s60

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D RD-TS51-5 BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D BK-TB210D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BK-TS51-4 RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D BK/RD-TB9D RD-TS51-1 BL/BK-TB59D BK-TB22D WH/RD-TB26 BK/WH-TB8D RD/WH-R16 RD-TB24D WH-TB21D BK/RD-TB35D RD/WH-CR34#87A RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 GR-TB17D 1 GR/BK-TB18D BK-TB33D WH/RD-R4 WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 BK-P4 RD-TB20C RD-P1-2 32 33 NO P4 4 D3 D101 TS51 63 41 D64 4 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 L46 24 64 1 1 B1 3 TS63 + RD/WH B +3 5 R16 R14 NC TS54 21 6 2A 1A 3 2 1 D13 CB1 2B 1B RD 1 NC TS57 P1 D2 21 4 CB3 L2 TS59 7 3 2 1 3 6 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS62 TURNTABLE ROTATE TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH U1 IGNITION START MODULE CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED Deutz D201E1S0L1806U3i Engine CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED Deutz TD2011L04i Engine CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS59 PLATFORM ROTATE TOGGLE SWITCH HOUR METER PLATFORM LEVEL UP / DOWN TOGGLE SWITCH KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 93 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 93 6 - 94 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 95 6 - 96 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0186U CONTROL HARNESS TO PLATFORM SWITCH PANEL OPT. TS7 WH JK CR27 BR NOTE: DASHED LINES INDICATE OPTIONS. LIFT / DRIVE (OPTION) C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 OPT. D23 C40LS OR D24 C42LS OR/RD TS14 WH I P23BAT WH C7P-2 OPT. BR P26ESTP BK P22BAT BK C7P-1 GH P24FS WH C18PRR GR/BK C4P-6 C2P F.S. J3P24FS WH C17PRL GR C4P-5 C3P C9 3BRN C15PLD OR/BK C4P-3 C4P F.S. 1 C14PLU OR C4P-2 C7P 11TS75-1 P109TS GR/WHJ8-P109LS GR/WH C3P-12 1C3P-12 P109LS GR/WHC59CNK BL/BK C3P-11 L47+ C1P-12 C177LS BL/RD P26BAT BK C9-1 P2 December 2013 DE F TS75-2 C184PL WH U13 P25FS RD C9-3 TS2 C1P Part No.147753 TS-3 SNSR BR ALC-500 P24FS WH C9-2 TS4 C2P L51(-) C169LED1 GR J8 J2 C3P L50(-) C169LED2 BL 6 C45GEN GR/WH C2P-7 C4P 1 C46HRN GR C2P-5 C7P P109ANG GR/WH Platform Control Box Wiring Diagram C165TRS WH/RD C42LS OR/RD C2P-4 C7P Downloaded from www.Manualslib.com manuals search engine S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) SENSOR GND BR C6TRF WH/RD C3P-6 12V BATT C164PES RD/WH C123PBS RD/BK C4P-8 1 BR P162JPW OR 2 C7PBE BK C3P-7 C4P(BR) C163PLS WH/BK J7 C13DE BL/RD C4P-1 C3P(GR) GND BR C8PBR BK/WH C3P-8 C2P(BK) C160JPL WH/RD 1 C40LS OR C2P-2 C1P(GY) P162JPW OR C9PER BK/RD C3P-9 C159STC BL/WH 9 C41RPM OR/BK C2P-3 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX GND BR J1 C30FWD WH C1P-4 RD/BK-L48 S-60 HC • S-60X • S-60XC C143DEL BL/BK C1PBU RD C3P-1 P134PWR RD C2P-6 C144DER BL/WH 1 C31REV WH/BK C1P-5 RD-TILT C13DE BL/RD C2PBD RD/BK C3P-2 AB C C29MS RD/WH C36SCC BL C1P-10 BATGRN C7P-3 Deutz D2011L03i Engine C3PBF RD/WH C3P-3 Deutz TD2011L04i Engine C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C35RPM BK/RD C1P-9 C34SA BK/WH C1P-8 C33STR BK C1P-7 C27AUX RD C1P-1 C28TTA RD/BK C1P-2 Section 6 • Schematics C28TTA RD/BK C1P-2 D40 RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 96 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX H1 (+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 BL J8-5 GR/WH J8-6 ZONE A WH J8-2 BR J8-10 ZONE B GR J8-10 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 1 4 TS2 TS6 JC3 5 6 L47 6 1 + 7 + + + + WH 16 L1 TS9 TS1 TS48 BK TS7 TS47 TS14 L48 NC NO P2 BK P3 L51 TS50 L50 ZONE A ZONE SELECT ZONE B 1000 BK 500 RD BK RD C1 COMPONENT INDEX - GROUND CONTROLS TS7 PLATFORM ROTATE TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR30 BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS47 GENERATOR (OPTION) H1 LIMIT SWITCH (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) JC3 TILT ALARM ZONE SELECT TOGGLE SWITCH JC7 JOYSTICK - DRIVE / STEER TS50 ALC500 JOYSTICK CONTROLLER CARD L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE U13 L47 LED - DRIVE ENABLE L48 LED - CABLE TENSION 8 L50 LED - TILT ALARM L51 P2 LED - ZONE A P3 LED - ZONE B TS1 EMERGENCY STOP BUTTON TS2 HORN BUTTON TS4 AUXILIARY PUMP TOGGLE SWITCH TS6 ENGINE START TOGGLE SWITCH RPM SELECT TOGGLE SWITCH GLOW PLUG TOGGLE SWITCH ES0186U Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 97 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 97 6 - 98 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) 