted to ground. overload system. 17 Not calibrated Boom range of Calibrate the platform load sense motion is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 5 - 27 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 5 • Fault Codes December 2013 Load Sense System Fault Codes Error Source 42, Load Cell Safety (C94LDS) Error Type Condition Solution ID Name 5 Sensor tolerance fault Power relays disengaged. Repair wiring and/or connections OR replace platform load cell and calibrate overload system. 11 Output short high Power relays disengaged. Repair wiring and/or connections Load cell wiring open OR OR replace platform load cell shorted to voltage. and calibrate overload system. 12 Value too high Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open OR replace platform load cell and calibrate shorted to voltage. overload system OR remove Platform may be overloaded. excess weight from platform. 15 Value too low Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open OR replace platform load cell and shorted to ground. calibrate overload system. Platform may be reverse Check for binding of the overload loaded. component linkage and be sure platform is NOT on the ground OR supported from underneath. 16 Output short low Power relays disengaged. Repair wiring and/or connections OR Load cell wiring open replace platform load cell and calibrate OR shorted to ground. overload system. 17 Not calibrated Boom range of Calibrate the platform load sense motion is limited. system. 18 Just calibrated Used to clear Self-clearing. diagnostic codes. 21 Inconsistent Checks operational Repair wiring and/or connections and safety sensor OR replace platform load cell and values against calibrate overload system. each other. 5 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Schematics Observe and Obey: About This Section Troubleshooting and repair procedures shall be There are two groups of schematics in this section. completed by a person trained and qualified on the repair of this machine. Electrical Schematics Immediately tag and remove from service a Electrocution/burn hazard. Contact damaged or malfunctioning machine. with electrically charged circuits could result in death or serious Repair any machine damage or malfunction injury. Remove all rings, watches before operating the machine. and other jewelry. BeforeTroubleshooting: Hydraulic Schematics Read, understand and obey the safety rules and Bodily injury hazard. Spraying operating instructions in the appropriate hydraulic oil can penetrate and operator's manual on your machine before burn skin. Loosen hydraulic attempting any maintenance or repair procedure. connections very slowly to allow the oil pressure to dissipate Be sure that all necessary tools and test gradually. Do not allow oil to squirt equipment are available and ready for use. or spray. General Repair Process Malfunction Identify Troubleshoot discovered symptoms problem still exists Return to problem Inspect Perform service solved and test repair Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6-1 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Symbols Legend BK LS3 FS1 WH BK N.O.H.C. N.C.H.O. P3 Quick disconnect Foot switch terminal Limit switch Horn button normally open P1 TB21 Coil, soleniod or relay PLATFORM T-circuits connect GROUND at terminal H1 KS1 SW3 Emergancy Stop button T-circuits connect Horn or alarm N.O. normally closed Key switch Connection FB Oil temperature switch FAN no terminal normally open Flashing beacon Circuits crossing PR1 SW1 Hydraulic oil no connection G1 N.O. cooling fan Power relay Diode Gauge Coolant temperature switch, normally open Battery HM M2 CB1 15A SW2 N.C. Circuit breaker with amperage TS2 ENGINE Oil pressure switch Auxiliary pump START normally closed 510W Resistor with ohm value Toggle switch SPDT Gauge sending unit Hour meter TS6 ABC - UP PLATFORM PULL IN Tilt sensor + DOWN LEVEL HOLD KS1 L3 Toggle switch DPDT Fuel or RPM soleniod Coil with suppresion Key switch LED CR4 N.O. F1 25A Fuse with amperage DiodeStarting aid: Control relay contact glow plug or normally open (NO) flame ignitor 6 - 2 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Symbols Legend Filter with bypass .035 Solenoid operated 3 position, Solenoid operated 3 position, relief valve 4 way, directional valve 4 way, proportional Orifice with size directional valve Check valve Pump, fixed displacement 200 psi 2 position, 3 way, shuttle valve 13.8 bar Priority flow regulator valve Reilief valve with pressure setting Brake o Pump, bi-directional Directional valve Solenoid operated 2 position, Shut off valve variable displacement (mechanically activated) 3 way, directional valve Motor, bi-directional 3000 psi 206.8 bar 3:1 50% 50% Flow divider/combiner valve Counterbalance valve with pressure and pilot ratio Motor 2 speed Pilot operated 3 position, 2 position, 2 way, bi-directional 3 way, shuttle valve solenoid valve E Differential sensing valve Pump, prime mover (engine or motor) Double acting cylinder Pilot operated 2 position, 2 way, directional valve Solenoid operated proportional valve Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6-3 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Limit Switch Location