6 - 99 6 - 100 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) AB C D E FG H I J K L MN 1 C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 2 C7P-1 TS1 AUXILIARY PUMP + P22BAT BK P3 H1 P210PWR BK HIGH - LOW L48 RD/BK D12 D101 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 C2B-6 C7B-1 C1P-2 C7P-2 TB210 RD RD B1 2 RD TB134 C2P-5 D4 RD (AUX + FE) D3 RD (AUX) 4 1 3 KS1 TB22 4 5 C46HRN GR WH TS54 C28TTA RD/BK ENGINE C41RPM OR/BK 3 6 P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH ZONE A RPM C35RPM BK/RD C1B-9 B PLAT ENGINE GLOW OFF C27AUX RD C1B-1 START PLUG 1 GND ZONE B D64 RD 7 PUMP AUXILIARY P4 LOW BK FUNCTION HIGH 12 8RD ENABLE C32 C2B-5 C1B-2 C7B-2 RD BK C1B-7 4 D2 TB27 TB33 WH TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 7 KEY POWER CR4 NO CR4 CB3 TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 C5-3 NO BRN WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-34 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 WHS8 NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID WATER TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH 8 ES0193U ALTERNATOR STARTER POWER RELAY STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP Perkins 404-22 Engine 6 - 100 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60X and S-60XC BATGND 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 101 Perkins Engine Models (ANSI/CSA) C41RPM OR/BK 1 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Perkins 404-22 Engine DCBA BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW DRIVE ENABLE 10 C3P-4 LEFT 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL 1 BR Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S P26ESTP BK LOOSE CABLE C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRI. BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 CR53 22 21 Y15 CR69 NC GR RD 14 13 LST3S - ZONE A BR NO PRIMARY BOOM BR 6 21 BK STOWED ANGLE WH SAFETY LIMIT SWITCH GF 1 GR/WH C3-12 P109LS GR/WH C6-16 GR/WH 1 45 2 WH 4 32 1 22 21 TS75 L51 L50 7 BL/RD C6-38 C212LO GR/BK OR BK/WH NC LSB1ES - PRIMARY BOOM J8 C169LED2 BL 5 C6-30 C211LO BL/BK RD BK EXTEND CAPACITY ZONE B 10 C6-21 BL/RD BK BL 14 13 SAFETY LIMIT SWITCH C6-25 BL BR NO C169LED1 GR LSB1EO - PRIMARY BOOM ZONE A J133 J134 BK/WH EXTEND CAPACITY BK BK OPERATIONAL LIMIT SWITCH BL SNSR BR 8 C1-12 C177LS BL/WH 3 BL 4 32 1 BR 22 21 LST3O - ZONE A B 6 P134 RD NC GROUND BOX 2 RD SPEED REDUCTION ZONE SELECT BR 14 13 OPERATIONAL LIMIT SWITCH A BK NO P109TS GR/WH WH CR52 4 321 22 21 C184PL WH CR68 NC P4 TB210 P210PWR 14 13 TB1 BK NO C6-12 Y22 3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 2 C6-2 UP C163PLS WH/BK 1 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 11 PRI. BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM IH P26 ESTP R16 R14 C118LS OR C29-2 UP / DOWN 7.5W 10W Y12 Y21 FLOW CONTROL C3PBF RD/WH C29-1 TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 C8 RD 22 21 LST1O P26EST WH 3 J2 C2P-4 21 BR NC DRIVE ENABLE 1 BK LIMIT SWITCH C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK WH 14 13 C13DRE BL/RD NO LST2O - STOWED ANGLE RD DRIVE SPEED REDUCTION D23 D24 C40LS OR C10 BR 22 21 LIMIT SWITCH C42LS OR/RD 21 BK NC C40LS OR C2B-2 C6-40 P22LS BK WH LSB1RO - BOOM RETRACT C6-31 14 13 DRIVE / ROTATE SPEED C6-11 BL/BK RD NO LIMIT SWITCH C37-3 BK BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S NO LOOSE CABLE LIMIT SWITCH P22LS BK C3B-11 TB59 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C6-24 L46 C4B-2 TS9 P134 RD TB134 BK C4B-3 13 L47 C4P-2 C14PLU OR NO DOWN PLATFORM C4P-3 C15PLD OR/BK UP LEVEL 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN UP PLAT. LEVEL DOWN WH TB15 C4P-6 C18JD/PRR GR/BK C4B-6 TB18 C4P-5 C17JU/PRL GR C4B-5 ML TS7 C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT PLATFORM C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) ROTATE TB17 PLATFORM ROTATE LEFT (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C6-19 C129 RD/BK DESCENT ALRM H4 N C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH RD (AUX & FE) RD (AUX) BR

December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Perkins Engine Models (ANSI/CSA) 6 - 101 6 - 102 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 103 6 - 104 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 104 Perkins 404-22 Engine BAT 7 C7PBE BK TS63 6 GR C2B-5 5 BK/RD-35C BK 4 P48PWR WH S-65 MODELS 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics BK C2PBD RD/BK TS61 CR69 1 S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 8 CR53 CR68 OPT AUX CB52 2 4 BK-22D GND BR C212LO GR/BK C6-38 3 AB RD-24B 5 BK C7B-1 C211LO BL/BK C6-30 6 RD-TS51 CR45 7 RD-TS52 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX RD 12 S-60 HC • S-60X • S-60XC BK-ISM1 CR1 BRN CR2 CR4 C21IGN WH C5 WH ISM9 C2PDB RD/BK-2D CB7 BRN CB7 BK/RD C21IGN WH C5-11 RD CB3-2 C7PBE BK-7D C32 C6 BRN BK/RD-CR4 BRN BK C5-5 WH-21B (1) 3 C6 C5-18 BK/RD C5 C32 C6 BK C6-10 BK-22C1 WH/RD-6D RD-27C BRN RD/WH-3D C BRN CR19 CR34 WH C5-4 OR C5-1 C21IGN WH CR5 RD-ISM4 CR17 RD-TS61 WH/RD-R2 DE RD/BK-ALARM WH/RD-R4 RD/BK-CR68-87A RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-CR69-87A BK/WH-TS63 RD/BK-ALARM C6-19 BK/RD-TS63 OR-TS59 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 OR/BK-TS59 GR-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 GR/BK-TS57 C2PBD RD/BK C3B-2 GR/WH-TS57 RD-CB2 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 RD-CB1 C3PBF RD/WH C3B-3 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 C4TRL WH C3B-4 Part No.147753 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 December 2013 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 GND BRN C6TRF WH/RD C3B-6 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 BRN C7PBE BK C3B-7 P20BAT RD P20BAT RD 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 C5-7 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C4B C9PER BK/RD C3B-9 (BROWN) BK RD 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 C3B WH C14PLU OR C4B-2 (GREEN) C14PLU OR C6-14 C2B F C15PLD OR/BK C4B-3 (BLACK) 14 PLATFORM LEVEL UP 14 C1B 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 (GREY) C17JU GR C4B-5 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 G C19JSV GR/WH C4B-7 BATTERY POWER 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 12V DC 20 +12 VOLT POWER (1) 20 P20BAT RD C4 BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 C3 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 C5 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C6 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 BK C32-4 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 H WH-KS1-3 23 KEYSWITCH POWER (2) 23 RD-ISM6 24 CIRCUIT BREAKER POWER 24 RD-CR2 CABLE #1 RD-CB1 25 OIL PRESSURE SWITCH 25 18/22 WH-ISM10 26 OIL TEMPERATURE SWITCH 26 C25PS WH/BK C5-16 RD/WH-TS61 WH/RD-L2- 27 AUXILARY PUMP 27 I RD/WH-R16 RD-CR19#86 29 MOTOR STROKE 29 C26TS WH/RD C5-14 WH/RD-R4 RD-TS51 30 PROPEL FORWARD 30 C27AUX RD C1B-1 CABLE #2 WH/RD-R2 31 PROPEL REVERSE 31 C27AUX RD C6-27 18/19 BK WH/RD-C6-32 32 BRAKE 32 C29MS RD/WH C1B-3 RD BK-ISM3 33 START ENGINE 33 C29MS RD/WH C5-24 C1B-12 C177LS BL/ RD C6-21 WH BK-TS52 34 GLOW PLUG 34 C30FWD WH C1B-4 BK/WH-TS56 35 HIGH FUNCTION SPEED 35 C30FWD WH C5-21 C1B-2 C28TTA RD/BK C6-28 HARNESS TO BK/RD-CR4 39 (UNUSED) 39 C31REV WH/BK C1B-5 SWITCH PANEL 40 BOOM STOWED 40 C31REV WH/BK C5-20 C1B-10 C36SCC BL C6-36 OR/BK-ISM2 41 ALTERNATOR PULS PICKUP 41 C32BRK WH/RD C1B-6 BRN-GND C32BRK WH/RD C5-23 C1B-11 C37SCW BL/BK C6-37 JK C33STR BK C1B-7 C2B-4 C42LS OR/RD C6-31 FUNCTION C34SA BK/WH C1B-8 C4 HARNESS C34SA BK/WH C5-22 C35RPM BK/RD C1B-9 C7 C6 C39LP BL/RD C2B-1 C2 C3 C40LS1 OR C2B-2 C5 C40LS1 OR C6-40 C1 C41RPM OR/BK C2B-3 C6 C41RPM OR/BK C5-2 BK 44 (UNUSED) 44 C45GEN GR/WH C5-12 RD C45GEN GR/WH C2B-7 WH 45 GENERATOR OPTION 45 C59CNK BL/BK C3B-11 C59CNK BL/BK C6-11 NOTE: DASHED LINES INDICATE OPTIONS. BL/BK-L46+ 59 RETRACT BOOM LED 59 P134PWR RD C2B-6 RD-H6+ P134FB RD C6-23 P134FB WH-C6-23 134 LOAD WEIGHING LIM. SW. +12V (1) 134 P134BAT BK C6-25 RD-KS P134BAT RD C6-24 134 LOAD WEIGHING LIM. SW. +12V (2) 134 BK-P4 P134TTS RD C6-26 C46HRN GR C2B-5 134 LOAD WEIGHING LIM. SW. +12V (3) 134 P210PWR BK C6-12 210 DUAL CAPACITY +12V 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C6 C6-20 P109ANG GR/WH C4B-9 C5 ENGINE LM N C6-34 SNSR BR C4B-4 C2 HARNESS C6-33 C123PBS RD/BK C4B-8 C6 BRN C6-13 C13DE BL/RD C4B-1 C5 BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0193U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) NM L KJ I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D RD-TS51-5 BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D BK-TB210D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BK-TS51-4 RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D BK/RD-TB9D RD-TS51-1 BL/BK-TB59D BK-TB22D WH/RD-TB26 BK/WH-TB8D RD/WH-CR34#87A RD-TB24D WH-TB21D BK/RD-TB35D RD/WH-R16 RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 GR-TB17D 1 GR/BK-TB18D BK-TB33D WH/RD-R4 WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 BK-P4 RD-TB20C RD-P1-2 32 33 NO P4 4 