Legend PRIMARY BOOM LST3O ANGLE SENSOR (EXCLUDES THE S-60 HC) LSB2S LSB1RO LST1O LST2O ALL MODELS EXCEPT AS NOTED STRING POT (S-60 HC MODELS) LST3S (S-60X / S-60XC) LSB1ES (S-60X / S-60XC) PRIMARY BOOM LSB1EO LS18 / LS18A ANGLE SENSOR (S-60X / S-60XC) (CE MODELS) (S-60 HC) S-60 HC, S-60X AND S-60XC AS NOTED 6 - 4 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ford Engine Relay Layout Ford MSG-425 EFI Power Fuel Starter Relay Pump Relay Relay Starter F1-10A F2-5A 20A F3-10A F4-15A F5-15A EMPTY Empty Empty Ford DSG-423 EFI Starter Empty Relay Fuel Power F1-10A F2-5A Pump Relay F3-10A F4-15A Relay F5-15A F6-10A Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6-5 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 6 - 6 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ford DSG-423 Engine Wire Harness 6-7 6-8 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ford DSG-423 Engine Wire Harness AB C D EF GH I JK L M N 1 ENGINE ECM R 16 IGNITION COILS HO2S #1 HO2S #2 CONNECTOR R 16 Y/BK 18 R 16 GY/R 18 SHD SPK_COIL1A 1 Y/BK 18 W/PK 18 GY/LB 18 BK/LG 18 GY/YL 18 A Y/RD 18 GY/Y 18 GY/LB 18 B R 16 C DG/P 18 GY/R 18 BK/LB 18 D SPK_COIL1B 2 W/PK 18 DB/O 18 GY/R 18 SPARK_COIL2A 3 Y/RD 18 CAM SPK_GND 4 BK/W 16 SPK_COIL2B 5 DG/P SPK_COIL3A SPK_COIL3B 6 CYL #2 CYL #3 CYL #4 CYL #1 GY/R 18 TWR GASOLINE 7 LG/W 18 A UEGOS 8 BR/W 18 B 9 W/LG 18 UEGOC SENSOR UEGOP 10 11 C INTERFACE UEGPR W/LG 18 12 DG/O 18 D AUX ANA PD1 DG/P 18 13 W/LG 18 O/LG 18 FORD 2 (FRP) AUX ANA PD2 42 PIN CAN1 + 14 DG/P 18 BR/W 18 MTRTWR4 CONNECTOR 15 O/LG 18 LG/R 18 CAN1 - 34 GND CAN2 - 16 GY/R 18 3 CAN2 + 17 LG/R 18 GROUND BR 16 BR 16 AUX ANA PD3 GY/R 18 RING BK/W 12 5V EXT 1 18 5V RTN 19 BR/W 18 LG/BK 18 BOSCH CHT EGO1 20 GY/R 18 BR/W 18 TMAP EGO2 21 GY/LB 18 MAP 22 GY/Y 18 GY 18 4 AUX ANA PUD3 23 LG/BK 18 GY/R 18 3 CRANK + 2 CRANK - 24 1 LB/R 18 36 ROADSPEED - CAM + 25 GY 18 LG/BK 18 35 ROADSPEED + CAM - 26 DBL 18 LG/W 24 GOV SELECT 1 SPEED + 27 GY/R 18 DG/BK T/LB 18 SPEED - 28 DB/O 18 LB/R 18 14 FPP1 5V EXT 2 29 DG/BK T/LB 18 LB/BK 18 5V RTN 2 30 LB/R 18 1 VSW PULSE IN BK/W 16 R/LG 18 31 BK/W 16 LB/BK 18 32 BK/LB 18 4 GOV 1 33 R/LG 18 C128 RPM 34 T/LB 18 BK/Y 18 P23 BAT C35 RPM OIL PRESS 35 DG/W 18 36 GY 18 IAT 37 LG/R 18 38 LG/W ECT 39 W/R 18 40 BK/O 18 (FRT) AUX ANA PU1 41 W/LB 18 42 BK/Y 18 (LPTEMP) AUX ANA PU2 43 T/Y 18 F2 44 R/LG 18 R/LG 18 (IVS) AUX ANA PU3 45 DB/W 18 R/LG 18 46 P/LB 18 F3 5A VSW (BRAKE) AUX DIG 3 47 GY/W 18 R/T 14 48 Y/W 18 R 14 (GOV2) AUX DIG 4 49 Y/DB 18 10A ECM TACH 50 VSW 51 Y/R 18 AUX ANA PUD2 52 DG/P 18 AUX ANA PUD1 53 LB/BK 18 R/T 14 TPS 1 54 LB/Y 18 TPS 2 55 DG 18 (FUELSELECT)AUX DIG1 AUX DIG 2 BK/Y 18 23 GOV SELECT 2 O/LG 18 29 CAN - KNOCK + GY 18 DG/P 18 28 CAN + DBL 18 DG/O 18 32 ANA AUX PD1 KNOCK - CRANK DB/W 18 37 AUX ANA PU2B FPP1 RD/T 14 LB/Y 18 12 FPP2 (FPP2) FPP2-IVS BK/W 16 DG/O 18 GY/R 18 33 ANA RTN DB/W 18 BR/W 18 31 VREF PC TX 56 O 18 LB/Y 18 PC RX 57 GY/R 18 KNOCK 2+ 58 GY/R 18 BR/W 18 KNOCK 2- BR/W 18 VBAT PROT 59 BK/LG 18 60 R/T 16 GY/W 18 VBAT 61 BK/LB 18 EGOH 2 62 BK/LG 18 Y/W 18 EGOH 1 LB/DG 18 63 BR/W 18 R 14 5 INJ HS 64 T 16 INJ1 LS 65 BR/Y 16 GY/R 18 BOSCH THROTTLE BATT(+) R 12 R 12 INJ2 LS 66 BR/LB 16 GY/O 18 ALTERNATOR INJ3 LS 67 W 16 GY/W 18 INJ4 LS LG/P 18 Y/W 18 6 RING R 16 3 INJ5 LS 68 R/Y 18 5 RED/TAN 2 GROUND 69 BK/W 16 LB/DG 18 4 INJ6 LS R/BK 18 BR/W 18 3 1 70 R/W 18 GY/R 18 2 BK/O 18 GY/O 18 1 AUX PWM8 71 DG/W 18 STARTER 72 LG/P 18 T/Y 18 DG/W 18 RELAY 73 R/Y 18 PK/LG 18 MIL 74 PK/LG 18 BK/R 16 UEGO H 75 BK/R 16 O/LG 18 Y/DB 18 AUX PWM7 76 P/LB 18 LOCKOFF 77 W/BK 18 T/GN 18 78 LB/O 18 W/LB 18 (FUEL PUMP) AUX PWM6 DG 18 VBAT 79 R/T 16 80 LB/DG 18 O 18 6 DBW + OIL PRESSURE GROUND 81 BK/W 16 LB/O 18 DBW - 82 GY/O 18 R/BK 18 21 AUX PWM 5 AUX PWM5 REC R/LG 18 R/W 18 16 AUX PWM 4 AUX PWM5 83 AUX PWM1 84 R/BK 18 PK/BK 16 BK/O 18 25 IVS AUX PWM4 85 O/LG 18 DG/W 18 26 OIL PRES AUX PWM2 86 R/W 18 2 TACH 87 T/GN 18 T/Y 18 6 MIL PK/LG 18 18 FUEL PUMP - AUX PWM4 REC 88 39 AUX OUT1 C41 RPM FP REC AUX PWM3 REC BK/R 16 7 FUEL SELECT C10 BESL FUEL PUMP AUX PWM3 89 O/LG 18 10 AUX ANA PD1B C21 IGN 90 BK/R 16 Y/DB 18 27 AUX OUT 2 C135 FP P/LB 18 4 BRAKE C39 LP R 16 W 16 T/GN 18 11 RS 232+ W/LB 18 3 RS 232- C127 TSW W/R 18 A B DG 18 15 START IN INTERUPT R33 STR 7 INJECTOR CYL #2 GY/R 18 FUEL PUMP O 18 19 START IN AUTOCRANK C135 FP+ F4 5 FUEL PUMP + R 16 BN/LB 16 LPG LB/PK 16 15A W/PK 16 TEMPERATURE PK/BK 16 PK/BK 16 PK/BK 16 INJECTOR CYL #4 W/BK 18 TWR DG/P 18 GY/R 18 1 ANA RTN FUEL PUMP RELAY STARTER STARTER RELAY CAN R 16 BR/Y 16 R/LG 18 Y/R 18 BR/W 18 2 5V REF SOLENOID TERMINATION A 3 PC TX LB/O 18 87A LB/PK 16 CONNECTOR B KNOCK DG 18 4 PC RX R 16 85 LB/PK 16 30 LPG SENSOR O 18 5 UNUSED 30 87 W/PK 16 LOCKOFF 6 UNUSED PK/BK 16 87 DG/P 18 7 CAN + 86 86 RELAY O/LG 18 8 CAN - R/LG 18 OMRON DIAGNOSTIC CONNECTOR 87A RING 85 FPP SHD TWR 2 CAN + TERM W 18 W 18 3 CAN + R/LG 18 1 CAN - 6 GROUND R 16 LG/P 18 DG/P 18 4 UNUSED O/LG 18 5 UNUSED 8 INJECTOR CYL #3 BK/W 18 8 UNUSED 7 POWER R 16 T 16 PK/BK 16 EPR F6 F1 R/LB 16 CONNECTOR R 16 R16 EPR INJECTOR CYL #1 POWER RELAY 10A ALTERNATOR 10A R 16 R/Y 18 85 R 16 F5 R 16 R 16 30 R 16 87 R 16 R 16 R/T 18 86 15A RELAYED POWER 87A 6 - 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ford