D3 D101 TS51 63 41 D64 4 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 L46 24 64 1 1 B1 3 TS63 + RD/WH B +3 5 R16 R14 NC TS54 21 6 2A 1A 3 2 1 D13 CB1 2B 1B RD 1 NC TS57 P1 D2 21 4 CB3 L2 TS59 7 3 2 1 3 6 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS62 TURNTABLE ROTATE TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH U1 IGNITION START MODULE CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED ES0193U CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 Perkins 404-22 Engine CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS59 PLATFORM ROTATE TOGGLE SWITCH HOUR METER PLATFORM LEVEL UP / DOWN TOGGLE SWITCH KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 105 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 105 6 - 106 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 107 6 - 108 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0193U CONTROL HARNESS TO PLATFORM SWITCH PANEL OPT. TS7 WH JK CR27 BR NOTE: DASHED LINES INDICATE OPTIONS. LIFT / DRIVE (OPTION) C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 OPT. D23 C40LS OR D24 C42LS OR/RD TS14 WH I P23BAT WH C7P-2 OPT. BR P26ESTP BK P22BAT BK C7P-1 GH P24FS WH C18PRR GR/BK C4P-6 C2P F.S. J3P24FS WH C17PRL GR C4P-5 C3P C9 3BRN C15PLD OR/BK C4P-3 C4P F.S. 1 C14PLU OR C4P-2 C7P 11TS75-1 P109TS GR/WHJ8-P109LS GR/WH C3P-12 1C3P-12 P109LS GR/WHC59CNK BL/BK C3P-11 L47+ C1P-12 C177LS BL/RD P26BAT BK C9-1 P2 December 2013 DE F TS75-2 C184PL WH U13 P25FS RD C9-3 TS2 C1P Part No.147753 TS-3 SNSR BR ALC-500 P24FS WH C9-2 TS4 C2P L51(-) C169LED1 GR J8 J2 C3P L50(-) C169LED2 BL 6 C45GEN GR/WH C2P-7 C4P 1 C46HRN GR C2P-5 C7P P109ANG GR/WH C165TRS WH/RD C42LS OR/RD C2P-4 C7P Downloaded from www.Manualslib.com manuals search engine SENSOR GND BR C6TRF WH/RD C3P-6 12V BATT C164PES RD/WH C123PBS RD/BK C4P-8 Platform Control Box Wiring Diagram 1 BR P162JPW OR 2 C7PBE BK C3P-7 C4P(BR) S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) C163PLS WH/BK J7 C13DE BL/RD C4P-1 C3P(GR) GND BR C8PBR BK/WH C3P-8 C2P(BK) C160JPL WH/RD 1 C40LS OR C2P-2 C1P(GY) P162JPW OR C9PER BK/RD C3P-9 C159STC BL/WH 9 C41RPM OR/BK C2P-3 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX GND BR J1 C30FWD WH C1P-4 RD/BK-L48 S-60 HC • S-60X • S-60XC C143DEL BL/BK C1PBU RD C3P-1 P134PWR RD C2P-6 C144DER BL/WH 1 C31REV WH/BK C1P-5 RD-TILT C13DE BL/RD C2PBD RD/BK C3P-2 AB C C29MS RD/WH C36SCC BL C1P-10 BATGRN C7P-3 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C35RPM BK/RD C1P-9 C34SA BK/WH C1P-8 C33STR BK C1P-7 C27AUX RD C1P-1 C28TTA RD/BK C1P-2 Section 6 • Schematics C28TTA RD/BK C1P-2 Perkins 404-22 Engine D40 RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 108 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 BL J8-5 GR/WH J8-6 ZONE A WH J8-2 BR J8-10 ZONE B GR J8-10 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 TS2 TS6 1 4 JC3 5 6 6 1 +L47 7 + WH + TS9 + TS7 + TS1 WH 16 TS48 BK NO L1 BK P3 TS14 L50 NC TS47 ZONE B P2 L51 TS50 L48 ZONE A ZONE SELECT 500 BK 1000 BK BK RD C1 COMPONENT INDEX - GROUND CONTROLS TS7 PLATFORM ROTATE TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR30 BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS47 H1 LIMIT SWITCH (LIFT / DRIVE OPTION) TS48 GENERATOR (OPTION) JC3 TILT ALARM TS50 DRIVE LIGHTS (OPTION) JC7 JOYSTICK - DRIVE / STEER U13 ZONE SELECT TOGGLE SWITCH L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE ALC500 JOYSTICK CONTROLLER CARD L48 LED - CABLE TENSION L50 LED - TILT ALARM 8 L51 P2 LED - ZONE A P3 LED - ZONE B TS1 EMERGENCY STOP BUTTON TS2 HORN BUTTON TS4 AUXILIARY PUMP TOGGLE SWITCH TS6 ENGINE START TOGGLE SWITCH RPM SELECT TOGGLE SWITCH GLOW PLUG TOGGLE SWITCH ES0193U Perkins 404-22 Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 109 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Perkins Engine Models (ANSI/CSA) 6 - 109 6 - 110 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 111 6 - 112 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (from SN 21001 to 22516) AB C DE FGH I J K LM N D89 C132PL2 LT. BR 1 P22LS BK P22LS BK P134PWR RD P134PWR RD C28TTA RD/BK P134PWR RD BR LS18A BK C28TTA RD/BK C41RPM OR/BK P22LS BK D88 OR NO RD C41RPM OR/BK P26ESTP BK WH NC P26ESTP BK P24FS WH C2P-6 P134PWR GR/BK C2B-6 C1P-12 C132PLI BL/WH LS18 P2 FS1 RD C9P-3 P25FS RD BK WH C9P-2 P24FS WH C9P-1 R20 C1P-2 TS1 TS2 D10 TS3 TS4 RD 4.7KW C3P-12 AUXILIARY ENGINE FUEL ENGINE BK C2P-5 PUMP START SELECT RPM 2 C7P-1 P22BAT BK C7B-1 P26ESTP BK P26ESTP BK L4 2 29 C4P-10 P3 + COM C1B-12 H1 5 2 SEC 4 TB134 KS1 RD NO - D39 D40 WH C7P-2 8 