MSG-425 Engine Wire Harness NM L KJ I HG FE DCB A SPK_COIL1A 1 YELLOW/BLACK 18 YELLOW/BLACK 18 DK BLUE/ORANGE 18 GRAY/RED 18 SHD SPK_COIL1B GRAY/LT BLUE 18 A SPARK_COIL2A 2 WHITE/PINK 18 GRAY/RED 18 B HO2S #1 1 RED 16 C 2 SPK_GND 3 YELLOW/RED 18 YELLOW/RED 18 BROWN/WHITE 18 BLACK/LT GREEN 18 D SPK_COIL2B SPK_COIL3A 4 BLACK/WHITE 16 DK GREEN/PURPLE 18 GRAY/RED 18 SHD SPK_COIL3B 5 DK GREEN/PURPLE 18 GRAY/YELLOW 18 A 6 RED 16 RED 16 321 B HO2S #2 UEGOS RED 16 C UEGOC 7 CAMSHAFT POSITION SENSOR BLACK/LT BLUE 18 D UEGOP UEGPR 8 GRAY/RED 18 TWR AUX ANA PD1 9 LT GREEN/WHITE 18 A GASOLINE (FRP) AUX ANA PD2 10 21 B SENSOR CAN1 + 11 IGNITION COIL CYL #4 21 21 21 BROWN/WHITE 18 C INTERFACE CAN1 - IGNITION COIL CYL #3 IGNITION COIL CYL #2 IGNITION COIL CYL #1 WHITE/LT GREEN 18 D CAN2 - CAN2 + 12 DK GREEN/ORANGE 18 DK GREEN/ORANGE 18 MTRTWR4 AUX ANA PD3 5V EXT 1 13 WHITE/LT GREEN 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH WHITE/LT GREEN 18 5V RTN 14 DK GREEN/PURPLE 18 DK GREEN/PURPLE 18 15 ORANGE/LT GREEN 18 ORANGE/LT GREEN 18 EGO1 16 EGO2 17 GRAY/LT BLUE 18 MAP 18 GRAY/YELLOW 18 AUX ANA PUD3 LT GREEN/RED 18 CRANK + CRANK - 19 BROWN/WHITE 18 BROWN/WHITE 18 CAM + CAM - 20 GRAY/RED 18 GRAY/RED 18 GRAY/RED 18 SPEED + SPEED - 21 GRAY/LT BLUE 18 5V EXT 2 22 GRAY/YELLOW 18 5V RTN 2 23 LT GREEN/BLACK 18 CHT PULSE IN GOV 1 24 BLACK/LT BLUE 18 12 OIL PRESS 25 GRAY 18 BLACK/WHITE 16 GROUND IAT 26 DK BLUE 18 BLACK/WHITE 16 ECT 27 GRAY/RED 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH BLACK/WHITE 16 BLACK/WHITE 12 10MM (FRT) AUX ANA PU1 RING (LPTEMP) AUX ANA PU2 (IVS) AUX ANA PU3 28 DK BLUE/ORANGE 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH TMAP SENSOR RED/LT GREEN 18 F2 RED/LT GREEN 18 3 (BRAKE) AUX DIG 3 29 DK GREEN/BLACK 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH LT GREEN/BLACK 18 4 MAP 4 (GOV2) AUX DIG 4 30 LT BLUE/RED 18 5A 5 TACH 31 VSW VSW 32 BROWN/WHITE 18 3 5V LT BLUE/RED 18 36 ROADSPEED - AUX ANA PUD2 33 GRAY 18 2 IAT F3 DK GREEN/BLACK 18 35 ROADSPEED + AUX ANA PUD1 34 TAN/LT BLUE 18 GRAY/RED 18 1 5V RTN RED/TAN 14 RED 12 RED 14 24 GOV SELECT 1 TPS 1 TAN/LT BLUE 18 14 FPP1 TPS 2 35 DK GREEN/WHITE 18 10A LT BLUE/BLACK 18 1 VSW C128RPM 24 OR/BK - LOW IDLE INPUT(12V) (FUELSELECT)AUX DIG1 36 GRAY 18 ECM RED/LT GREEN 18 23 GOV SELECT 2 R23BAT 1 WH - KEYSWITCH POWER(12V) AUX DIG 2 BLACK/YELLOW 18 32 ANA AUX PD1 C35RPM 23 BK/RD - HIGH IDLE SWITCH INPUT(12V) KNOCK + 37 LT GREEN/RED 18 BLACK/YELLOW 18 DK GREEN/ORANGE 18 37 AUX ANA PU2B KNOCK - DK BLUE/WHITE 18 12 FPP2 C41RPM 2 OR/BK - ENGINE SPEED (2 PULSES/REV) FPP1 38 LT GREEN/WHITE 18 DK BLUE/WHITE 18 LT BLUE/YELLOW 18 33 ANA RTN C108ESL 6 BL/WH - DIAGNOSTIC LAMP OUTPUT(GND) (FPP2) FPP2-IVS 39 LT BLUE/YELLOW 18 31 VREF WH/RD - COOLANT TEMP SENDER OUTPUT PC TX 40 BLACK/ORANGE 18 GRAY/RED 18 25 IVS C26TSR 39 BL/RD - FUEL SELECT SWITCH INPUT(12V) PC RX 41 WHITE/LT BLUE 18 RED 14 BROWN/WHITE 18 26 OIL PRES C39LP 7 WH - ENGINE RUNNING OUTPUT(GND) KNOCK 2+ 42 BLACK/YELLOW 18 BLACK/ORANGE 18 2 TACH GR KNOCK 2- BLACK/YELLOW 18 RED 16 3 ALTERNATOR DK GREEN/WHITE 18 6 MIL C21IGN 16 YL TWIST WIRES 10 TURNS(360 DEG)/FOOT VBAT PROT WHITE 18 2 39 AUX OUT1 CAN - 29 GR - DIAGNOSTIC SWITCH INPUT(GND) VBAT 43 TAN/YELLOW 18 RED/LT GREEN 18 RED/TAN 18 1 TAN/YELLOW 18 7 FUEL SELECT CAN + 28 BK - ENGINE START INPUT(12V) EGOH 2 44 RED/LT GREEN 18 PINK/LT GREEN 18 10 AUX ANA PD1B BL/WH - FUEL PUMP (12V) EGOH 1 45 DK BLUE/WHITE 18 BATT+ ORANGE/LT GREEN 18 27 AUX OUT 2 C127TSW 3 BL - FUEL PUMP (GND) INJ HS RED 12 YELLOW/DK BLUE 18 4 BRAKE R33STR 15 INJ1 LS PURPLE/LT BLUE 18 16 AUX PWM 5 C135FP 5 INJ2 LS 46 PURPLE/LT BLUE 18 12 29 CAN - C135RET 18 INJ3 LS TAN/GREEN 18 28 CAN + INJ4 LS 47 GRAY/WHITE 18 CRANK SENSOR 8MM 500OHM, 3 WATT WHITE/LT BLUE 18 11 RS 232+ INJ5 LS 48 YELLOW/WHITE 18 RING RED/TAN 18 3 RS 232- GROUND RED/BLACK 18 15 START COMMAND INJ6 LS 49 YELLOW/DK BLUE 18 TTI - RS2B 500 1 ORANGE/LT GREEN 18 5 FUEL PUMP + AUX PWM8 50 BLACK/LT GREEN 18 (or Equivalent) DK GREEN/PURPLE 18 18 FUEL PUMP - STARTER 51 YELLOW/RED 18 RELAY 52 DK GREEN/PURPLE 18 DK GREEN 18 MIL 53 LT BLUE/BLACK 18 LT BLUE/BLACK 18 ALTERNATOR S TERMINAL ORANGE 18 UEGO H AUX PWM7 54 LT BLUE/YELLOW 18 DK GREEN 18 LT BLUE/PINK 18 LOCKOFF 55 DK GREEN 18 PINK/BLACK 16 (FUEL PUMP) AUX PWM6 56 ORANGE 18 ORANGE 18 BLACK/RED 16 VBAT 57 BLACK/ORANGE 18 DBW + 58 DK GREEN/WHITE 18 GROUND DBW - TAN/YELLOW 18 AUX PWM5 REC 59 PINK/LT GREEN 18 AUX PWM5 60 RED/TAN 16 AUX PWM1 YELLOW/DK BLUE 18 AUX PWM4 AUX PWM2 61 BLACK/LT BLUE 18 PURPLE/LT BLUE 18 DK GREEN/WHITE 18 AUX PWM4 REC 62 BLACK/LT GREEN 18 WHITE/LT BLUE 18 OIL PRESSURE FP REC AUX PWM3 REC 63 BLACK/WHITE 16 FUEL PUMP AUX PWM3 64 TAN 16 YELLOW/RED 18 BOSCH THROTTLE DK GREEN/PURPLE 18 65 BROWN/YELLOW 16 GRAY/WHITE 18 6 DIAGNOSTIC CONNECTOR 6 66 BROWN/LT BLUE 16 YELLOW/WHITE 18 5 7 67 WHITE 16 TWR LPG LOCKOFF LT BLUE/DK GREEN 18 4 8 68 BROWN/WHITE 18 3 69 BLACK/WHITE 16 2 70 GRAY/RED 18 1 71 GRAY/ORANGE 18 72 LT GREEN/PURPLE 18 WHITE/BLACK 18 A BROWN/WHITE 18 2 3 DK GREEN 18 TWIST WIRES 10 TURNS(360 DEG)/FOOT FULL LENGTH 73 RED/YELLOW 18 RED/LT GREEN 18 B GRAY/RED 18 1 4 ORANGE 18 74 PINK/LT GREEN 18 KNOCK SENSOR 5 8 ORANGE/LT GREEN 18 75 BLACK/RED 16 6 7 DK GREEN/PURPLE 18 76 77 