D12 CB2 1 3 3 U35 4 5 30A 3 15A P1 TB22 C1P-1 C1P-7 C2P-1 C4B-10 C1P-9 RD 3 PLAT 1 GND 6 D4 RD U33 D3 RD 12 7 GR/BK C46HRN GR C133PLA BL/WH C3B-12 C28TTA RD/BK C1B-2 P23BAT WH TS51 C27AUX RD TS52 C33STR BK D11 TS53 C39LP BL/RD U34 TS54 C35RPM RD/BK C1B-9 8 ENGINE FUEL 10A ENGINE START SELECT RPM 2 P20BAT RD AUXILIARY + P4 PUMP FUNCTION 2 SEC ENABLE 5 9 4 NO CB1 C2B-5 C7B-2 C1B-1 C1B-7 C2B-1 - 15A 38 RD L45 TB41 H6 TB33 TB39 BL/RD D2 TB23 TB27 RD TB134 D13 TB35 5 TB20 RD P24BAT RD TB24 C21ING WH CB3 CR1 CR2 CR4 NO NO NC 15A C5-3 TB21 C35RPM RB/BK FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD TS64 L2 LINK C27AUX RD ENGINE C5-2 C5-19 FAULT BAT+ 1 C5-5 C5-11 PR8 C5-9 C5-8 GR 61 CR19 NO C5-13 BL/WH C21ING WH BAT- C5-10 M4 C5-18 GY/RD M3 GN/WH C6-23 P134FB WH C6-26 RD C6-27 BR/WH WH/GN RD/GN WH/BK GY/RD GY/YL RD BK/BL RD/GR WH/BK BR CR17 CR5 Ford DSG 423 Engine Ford MSG 425 Engine NO NO STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD REGULATOR PR1 R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA NO C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 12V DC A C108ESL BL/WH FEH(658) PIN 6 S M2 BK PIN 18 C127TSW GR FEH(458) PIN 6 - I S8 + C39LP BL/RD FEH(72)PIN 7 C5-1 FB1 FB1 C6-10 C35RPM BK/RD FEH(307A) PIN 23 + G6 7 BK BRN - M1 SW4 C FORD ENGINE FORD ENGINE ES0396R NO H2 HARNESS HARNESS 1 FORD DSG 423 ENGINE ONLY B1 BRN BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) CR1 HOUR METER (OPTION) (OPTION) RELAY LEVEL SENSOR IGNITION / START 8 AUXILIARY PUMP RELAY FUEL SENSOR OIL COOLER FAN POWER RELAY LPG LOCKOUT Ford DSG-423 EFI Engine (OPTION) AUXILIARY PUMP Ford MSG-425 EFI Engine FUEL SENSOR FORD 42 PIN CONNECTOR LPG LOCKOUT (REFER TO SPECIFIC FORD CHECK ENGINE LED ENGINE HARNESS DIAGRAM, ENGINE FAULT FOR YOUR ENGINE MODEL) TOGGLE SWITCH 6 - 112 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 113 Ford Engine Models (CE) (from SN 21001 to 22516) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 CDE2 9 C3P-5 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 I HG F 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 7.5W FLOW CONTROL TS61 CR34 - SPEED REDUCTION RELAY J127 R14 CR34 C118LS OR 10W 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + P24FS WH C41RPM OR/BK Y11 RD (AUX & FE) BR P22LS BK RD (AUX) P134 RD CR14 C28TTA RD/BK NO P26ESTP BK

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 113 6 - 114 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (after SN 22516) 6 - 115 6 - 116 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (after SN 22516) AB C DE FGH I J K LM N D89 C132PL2 LT. BR P22LS BK P134PWR RD 1 P22LS BK C28TTA RD/BK P134PWR RD C41RPM OR/BK P26ESTP BK P134PWR RD BR LS18A BK C28TTA RD/BK D88 OR NO RD C41RPM OR/BK P24FS WH WH NC P26ESTP BK C2P-6 P134PWR GR/BK C2B-6 C1P-12 C132PLI BL/WH LS18 P2 FS1 RD C9P-3 P25FS RD BK WH C9P-2 P24FS WH C9P-1 R20 C1P-2 AUXILIARY TS2 D10 TS3 TS4 C3P-12 PUMP ENGINE FUEL ENGINE RD 4.7KW BK C2P-5 START SELECT RPM TS1 2 C7P-1 P22BAT BK C7B-1 P26ESTP BK P26ESTP BK L4 2 P3 WH C7P-2 29 C4P-10 + COM C1B-12 H1 5 2 SEC 34 TB134 RD D39 NO D40 - KS1 8 D12 CB2 1 3 3 U35 4 5 30A 15A P1 TB22 C1P-1 C1P-7 C2P-1 C4B-10 C1P-9 RD 3 PLAT 1 GND 6 C171LS WH/BK D4 RD U33 TS51 D3 RD 12 7 GR/BK C46HRN GR C133PLA BL/WH C3B-12 C28TTA RD/BK C1B-2 P23BAT WH C27AUX RD TS52 C33STR BK D11 TS53 C39LP BL/RD U34 TS54 C35RPM RD/BK C1B-9 8 ENGINE FUEL 10A ENGINE START SELECT RPM 2 P20BAT RD AUXILIARY + P4 PUMP FUNCTION 2 SEC ENABLE 5 9 4 NO C2B-5 C7B-2 C1B-1 C1B-7 C2B-1 - 38 CB1 L45 TB41 15A H6 TB33 TB39 BL/RD RD D2 TB23 TB27 RD TB134 D13 TB35 5 TB20 RD P24BAT RD TB24 C21ING WH CB3 CR1 CR2 CR4 15A NO NO NC C5-3 TB21 C35RPM RB/BK FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD TS64 L2 LINK C27AUX RD ENGINE C5-2 C5-19 FAULT BAT+ 1 C5-5 C5-11 TEST C5-9 C5-8 GRRUN PR8 C5-13 BL/WH C21ING WH CR19 NO C5-10 C5-18 PR1 61 C6-23 P134FB WH CR5 C6-26 RD NO C6-27 Ford DSG 423 Engine Ford MSG 425 Engine BAT- NO M4 STA C116 OR R21ING WH C5-4 R46HRN BK A B M3 C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD M2 REGULATOR R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 12V DC A C108ESL BL/WH FEH(658) PIN 6 GY/RD S BK PIN 18 C127TSW GR FEH(458) PIN 6 GY/YL - I S8 RD GY/RD + C39LP BL/RD FEH(72)PIN 7 BK/BL GN/WH C5-1 FB1 FB1 C35RPM BK/RD FEH(307A) PIN 23 RD/GR BR/WH WH/BK WH/GN BR RD/GN WH/BK 7 C6-10 BK BRN + G6 M1 SW4 C FORD ENGINE FORD ENGINE - NO H2 HARNESS HARNESS ES0396R B1 1 FORD DSG 423 ENGINE ONLY BRN BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) CR1 FUEL SENSOR HOUR METER (OPTION) (OPTION) RELAY