WHITE/BLACK 18 RED/BLACK 18 CAN TERMINATION CONNECTOR 78 LT BLUE/ORANGE 18 RED/LT GREEN 18 ORANGE/LT GREEN 18 TAN/GREEN 18 79 RED/TAN 16 PINK/BLACK 16 80 LT BLUE/DK GREEN 18 BLACK/RED 16 SHD TWR 81 BLACK/WHITE 16 GRAY/ORANGE 18 WHITE 18 DEPR 82 GRAY/ORANGE 18 LT BLUE/PINK 18 123 83 STARTER SOLENOID RED/LT BLUE 16 V-RELAY 456 84 RED/BLACK 18 DK GREEN/PURPLE 18 CAN + 85 ORANGE/LT GREEN 18 CAN TERM 6MM WHITE 18 GROUND BLACK/WHITE 18 CAN - 86 RED/WHITE 18 RING ORANGE/LT GREEN 18 VBAT 87 TAN/GREEN 18 RED/TAN 18 RED/TAN 18 88 RED 18 STARTER RELAY 89 PINK/BLACK 16 87A 90 BLACK/RED 16 LT BLUE/PINK 16 30 M1 87 RED/TAN 16 RED 16 LT BLUE/PINK 18 86 20A PINK/BLACK 16 F4 STARTER PINK/BLACK 16 LT GREEN/PURPLE 18 85 RED 16 85 15A WHITE 16 RELAY_OMRON_FPP PINK/BLACK 16 30 FUEL PUMP RED/LT GREEN 18 87 TAN 16 LT BLUE/ORANGE 18 86 RED 18 F6 87A RED 16 RED/TAN 18 FUELPUMPRELAY 10A RED/WHITE 18 BROWN/YELLOW 16 RED/YELLOW 18 85 ALTERNATOR 30 BROWN/LT BLUE 16 RED 16 87 F1 RED 14 86 RED/LT BLUE 16 RED/TAN 14 RED/TAN 14 87A RED 18 RED 16 POWERRELAY 10A EPR - + INJ CYL #4 INJ CYL #3 INJ CYL #2 INJ CYL #1 VVT SOLENOID F5 RED 16 21 21 21 21 RED 16 15A RELAYED POWER Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6-9 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ford MSG-425 Engine Wire Harness 6 - 9 6 - 10 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, Options (All Models) 6 - 11 6 - 12 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, Options (All Models) A BC D E FG HI JK LM N 1 P2 FS1 C9P-3 TS43 P25FS RD TS47 P24FS WH P22BAT BK C9P-1 BK CONTROL BOX P24FS WH GENERATOR P134PWR RD P25FS RD HEATER WH 2 P24FS WH THS1 WH C9P-2 NC L30 L30 R21 R22 10W 10W 3 C2-7 BR BR 4 TB21 TB45 C21IGN WH RD TB21 TB21 F19 C5-12 CR45 10A G1 5 G3 G2 SECOND BATTERY OPTION B1BAT RD C5-7 C45GEN GR/WH BAT2 APU C25PSR WH/BK 6 C26TSR WH/RD J144-2 AUX MAIN CR1 NO 12VDC 12VDC BAT+ EXCT PR2 PR1 RED + + BAT- D51 NO RED M3 M2 L29 L29 ES0396R ES0186U 7 B2 - B1 - STA CR46 Y29 ES0193U ES0390J REGULATOR IND C5-6 ALTERNATOR AUXILIARY PUMP PLATFROM BOX WORK LIGHTS DRIVE LIGHTS HYDRAULIC STARTER HEATER OPTION WORK LIGHTS GENERATOR BATTERY OPTION SEPERATOR START BATTERY BELT DRIVEN GENERATOR CONTROL BATTERY OPTION OIL PRESSURE GAUGE VOLT METER COOLANT TEMP. GAUGE 8 6 - 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics G FE Wiring Diagram, Belt Driven Generator NM L KJ IH RED D CBA WH 120V AC W/REGULATOR BRN RD 120V AC W/O REGULATOR 1 BK WT 2 CB 87a 3 BK/WH BRN CB 87a 3 30A (BK/RD) 30A RD 1 30 4 RD/12VDC 110V AC REGULATOR 1 30 4 GR 87 87 WT WH BRN 2 86 85 5 2 86 85 5 BRN GND BRN BK GR BK/WH (BK/RD) WHT-NEUTRAL 120V AC WHT-NEUTRAL 120V AC 3 BLK-120VAC AUTO BLK-120VAC 4 RESET CB AUTO RESET CB 15A 15A 5 220V AC W/REGULATOR 87a 3 RD 30A 1 30 4 RED/12V 220V AC REGULATOR RED 6 7 WT 87 WH WH 8 BRN 2 86 85 5 BRN BRN BK BK BK/WH BK/WH (BK/RD) (BK/RD) WHT-NEUTRAL 220V AC BLK-220VAC AUTO RESET CB 12.5A Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 13 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Wiring Diagram, Belt Driven Generator 6 - 13 6 - 14 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Wiring Diagram, 3kW Hydraulic Generator 6 - 15 6 - 16 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Wiring Diagram, 3kW Hydraulic Generator AB C DE FGH I JK L M N 1 120V AC 60HZ 120V AC 50HZ BLACK BLACK CB L1 BLACK RED BLACK CB L1 BLACK T1 BLACK T1 BLACK WHITE GROUND WHITE 2 T2 BLACK GREEN T2 BLACK L2 GREEN WHITE WHITE YELLOW WHITE GREEN RED WHITE 1 RED GND BLACK T3 WHITE WHITE GREEN GROUND BLACK T3 WHITE BLACK L2 BLUE T4 CAPACITOR BLUE 3 T4 WHITE YELLOW GND 1 YELLOW GREEN WHITE BLACK BLACK 2 34 2 34 5 BLACK DTP04-4P DTP04-4P 8 BLACK 5 RED CAPACITOR DTP06-4S DTP06-4S 4 8 RED 1 2 34 YELLOW DIAGNOSTIC 1 2 34 YELLOW DIAGNOSTIC RED RED BLUE +12VDC (PURGE) BLUE +12VDC (PURGE) BLACK BLACK -12VDC -12VDC +12VDC GEN OFF/ON +12VDC GEN OFF/ON 5 240VAC 50HZ CB RED BLACK WHITE L2 BLACK 6 T1 T2 WHITE YELLOW WHITE GREEN GROUND GREEN RED T3 WHITE WHITE BLACK GND BLUE 7 T4 CB YELLOW GREEN BLACK BLACK L1 BLACK 1 2 34 DTP04-4P 5 BLACK DTP06-4S 8 CAPACITOR 1 2 3 4 YELLOW DIAGNOSTIC 8 BLACK BLUE +12VDC (PURGE) BLACK -12VDC RED +12VDC GEN OFF/ON 6 - 16 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Wiring Diagram, 12kW Hydraulic Generator - Welder Option NM L KJ I HG FE DCB A NEUTRAL BUSS BAR 1 L1 L2 L3 NEMA 4 CONTROL BOX X 2 GENERATOR ENCLOSURE (PLATFORM) Y 3 4 50 AMP 3 POLE CIRCUIT BREAKER WITH INTEGRAL GFI 208 VAC 5 OUTLET 6 L2 RED 36 RED 7 N ORANGE 54 WHITE Z 12 BLACK L3 GREEN N L1 WHITE BLACK BLACK 12GA 12 GA WHITE GREEN 20 AMP GROUND CIRCUIT BREAKER STUD ON DIN RAIL 120V AC GFI BLACK SILVER 12GA 8 GA 5 CONDUCTOR WHITE BRASS 8 GA 4 CONDUCTOR SHRINK TUBE 12GA 110 VAC GFI GREEN 12GA (PLATFORM) ENCLOSURE (TURNTABLE) WHITE SILVER BRASS GREEN GREEN 8 BLACK 6 - 17 S-60 • S-65 • S-60 TRAX • S-65 TRAX 110 VAC PLUG 12 GA 3 CONDUCTOR S-60 HC • S-60X • S-60XC (TURNTABLE) Part No.147753 Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Wiring Diagram, 12kW Hydraulic Generator - Welder Option 6 - 17 6 - 18 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, 12kW Hydraulic Generator Welder Option 6 - 19 6 - 20 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, 12kW Hydraulic Generator Welder Option