LEVEL SENSOR IGNITION / START AUXILIARY PUMP RELAY LPG LOCKOUT FUEL SENSOR OIL COOLER FAN POWER RELAY LPG LOCKOUT (OPTION) AUXILIARY PUMP CHECK ENGINE LED 8 ENGINE FAULT FORD 42 PIN CONNECTOR TOGGLE SWITCH Ford DSG-423 EFI Engine (REFER TO SPECIFIC FORD Ford MSG-425 EFI Engine ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) 6 - 116 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 BATGND 3 C159STC BL/WH 2 3 4 TB30 5 RD 23 8 6 - 117 Ford Engine Models (CE) (after SN 22516) NC 21 C41RPM OR/BK 1 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA 22 6 Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD S-60 • S-65 • S-60 TRAX • S-65 TRAX 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE S-60 HC • S-60X • S-60XC 15 TB31 H3 ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT 9 C3P-5 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S P26ESTP BK LOOSE CABLE C37-1 C16-1 C16-2 LIMIT SWITCH RD C37-2 PRIMARY BOOM E ALC-500 JOYSTICK EXTEND Y25 EXTEND PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 PRIMARY BOOM RETRACT C6-9 C9PER BK/RD C30-1 C30-2 RETRACT PRIMARY BOOM December 2013 TB9 EXTEND / RETRACT Part No.147753 FLOW CONTROL Y15 F 1J8 5 I HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 7.5W FLOW CONTROL J127 CR34 C118LS OR TS61 CR34 - SPEED REDUCTION 6 R14 RELAY 5 10W 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J2 P26EST WH 3 C2P-4 J3 1 C8 RD 22 21 LST1O 21 BR NC DRIVE ENABLE C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N C41RPM OR/BK RD (AUX & FE) P22LS BK RD (AUX) P134 RD BR C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (CE) (after SN 22516) 6 - 117 6 - 118 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (CE) (from SN 21001 to 22516) 6 - 119 6 - 120 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 120 8 7 6 WH-21C 5 WH-23C (2) 4 1 RD H6(+) C133PLA GR/BK C3B-12 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics S-60/S-65 Ford Engine Models (CE) (from SN 21001 to 22516) Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 89 BRN CR1 CR2 CR4 CR45 CB3-2 RD 4 BK 22D 2 2 U34 CR34 BRN 3 BL/WH C1B-12 WH - TB24C BK-33C BK C5-5 RD-24B RD-CR19 #86 WH-C5-19 C21IGN WH 5 BK C7B-1U33 AB 35 WH-C5-11 P48PWR WH 6 RD TS51C32 RD-CR2 #86 7 RD TS52 S-60 • S-65 • S-60 TRAX • S-65 TRAX BK-46R C5WH/RD-6D BRN RD/WH-3D WH C5-4 S-60 HC • S-60X • S-60XC GR/RD C4B-10 C32 RD-27C OR C5-1 3 8 GR/BK H6(-) BR - GND C6BK-22C (1) RD - TB134D (3) GR-C2B-5 C21IGN WH21A (1) 12 BRN BRN CR19 C5 CR5 C6 WH/RD-R2 CR17 H6 C WH/RD-R4 + OR C6-29 RD/WH-R16 RD/WH-TS61 RD-CB3 ENGINE FAULT TS64 TOGGLE SWITCH DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN 1 C1PBU RD C6-1 C5-8 GR RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C3B-2 RD/BK-ALARM C2PBD RD/BK C6-2 GND BRN C3PBF RD/WH C3B-3 P48PWR WH C45-87 DE RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C3PBF RD/WH C6-3 C4TRL WH C3B-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C6-4 C5TRR WH/BK C3B-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C6-5 C6TRF WH/RD C3B-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C6-6 C7PBE BK C3B-7 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE RD C6-7 OPT C8PBR BK/WH C3B-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 Part No.147753 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C6-9 December 2013 C14PLU OR C4B-2 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C6-14 C15PLD OR/BK C4B-3 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C6-15 C17JU GR C4B-5 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C17JU GR C6-17 C18JD GR/BK C4B-6 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 C18JD GR/BK C6-18 C19JSV GR/WH C4B-7 GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 BATTERY POWER F P20BAT RD 12V DC GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD P20BAT RD RD-CB2 20 +12 VOLT POWER (1) 20 P20BAT RD RD-CB1 C21IGN WH CR17 #86 BRN C128RPM WH C5-9 20 +12 VOLT POWER (2) 20 WH TB21 CR45-86 21 IGNITION POWER (1) 21 P22BAT BK C6-22 F19 G WH-HM 21 IGNITION POWER (2) 21 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 P23BAT WH C7B-2 C7 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 C4 RD CR2#86 C3 BK-C32-4 C5 C27AUX RD C1B-1 C6 C27AUX RD C6-27 C6-39 C29MS RD/WH C1B-3 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C29MS RD/WH C5-24 C4B CABLE #1 WH-KS1-3 23 KEYSWITCH POWER (2) 23 C30FWD WH C1B-4 (BROWN) 18/22 WH-U34-9 24 CIRCUIT BREAKER POWER 24 C30FWD WH C5-21 RD-CB1 C31REV WH/BK C1B-5 C3B C31REV WH/BK C5-20 (GREEN) 25 (UNUSED) 25 C32BRK WH/RD C1B-6 C32BRK WH/RD C5-23 C2B 26 (UNUSED) 26 C33STR BK C1B-7 (BLACK) H 27 AUXILARY PUMP 27 RD-CR19#86 C34SA BK/WH C1B-8 C1B RD-TS51 (GREY) C35RPM BK/RD C1B-9 RD/WH-TS61 29 MOTOR STROKE 29 C35RPM BK/RD C5-18 CABLE #2 RD/WH-R16 C39LP BL/RD C2B-1 18/19 WH/RD-R4 30 PROPEL FORWARD 30 C39LP BL/RD C5-10 WH/RD-R2 C40LS1 OR C2B-2 WH/RD-C6-32 31 PROPEL REVERSE 31 C40LS1 OR C6-40 C1B-12 C177LS BL/RD C6-21 I HARNESS TO BK CR1#86 32 BRAKE 32 C41RPM OR/BK C2B-3 SWITCH PANEL BK-TS52 33 START ENGINE 33 C41RPM OR/BK C5-2 C1B-2 C28TTA RD/BK C6-28 C129JDA BL C3B-10 34 (UNUSED) 34 RD/BK-ALARM C6-19 C1B-10 C36SCC BL C6-36 C45GEN GR/WH C5-12 C1B-11 C37SCW BL/BK C6-37 BL/RD-TS53 35 HIGH FUNCTION SPEED 35 C45GEN GR/WH C2B-7 C2B-4 C42LS OR/RD C6-31 39 FUEL SELECT (GAS/LP) 39 C59CNK BL/BK C3B-11 C3B-12 P109LS GR/WH C6-16 C59CNK BL/BK C6-11 C4B-1 C13DE BL/RD C6-13 J P134PWR RD C2B-6 C4B-4 SNSR GND BR C6-34 P134FB RD C6-23 C4B-8 C123PBS RD/BK C6-33 FUNCTION P134BAT BK C6-25 C4B-9 P109ANG GR/WH C6-20 HARNESS P134BAT RD C6-24 BRN C6 40 BOOM STOWED 40 P134TTS RD C6-26 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 41 D30 44 JIB DOWN DESCENT ALARM OPT. 44 C3 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-KS1-2 134 LOAD WEIGHING LIM. SW. +12V (1) 134 RD-U34-2 134 LOAD WEIGHING LIM. SW. +12V (2) 134 BRN ENGINE K LM 134 LOAD WEIGHING LIM. SW. +12V (3) 134 C7 BRN C7B-3 HARNESS 210 DUAL CAPACITY +12V 210 C5 C5 C2 C46HRN GR C2B-5 C46HRN GR CR5#86 C6 POWER TO PLATFORM 12V DC ES0396R C7P GROUND BOLT N

Downloaded from www.Manualslib.com manuals search engine CR1 CR2 CR4 CR45 NM 8 CB3-2 RD U33 9 BRN C32 2 U34 P48PWR WH 1 RD H6(+) C21IGN WH 35 WH-C5-19 4 BK 22D WH - CR4 3 BL/WH C1B-12 WH-23C WH-C5-11 5 BK C7B-1 WH-21C 6 RD TS51 GR/RD C4B-10 RD-24B 7 RD TS52 BR - GND 8 GR/BK H6(-) RD - TB134D (3) BK C5-5 12 BRN BRN BK-33C C5 L C32 C6 BRN CR19 RD/WH-3D WH C5-4 OR C5-1 BRN RD-27C C21IGN WH21A (1) WH/RD-6D BK-22C (1) GR-C2B-5 BK-46R CR34 CR5 TS64 ENGINE FAULT WH/RD-R2 CR17 TOGGLE SWITCH WH/RD-R4 H6 OR C6-29 + KJ RD/WH-R16 RD/WH-TS61 C5 C6 RD-CB3 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN 1 C1PBU RD C6-1 C5-8 GR RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C3B-2 RD/BK-ALARM C2PBD RD/BK C6-2 GND BRN C3PBF RD/WH C3B-3 P48PWR WH C45-87 RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C3PBF RD/WH C6-3 C4TRL WH C3B-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C6-4 C5TRR WH/BK C3B-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C6-5 C6TRF WH/RD C3B-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C6-6 OPT C7PBE BK C3B-7 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE RD C6-7 C8PBR BK/WH C3B-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C6-8 C133PLA GR/BK C3B-12 I HG FE DCB A C9PER BK/RD C3B-9 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C6-9 C14PLU OR C4B-2 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C6-14 C15PLD OR/BK C4B-3 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C6-15 C17JU GR C4B-5 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C17JU GR C6-17 C18JD GR/BK C4B-6 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 C18JD GR/BK C6-18 C19JSV GR/WH C4B-7 GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 BATTERY POWER P20BAT RD 12V DC GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD P20BAT RD RD-CB2 20 +12 VOLT POWER (1) 20 P20BAT RD RD-CB1 C21IGN WH CR17 #86 BRN C128RPM WH C5-9 20 +12 VOLT POWER (2) 20 WH TB21 CR45-86 21 IGNITION POWER (1) 21 P22BAT BK C6-22 F19 WH-HM 21 IGNITION POWER (2) 21 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 P23BAT WH C7B-2 C7 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 C4 RD CR2#86 C3 BK-C32-4 C5 C27AUX RD C1B-1 C6 C27AUX RD C6-27 C6-39 C29MS RD/WH C1B-3 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C29MS RD/WH C5-24 C4B CABLE #1 WH-KS1-3 23 KEYSWITCH POWER (2) 23 C30FWD WH C1B-4 (BROWN) 18/22 WH-U34-9 24 CIRCUIT BREAKER POWER 24 C30FWD WH C5-21 RD-CB1 C31REV WH/BK C1B-5 C3B C31REV WH/BK C5-20 (GREEN) Part No.147753 25 (UNUSED) 25 C32BRK WH/RD C1B-6 December 2013 C32BRK WH/RD C5-23 C2B RD-CR19#86 26 (UNUSED) 26 C33STR BK C1B-7 (BLACK) RD-TS51 27 AUXILARY PUMP 27 C34SA BK/WH C1B-8 C1B RD/WH-TS61 29 MOTOR STROKE 29 (GREY) CABLE #2 RD/WH-R16 C35RPM BK/RD C1B-9 18/19 WH/RD-R4 30 PROPEL FORWARD 30 C35RPM BK/RD C5-18 Ground Control Box Terminal Strip Wiring Diagram WH/RD-R2 C39LP BL/RD C2B-1 S-60/S-65 Ford Engine Models (CE) (after SN 22516) WH/RD-C6-32 31 PROPEL REVERSE 31 C39LP BL/RD C5-10 C1B-12 C177LS BL/RD C6-21 HARNESS TO BK CR1#86 32 BRAKE 32 C40LS1 OR C2B-2 SWITCH PANEL