AB C DE F G HI JK LM N 1 P2 FS1 TS4 TS47 P26BAT-BK P25FS-RD RPM GENERATOR P22BAT P24FS-WH SELECT ON ALC-500161520 19 RPM HI RPM LO 2 3 C32BRK WH/RD C2P-7 C1P-6 C1P-5 C1P-4 C1P-3 C1P-9 C31EDC WH/BK C30EDC WH 8 N.C. U36 C29MS RD/WH C35RPM BK/RD C32BRK WH/RD C45GEN GR/WH 1 N.O. 4 2 COM C1B-3 C1B-9 C1B-6 WH/RD C1B-5 C1B-4 C57-2 RED 7 RED 8 3 GND 5 SW INPUT TB23 WHT 5 BK-2 TB24 TIME DELAY MODULE C2B-7 4 SECOND C5-1 RED D99 D100 CR66 OMRON RELAY 65TB35TB32 TB45 42 3 1D98D65 C5-21 1k ohms 3 A1 BATTERY + (RED) TB29 C5-20 2 124 ohms A2 SENSOR POWER +5 VDC (RED) GR/WH C5-23 A3 BATTERY- (BRN) C5-18 6 1 C5-24 124 ohms B1 VALVE 0 FWD COIL (GRN) 13 2 4 B2 VALVE 1 NC CR50 V151HG GR V150HG GR/BK RS232TxD B3 DIGITAL OUTPUT BYPASS (GRN/BLK) OMRON NC RS232RxD RELAY WH (16/4) A C1 TxD (YLW) 8 RD (16/4) J129 B C2 RxD (GRN) 7 56 C3 /BOOT C U4 D1 ANALOG 0 JOYSTICK (WHT) C57-1 D2 ANALOG 1 NC GR/WH 8 D3 DIG IN 3 NC RD-17 BRAKE Y75-1 E1 NOT USED RELEASE BYPASS COIL E2 NOT USED PRESSURE SWITCH E3 NOT USED CR4 C 200 PSI HIGH IDLE B F1 DIG IN 0 RELAY A DRIVE EDC + PS4 F2 DIG IN 1 GENERATOR ON (GRN/WHT) D DRIVE EDC - F3 DIG IN 2 MOTOR N.O. STROKE SX CONTROLLER VALVE Y75-2 PILOT PRESSURE SIGNAL FROM GENERATOR MANIFOLD BR (16/4) DIVERTER MANIFOLD 6 - 20 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 12kW Hydraulic Generator Option NM L KJ I HG FE DCB A FUNCTION 3.5 GPM / 13.25 L/min B 1 MANIFOLD 2 DRIVE PUMP A PMP B CLR PMP A WELDER MANIFOLD 3 CW 0.031 inch / CV PRESSURE SWITCH 0.79 mm 200 PSI / 13.8 BAR N.O. 4 CX CU 5 CZ 6 270 PSI / 18.6 BAR @ 3.5 GPM / 13.25 L/min CY G2 MTR B MTR A 21 GPM / 79.5 L/min G1 21 GPM / 7 79.5 L/min 8 13 6 - 21 HYDRAULIC ROTARY COUPLER 0.047 inch / 1.2 mm HS0078K G2 24CC G1 GENERATOR Part No.147753 12.5 KW S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 12kW Hydraulic Generator Option 6 - 21 6 - 22 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Hydraulic Schematic, 2WD Models (from SN 21001 to 21396) 6 - 23 6 - 24 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Hydraulic Schematic, 2WD Models (from SN 21001 to 21396) AB C DE FGH I J K LM N 1 TURNTABLE ROTATE PRIMARY BOOM L R (2.8 gpm / 10.6 L/min) LIFT CYLINDER QQ RR (8 gpm / 30.3 L/min) PLATFORM LEVEL PLATFORM PRIMARY BOOM MM NN CYLINDERS ROTATE EXTENSION CYLINDER BRAKE / 2 SPEED 51 psi MEDIUM AUXILIARY SLAVE MANIFOLD 0.025 IN 3.5 bar PRESSURE M 1.7 PUMP (7 gpm / 26.5 L/min) FILTER 0.64 mm PR2 PR1 JJ T2 JIB II CP 2 HYDRAULIC GENERATOR SELECT J1 A (OPTION) KK LL 0.030 in MANIFOLD FF 0.76 mm HIGH OO (S-65 MOD) PRESSURE S1 V1 BRAKE 2 SPEED TEST 3750 psi FILTER PP J2 259 bar 51 psi V2 ACCUMULATOR MASTER 3.5 bar 1000 psi PL1 PL2 V2 V1 69 bar PR2 PR1 AUX EXT RET SW1 SW2 P1 P2 JIB BOOM CYLINDER C EF ACCUM (S-65 MODELS) B GH 3 2400 psi PRESS A B 165.5 bar PTEST 30 psi 30 psi D 2.1 bar 2.1 bar J I 310 psi L P S WX Y 21.4 bar NO V M E 9 15 2 FUNCTION 3000 psi AA Q R U 0.6 gpm PUMP 207 bar CC T 2.27 L/min K Z 4 DRIVE PUMP 3.5 gpm 0.1 gpm 30 psi 13.2 L/min 0.38 L/min 2.1 bar EE BB TANK DD RESERVOIR FUNCTION MANIFOLD 31 25 psi SWV ST1 ST2 1.7 bar 5 68 7 2 45 RETURN FILTER HYDRAULIC ROTARY COUPLER P1 P2 PRIMARY LIFT CYLINDER (S60 HC MODELS) 6A 6B 6C 8C 8B 8A 31 2A 2C 2B 7 45 6 TEST A B LEFT RIGHT TRACTION MANIFOLD STEER CYLINDERS RIGHT REAR M2 B OSCILLATE CYLINDERS RIGHT A CDR UU LEFT 7 SS TT TEST HYDRAULIC M4 GENERATOR OPTION 50% 280 psi OIL COOLER SWV 19.3 bar VV FUNCTION 0.070 in 50% JJ RETURN TANK MANIFOLD 1.78 mm FILTER 800 psi WW IN 55 bar A OUT B 8 XX M1 T 2 HYDRAULIC ROTARY COUPLER CDL A OIL COOLER OPTION LL OSCILLATE OPTION OSCILLATE VALVE B M3 HS0078J LEFT REAR 6 - 24 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 2WD Models (after SN 21396) NM L KJ I HG FE DCB A TURNTABLE ROTATE L R 1 (2.8 gpm / 10.6 L/min) QQ RR 2 3 PRIMARY BOOM PRIMARY BOOM PLATFORM LEVEL PLATFORM 4 EXTENSION CYLINDER LIFT CYLINDER CYLINDERS ROTATE 5 (8 gpm / 30.3 L/min) 6 (7 gpm / 26.5 L/min) SLAVE 7 BRAKE / 2 SPEED MEDIUM 8 PRESSURE MANIFOLD 0.025 IN 51 psi FILTER AUXILIARY MM NN 3.5 bar M 1.7 PUMP 0.64 mm PR2 PR1 1 JJ JJ T2 II CP JIB HYDRAULIC GENERATOR SELECT J1 (OPTION) A 0.030 in MANIFOLD FF TEST 2700 psi 0.76 mm KK LL HIGH GG 186 bar OO (S-65 MOD) BRAKE 2 SPEED PRESSURE S1 V1 3750 psi FILTER PP J2 259 bar 51 psi V2 ACCUMULATOR MASTER 3.5 bar 1000 psi PL1 PL2 V2 V1 69 bar PR2 PR1 AUX EXT RET SW1 SW2 P1 P2 JIB BOOM CYLINDER C EF ACCUM (S-65 MODELS) B HH GH PRESS A B PTEST D 30 psi 30 psi 2.1 bar 2.1 bar J I 310 psi L P S WX Y 21.4 bar NO V 9 15 2 FUNCTION 3000 psi M R 0.6 gpm E PUMP 207 bar AA Q T U 2.27 L/min CC DRIVE PUMP K Z 3.5 gpm 0.1 gpm 30 psi 13.2 L/min 0.38 L/min 2.1 bar DD EE BB TANK RESERVOIR FUNCTION MANIFOLD 31 25 psi SWV ST1 ST2 1.7 bar 68 7 2 45 RETURN FILTER HYDRAULIC ROTARY COUPLER P1 P2 PRIMARY LIFT CYLINDER (S60 HC MODELS) 6A 6B 6C 8C 8B 8A 31 2A 2C 2B 7 45 1 ORIFICE RELOCATED AFTER SERIAL NUMBER 25201 TEST A B LEFT STEER RIGHT UU CYLINDERS RIGHT TRACTION MANIFOLD REAR M2 SS TT B A CDR LEFT RIGHT M4 TEST HYDRAULIC GENERATOR OPTION 50% 280 psi OIL COOLER SWV 19.3 bar VV FUNCTION 0.070 in 50% JJ RETURN TANK MANIFOLD 1.78 mm FILTER WW 800 psi M1 XX IN 55 bar A CDL OUT B A T 2 HYDRAULIC ROTARY COUPLER OIL COOLER OPTION LL OSCILLATE OPTION OSCILLATE VALVE B M3 HS0078L LEFT REAR Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 25 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 2WD Models (after SN 21396) 6 - 25 6 - 26 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Hydraulic Schematic, 4WD Models (from SN 21001 to 21396) 6 - 27 6 - 28 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Hydraulic Schematic, 4WD Models (from SN 21001 to 21396) AB C DE FGH I J K LM N 1 TURNTABLE ROTATE PRIMARY BOOM L R (2.8 gpm / 10.6 L/min) LIFT CYLINDER QQ RR (8 gpm / 30.3 L/min) PLATFORM LEVEL PLATFORM PRIMARY BOOM MM NN CYLINDERS ROTATE EXTENSION CYLINDER BRAKE / 2 SPEED 51 psi MEDIUM AUXILIARY SLAVE MANIFOLD 0.025 IN 3.5 bar PRESSURE M 1.7 PUMP (7 gpm / 26.5 L/min) FILTER 0.64 mm PR2 PR1 JJ T2 JIB II CP 2 HYDRAULIC GENERATOR SELECT J1 A (OPTION) KK LL 0.030 in MANIFOLD FF 0.76 mm HIGH OO (S-65 MOD) PRESSURE S1 V1 BRAKE 2 SPEED TEST 3750 psi FILTER PP J2 259 bar 51 psi V2 ACCUMULATOR MASTER 3.5 bar 1000 psi PL1 PL2 V2 V1 69 bar PR2 PR1 AUX EXT RET SW1 SW2 P1 P2 JIB BOOM CYLINDER C EF ACCUM (S-65 MODELS) GH 3B 2400 psi PRESS A B 165.5 bar PTEST 30 psi 30 psi D 2.1 bar 2.1 bar J I 310 psi L P S WX Y 21.4 bar NO V 9 15 2 FUNCTION 3000 psi M R 0.6 gpm E PUMP 207 bar AA Q T U 2.27 L/min CC K Z 4 DRIVE PUMP 3.5 gpm 0.1 gpm 30 psi 13.2 L/min 0.38 L/min 2.1 bar EE BB TANK DD RESERVOIR FUNCTION MANIFOLD 25 psi SWV ST1 ST2 1.7 bar RETURN 5 68 31 FILTER 7 2 45 HYDRAULIC ROTARY COUPLER P1 P2 PRIMARY LIFT CYLINDER (S60 HC MODELS) 8B 8C 6B 6C 6A 8A 31 2A 2C 2B 7 45 6 TEST A B SS TT LEFT STEER RIGHT CYLINDERS RIGHT M5 M6 RIGHT REAR FRONT B B A CDR VV M8 A LEFT OSCILLATE CYLINDERS UU RIGHT M7 TEST HYDRAULIC 7 GENERATOR OPTION 50% 280 psi 50% 0.040 in WW 19.3 bar AE 0.040 in 1 mm 1 mm 50% AB 50% 50% 50% OIL COOLER SWV XX AD JJ RETURN TANK FUNCTION YY ZZ AC M4 FILTER MANIFOLD 800 psi M3 IN 55 bar A OUT B CDL 0.040 in B 1 mm 8B 2 TRACTION MANIFOLD HYDRAULIC ROTARY COUPLER A M1 AF AG A OIL COOLER OPTION M2 LEFT LEFT LL OSCILLATE OPTION REAR FRONT OSCILLATE VALVE T HS0078J 6 - 28 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 4WD Models (after SN 21396) NM L KJ I HG FE DCB A TURNTABLE ROTATE L R 1 (2.8 gpm / 10.6 L/min) QQ RR 2 3 PRIMARY BOOM PRIMARY BOOM PLATFORM LEVEL PLATFORM 4 EXTENSION CYLINDER LIFT CYLINDER CYLINDERS ROTATE 5 (8 gpm / 30.3 L/min) 6 (7 gpm / 26.5 L/min) SLAVE 7 BRAKE / 2 SPEED MEDIUM 8 PRESSURE MANIFOLD 0.025 IN 51 psi FILTER AUXILIARY MM NN 0.64 mm 3.5 bar M 1.7 PUMP PR2 PR1 1 JJ JJ T2 II CP HYDRAULIC GENERATOR JIB (OPTION) SELECT J1 2700 psi A GG 186 bar 0.030 in MANIFOLD FF TEST 0.76 mm KK LL HIGH OO (S-65 MOD) BRAKE 2 SPEED PRESSURE S1 V1 3750 psi FILTER PP J2 259 bar 51 psi V2 ACCUMULATOR MASTER 3.5 bar 1000 psi PL1 PL2 V2 V1 69 bar PR2 PR1 AUX EXT RET SW1 SW2 P1 P2 JIB BOOM CYLINDER C EF ACCUM (S-65 MODELS) HH GH B A B PRESS D 30 psi 30 psi PTEST 2.1 bar 2.1 bar I J 310 psi L P S WX Y 21.4 bar NO V 9 15 2 FUNCTION 3000 psi M R 0.6 gpm E PUMP 207 bar AA Q T U 2.27 L/min CC DRIVE PUMP K Z 3.5 gpm 0.1 gpm 30 psi 13.2 L/min 0.38 L/min 2.1 bar DD EE BB TANK RESERVOIR FUNCTION MANIFOLD 31 25 psi SWV ST1 ST2 1.7 bar 68 7 2 45 RETURN FILTER HYDRAULIC ROTARY COUPLER P1 P2 PRIMARY LIFT CYLINDER (S60 HC MODELS) 8B 8C 6B 6C 6A 8A 31 2A 2C 2B 7 45 1 ORIFICE RELOCATED AFTER SERIAL NUMBER 25201 TEST A B SS TT LEFT STEER RIGHT CYLINDERS RIGHT M5 M6 RIGHT REAR FRONT B B A CDR VV M8 A LEFT OSCILLATE CYLINDERS M7 UU RIGHT TEST HYDRAULIC GENERATOR 50% 280 psi 50% OPTION WW 19.3 bar AE 0.040 in 0.040 in 1 mm 50% AB 50% 50% 50% 1 mm OIL COOLER SWV M3 XX AD M4 JJ RETURN TANK FUNCTION CDL B FILTER MANIFOLD B YY ZZ AC 800 psi 55 bar 0.040 in IN A 1 mm OUT B TRACTION MANIFOLD 2 HYDRAULIC ROTARY COUPLER A A M1 AF AG M2 LEFT OIL COOLER OPTION LEFT FRONT LL OSCILLATE OPTION REAR OSCILLATE VALVE T HS0078L Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 29 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Hydraulic Schematic, 4WD Models (after SN 21396) 6 - 29 6 - 30 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA) 6 - 31 6 - 32 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA) A B C DE FG HI JK LM N 1 P134PWR RD RD P22LS BK P22LS BK P22LS BK P134PWR RD P134PWR RD C28TTA RD/BK C28TTA RD/BK C41RPM OR/BK C41RPM OR/BK P26ESTP BK P26ESTP BK C2P-6 P134PWR GR/BK C2B-6 P2 FS1 RD C9P-3 P25FS RD P24FS WH C9P-1 BK WH C9P-2 P24FS WH 2 C1P-2 TS1 TS2 D10 TS3 TS4 BK C2P-5 AUXILIARY ENGINE FUEL ENGINE PUMP START SELECT RPM C7P-1 P22BAT BK C7B-1 L48 2 P3 H1 4 TB134 RD D40 WH C7P-2 D12 KS1 CB2 1 3 4 5 3 15A P1 TB22 C1P-1 C1P-7 C2P-1 C1P-9 RD 3 PLAT D4 6 D3 1 GND RD RD 7 12 8 GR/BK C28TTA RD/BK P23BAT WH TS51 C27AUX RD TS52 C33STR BK D11 TS53 C39LP BL/RD TS54 C35RPM RD/BK C1B-9 C32 C46HRN GR ENGINE FUEL ENGINE START SELECT RPM P20BAT RD AUXILIARY P4 PUMP FUNCTION ENABLE 4 C1B-2 C7B-2 C1B-1 C1B-7 TB41 C2B-1 C2B-5 CB1 15A TB33 BL/RD TB39 RD TB24 CR1 D2 TB23 TB27 NO RD TB134 D13 TB35 RD P24BAT RD TB20 CR2 CR4 NO NC 5 CB3 15A C21ING WH TB21 C35RPM RB/BK C5-3 TS64 FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD ENGINE L2 LINK C27AUX RD FAULT C5-2 C5-19 BAT+ 1 C5-5 C5-11 C5-8 GR C5-9 C5-13 BL/WH 1 PR8 C21ING WH BAT- CR19 NO C5-10 C5-18 GY/RD PR1 GN/WH C6-23 P134FB WH C6-26 RD C6-27 NO BR/WH WH/GN M4 RD/GN M3 WH/BK M2 GY/RD GY/YL RD BK/BL RD/GR WH/BK BR CR17 CR5 Ford DSG 423 Engine Ford MSG 425 Engine NO NO 6 STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH PIN 2 P23BAT WH FEH PIN 1 FLD R33STR BK FEH PIN 15 C21ING WH FEH PIN 16 DCBA DCBA C135FP BL/WH FEH PIN 5 C128RPM OR/RD FEH PIN 24 12V DC REGULATOR A C108ESL BL/WH FEH PIN 6 S BK PIN 18 C127TSW GR FEH PIN 6 - S8 + C39LP BL/RD FEH PIN 7 I C35RPM BK/RD FEH PIN 23 C5-1 FB1 FB1 C6-10 + BK BRN FORD ENGINE FORD ENGINE G6 HARNESS HARNESS - 7 B1 M1 SW4 H2 C NO BRN BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) HOUR METER ES0396R (OPTION) (OPTION) RELAY LEVEL SENSOR AUXILIARY PUMP CR1 FUEL SENSOR 1 FORD DSG 423 ENGINE ONLY OIL COOLER FAN POWER RELAY IGNITION / START LPG LOCKOUT (OPTION) AUXILIARY PUMP RELAY FUEL SENSOR FORD 42 PIN CONNECTOR LPG LOCKOUT 8 (REFER TO SPECIFIC FORD CHECK ENGINE LED ENGINE HARNESS DIAGRAM, ENGINE FAULT FOR YOUR ENGINE MODEL) TOGGLE SWITCH Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 32 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-65 Ford Engine Models (ANSI / CSA) A 4 TB30 5 6 23 8 6 - 33 1 2 C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine 3 Ford MSG-425 EFI Engine C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 BR C4P-4 SNSR-GND OR/RD C4B-4 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-20 P109ANG GR/WH OR SENSOR - SAFETY BL C123PBS GR/RD C4B-8 S17 C41RPM OR/BK C2B-3 BK PRIMARY BOOM ANGLE C30FWD WH C1B-4 SENSOR - OPERATIONAL C31REV WH/BK C1B-5 RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 J2 J2 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE CB 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 CDE2 9 C3P-5 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE C159STC BL/WH 13 TB5 Y24 CCW C160JPL WH/RD C159STC BL/WH 14 U13 J1 TS62 RIGHT P162JPW OR ALC-500 JOYSTICK LEFT TURNTABLE ROTATE BR LEFT ED CONTROL CARD J2 R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 5 13 C3P-8 C8PBR BK/WH C3B-8 4 12 C3P-7 C7PBE BK C3B-7 3 2 1 BATGND C28TTA RD/BK JC3 C6-7 LSB2S C41RPM OR/BK P26ESTP BK LOOSE CABLE P24FS WH C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 F 1 5 J8 10 HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 8 NC 7 BR GROUND BOX BK SPEED REDUCTION 14 13 6 WH OPERATIONAL LIMIT SWITCH NO 2 TB1 Y22 3 TB3 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 1 C6-2 UP C163PLS WH/BK 11 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 12 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 I P24 4 J3 P26EST WH 3 J2 C2P-4 1 C8 RD 22 21 LST1O C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK 21 BR NC DRIVE ENABLE C13DRE BL/RD BK LIMIT SWITCH WH 14 13 C40LS OR NO LST2O - STOWED ANGLE C42LS OR/RD RD DRIVE SPEED REDUCTION D23 D24 P22LS BK C10 BR 22 21 LIMIT SWITCH 21 BK NC C40LS OR C2B-2 C6-40 C6-11 BL/BK WH LSB1RO - BOOM RETRACT C6-31 C37-3 BK 14 13 DRIVE / ROTATE SPEED RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N RD (AUX & FE) RD (AUX) BR C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-65 Ford Engine Models, (ANSI / CSA) 6 - 33 6 - 34 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 Ford Engine Models (ANSI / CSA) 6 - 35 6 - 36 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 36 BRN BK-22C (1) 6 WH-C5-11 5 4 2 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics BK-33C C21IGN WH S-65 Ford Engine Models (ANSI / CSA) Ford DSG-423 EFI Engine CR1 GR-46D CR2 CR4 CR45 S-65 MODELS Ford MSG-425 EFI Engine 8 1 BK C5-5 7 RD-24B WH-21C WH-C5-19 WH-23C (2) P48PWR WH RD CB3-2 AB BRN 4 BK-22D 3 S-60 • S-65 • S-60 TRAX • S-65 TRAX C5 5 BK C7B-1 S-60 HC • S-60X • S-60XC C32 C6 3 6 RD-TS51 7 RD-TS52 BK-46R WH/RD-6D RD-27C BRN RD/WH-3D 8 12 BRN CR19 CR34 WH C5-4 C5 OR C5-1 C32 C6 C21IGN WH21A (1) CR5 C WH/RD-R2 CR17 WH/RD-R4 OR C6-29 RD/WH-R16 RD/WH-TS61 RD-CB3 TOGGLE SWITCH ENGINE FAULT TS64 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN DE 1 C1PBU RD C6-1 C5-8 GR RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C3B-2 RD/BK-ALARM C2PBD RD/BK C6-2 GND BRN C3PBF RD/WH C3B-3 P48PWR WH C45-87 RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C3PBF RD/WH C6-3 C4TRL WH C3B-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C6-4 C5TRR WH/BK C3B-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C6-5 C6TRF WH/RD C3B-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C6-6 C7PBE BK C3B-7 Part No.147753 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE RD C6-7 OPT December 2013 C8PBR BK/WH C3B-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C6-9 C14PLU OR C4B-2 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C6-14 C15PLD OR/BK C4B-3 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C6-15 C17JU GR C4B-5 OR/BK-TS59 C17JU GR C6-17 F C18JD GR/BK C4B-6 15 PLATFORM LEVEL DOWN 15 C18JD GR/BK C6-18 C19JSV GR/WH C4B-7 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 P20BAT RD GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 P20BAT RD G GR/WH-TS57 19 JIB SELECT VALVE 19 C21IGN WH CR17 #86 P20BAT RD BATTERY POWER RD-CB2 20 +12 VOLT POWER (1) 20 C128RPM WH C5-9 P20BAT RD 12V DC RD-CB1 WH TB21 BRN 20 +12 VOLT POWER (2) 20 P22BAT BK C6-22 WH-HM 21 IGNITION POWER (1) 21 P23BAT WH C7B-2 F19 BK-CR5 21 IGNITION POWER (2) 21 BK-KS1-1 22 +12 VOLT TO PLATFORM (1) 22 RD CR2#86 C7 22 +12 VOLT TO PLATFORM (2) 22 C4 BK-C32-4 C27AUX RD C1B-1 C3 C27AUX RD C6-27 C5 C29MS RD/WH C1B-3 C6 C29MS RD/WH C5-24 C6-39 C30FWD WH C1B-4 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C30FWD WH C5-21 C4B H WH-KS1-3 23 KEYSWITCH POWER (2) 23 C31REV WH/BK C1B-5 (BROWN) 24 CIRCUIT BREAKER POWER 24 C31REV WH/BK C5-20 CABLE #1 RD-CB1 C32BRK WH/RD C1B-6 C3B 18/22 C32BRK WH/RD C5-23 (GREEN) 25 (UNUSED) 25 C33STR BK C1B-7 C2B RD-CR19#86 26 (UNUSED) 26 C34SA BK/WH C1B-8 (BLACK) RD-TS51 27 AUXILARY PUMP 27 C35RPM BK/RD C1B-9 C1B RD/WH-TS61 29 MOTOR STROKE 29 C35RPM BK/RD C5-18 (GREY) I RD/WH-R16 C39LP BL/RD C2B-1 WH/RD-R4 30 PROPEL FORWARD 30 C39LP BL/RD C5-10 CABLE #2 WH/RD-R2 C40LS1 OR C2B-2 18/19 C40LS1 OR C6-40 HARNESS TO WH/RD-C6-32 31 PROPEL REVERSE 31 C41RPM OR/BK C2B-3 C1B-12 C177LS BL/RD C6-21 SWITCH PANEL BK CR1#86 32 BRAKE 32 C41RPM OR/BK C5-2 BK-TS52 33 START ENGINE 33 C129JDA BL C3B-10 C1B-2 C28TTA RD/BK C6-28 RD/BK-ALARM C6-19 34 (UNUSED) 34 C45GEN GR/WH C5-12 C1B-10 C36SCC BL C6-36 JK C45GEN GR/WH C2B-7 C1B-11 C37SCW BL/BK C6-37 BL/RD-TS53 35 HIGH FUNCTION SPEED 35 C59CNK BL/BK C3B-11 C2B-4 C42LS OR/RD C6-31 FUNCTION 39 FUEL SELECT (GAS/LP) 39 C59CNK BL/BK C6-11 C3B-12 P109LS GR/WH C6-16 HARNESS P134PWR RD C2B-6 C4B-1 C13DE BL/RD C6-13 P134FB RD C6-23 C4B-4 SNSR GND BR C6-34 C6 P134BAT BK C6-25 C4B-8 C123PBS RD/BK C6-33 P134BAT RD C6-24 C4B-9 P109ANG GR/WH C6-20 BRN P134TTS RD C6-26 40 BOOM STOWED 40 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 41 D30 44 JIB DOWN DESCENT ALARM OPT. 44 C3 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-KS1-2 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 BRN ENGINE C7 BRN C7B-3 HARNESS 210 DUAL CAPACITY +12V 210 LM C5 C5 C2 C46HRN GR C2B-5 C46HRN GR CR5#86 C6 POWER TO PLATFORM 12V DC ES0396R C7P GROUND BOLT N

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 TS52 BK/RD-TB9D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 1 BK/WH-TB8D RD/BK-TB2D BR-G6(-) WH/RD-CR19#87 RD-C134D (2) RD-R14 BR-GND STUD RD TS62-4 BK-TB22D BK-TB33D RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A WH-TB21D BL/RD-TB39D RD/WH-R16 RD-TB24D BR-L46(-) OR/BK-TB15D RD/WH-CR34#87A RD-TB20C BR-CR34#85 OR-TB14D RD-TB1D RD-C6-33 WH-TS51-2 BL-TB44D WH/RD-R4 WH-TB23D RD-TS51-5 GR-TB17D BL/WH-C5-13 GR/BK-TB18D BK/RD-TB35D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 NO TS61 3 63 G6 41 WH/RD WH/RD D4 21 CB2 R2 R4 4 KS1 D11 31 TS62 64 21 24 32 1 64 1 CB1 1 B1 3 TS63 L46 TS53 B + RD/WH +3 5 D2 TS54 TS58 3 2 1 D13 3 R16 R14 2 D28 6 1 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED Ford DSG-42ES303E96RFI Engine CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH Ford MSG-425 EFI Engine CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS53 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS54 FUEL SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 RPM SELECT TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 37 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 37 6 - 38 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 39 6 - 40 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0396R CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN GH C19JSV GR/WH C4P-7 J3 C18PRR GR/BK C4P-6 3 C17PRL GR C4P-5 1 C15PLD OR/BK C4P-3 11 C14PLU OR C4P-2 1 C129JDA BL C3P-10 TS8 C2PJ8-P109LS GR/WH C3P-12 C3P C4PC59CNK BL/BK C3P-11 L47+ C7PP26BAT BK C9-1 P2 F.S.P25FS RD C9-3 TS2 C9P24FS WH C9-2 TS4 F.S. C45GEN GR/WH C2P-7 December 2013 U13 C46HRN GR C2P-5 C1P Part No.147753 EF ALC-500 C39LP BL/RD C2P-1 C2P J8 J2 C3P 6 C42LS OR/RD C2P-4 C4P 1 C6TRF WH/RD C3P-6 C7P C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C7P C13DE BL/RD C4P-1 12V BATT C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 Section 6 • Schematics 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine J7 C3P(GR) Platform Control Box Wiring Diagram C2P(BK) S-65 Ford Engine Models (ANSI / CSA) 1 C1P(GY) AB C D P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX 1 BR C165TRS WH/RD J1 C33STR BK C1P-7 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C27AUX RD C1P-1 P134PWR RD C2P-6 C164PES RD/WH 1 RD-TILT P162JPW OR C28TTA RD/BK C1P-2 C163PLS WH/BK 8 GND BR C28TTA RD/BK C1P-2 Ford DSG-423 EFI Engine C160JPL WH/RD BATGRN C7P-3 Ford MSG-425 EFI Engine P162JPW OR C159STC BL/WH D40 GND BR C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 40 2 4 6 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BLK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/RD C1P-9 BL/RD C2P-1 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS3 TS4 TS15 2 D12 3 JC7 1 4 D10 JC3 5 6 TS2 6 1 7 L47 + WH WH 16 BK WH + L1 CR13 TS1 TS48 NC TS9 TS8 + TS47 P2 TS7 TS14 L48 NO P3 BK RD RD D27 C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE Ford DSG-423 EFI Engine L48 LED - CABLE TENSION Ford MSG-425 EFI Engine P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS3 ENGINE START TOGGLE SWITCH TS4 FUEL SELECT TOGGLE SWITCH TS7 RPM SELECT TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0396R Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 41 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-65 Ford Engine Models (ANSI / CSA) 6 - 41 6 - 42 Downloaded from www.Manualslib.com manuals search engine