BK-TS52 33 START ENGINE 33 C40LS1 OR C6-40 C1B-2 C28TTA RD/BK C6-28 C41RPM OR/BK C2B-3 34 (UNUSED) 34 C41RPM OR/BK C5-2 C1B-10 C36SCC BL C6-36 C129JDA BL C3B-10 C1B-11 C37SCW BL/BK C6-37 S-60 • S-65 • S-60 TRAX • S-65 TRAX BL/RD-TS53 35 HIGH FUNCTION SPEED 35 RD/BK-ALARM C6-19 C2B-4 C42LS OR/RD C6-31 S-60 HC • S-60X • S-60XC 39 FUEL SELECT (GAS/LP) 39 C45GEN GR/WH C5-12 C3B-12 P109LS GR/WH C6-16 C45GEN GR/WH C2B-7 C4B-1 C13DE BL/RD C6-13 FUNCTION C59CNK BL/BK C3B-11 C4B-4 SNSR GND BR C6-34 HARNESS C59CNK BL/BK C6-11 C4B-8 C123PBS RD/BK C6-33 P134PWR RD C2B-6 C4B-9 P109ANG GR/WH C6-20 C6 P134FB RD C6-23 BRN P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 4 41 P134TTS RD C6-26 44 JIB DOWN DESCENT ALARM OPT. 44 D30 C3 5 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-H6+ 134 LOAD WEIGHING LIM. SW. +12V (1) 134 P134FB WH-C6-23 RD-KS 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 BRN ENGINE HARNESS Ford DSG-423 EFI Engine 210 DUAL CAPACITY +12V 210 3C7 BRN C7B-3 Ford MSG-425 EFI Engine C5 C5 C46HRN GR C2B-5 C46HRN GR CR5#86 C2 POWER TO PLATFORM C6 12V DC ES0396R Section 6 • Schematics C7P 6 - 121 GROUND BOLT 8 7 6 1 2

December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (CE) (after SN 22516) 6 - 121 6 - 122 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 123 6 - 124 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) AB C DE FGH I J K LM N 1 ES0396RTO GROUND CONTROL BOX CONNECTIONS 2 RD TS61-2 BR-L46(-) TS52 BK/RD-TB9D BK-TB7D RD-TB20D RD/WH-TS61-3 BR-CR34#85 1 BK/WH-TB8D RD/BK-TB2D BR-G6(-) WH/RD-CR19#87 WH-TS51-2 RD-R14 BR-GND STUD RD TS62-4 WH-TB23D BK-TB33D RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A WH/RD-TB26 RD-C32-7 RD/WH-R16 RD-TB24D WH/RD TS62-6 BK/RD-TB35D BL/RD-TB39D RD/WH-CR34#87A RD-TB20C RD/WH-CR34#87 OR/BK-TB15D RD-TB1D RD-C6-33 RD-CB2-1 OR-TB14D WH/RD-R4 RD-C134D (2) BL-TB44D GR-TB17D RD-L45(+) GR/BK-TB18D BK-TB22D WH/BK-TB5D WH-TB21D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-C32-6 RD-TB20C RD-P1-2 GR/BK-H6(-) RD-KS1-2 32 NO P4 D3 TS51 63 41 L45 + 33 44 + 3 +NOTS61 63 WH/RD 41 WH/RD D4 G6 21 CB2 4 R2 R14 R4 RD/WH KS1 D11 31 TS62 64 21 24 32 1 64 1 CB1 5 1 B1 3 TS63 L46 TS53 B 3 D2 TS54 TS58 3 2 1 D13 3 R16 2 D28 1 6 RD NC 2A 1A 2B 1B TS59 3 NC 2 P1 1 TS57 L2 63 41 7 21 CB3 COMPONENT INDEX - GROUND CONTROLS KS1 KEY SWITCH TS57 PLATFORM ROTATE TOGGLE SWITCH L2 LED - CHECK ENGINE TS58 CB1 ENGINE CIRCUIT BREAKER, 15A L45 LED - PLATFORM OVERLOAD TS59 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) L46 LED - CABLE TENSION TS61 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CB2 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 PRIMARY BOOM UP / DOWN TOGGLE SWITCH P4 FUNCTION ENABLE SWITCH TS63 TURNTABLE ROTATE TOGGLE SWITCH CB3 CIRCUIT BREAKER, 15A (OPTION) R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U33 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CB7 HIGH IDLE CIRCUIT BREAKER R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED U34 LOAD SENSE MODULE CR1 START RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED TIME DELAY RELAY - 2 SECONDS, 10A R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED 8 CR2 IGNITION / FUEL RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR4 HIGH IDLE RELAY TS52 CR5 HORN RELAY TS53 ENGINE START TOGGLE SWITCH CR17 HYDRAULIC OIL COOLER RELAY (OPTION) TS54 FUEL SELECT TOGGLE SWITCH CR19 TURNTABLE SPEED REDUCTION RELAY RPM SELECT TOGGLE SWITCH CR23 DRIVE LIGHTS RELAY (OPTION) CR34 PRIMARY BOOM SPEED REDUCTION RELAY G6 HOUR METER H6 PLATFORM OVERLOAD ALARM Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 124 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics CONTROL HARNESS 2 3 GR/WH + RD NOTE: DASHED LINES INDICATE OPTIONS. 6 7 8 6 - 125 TO PLATFORM RD OUTPUT GR/WH Platform Control Box Wiring Diagram SWITCH PANEL CWLITE WH TS49 BRN - C1 BR Ford DSG-423 EFI Engine S-60/S-65 Ford Engine Models (CE) Ford MSG-425 EFI Engine 4BK OR 5 DCBA P26BAT BK 1 2+ U35 BK R20 WH 3- 5 JIB P26BAT BK RD LS18 CABLE CR27 BKC134PWR RD LS18 ES0396R S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BRN JC3 BR BK BRN GND RD RD-E STOP BR OPT. P134PWR RD-H1+ CR13-#86 RD CR14 C134PWR RD TS7 WH D23 BR RD RD D24 C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 E LS18 CR30 C40LS OR December 2013 F TS14 WH C42LS OR/RD JIB Part No.147753 BR (S-65 OPT.) P26ESTP BK P23BAT WH C7P-2 HG P24FS WH P22BAT BK C7P-1 C2P C7P C9 J3P24FS WH C3P 12V BATT F.S. 3BRN C19JSV GR/WH C4P-7 C4P 1 C18PRR GR/BK C4P-6 C7P 11 C17PRL GR C4P-5 BR-GND 1 C15PLD OR/BK C4P-3 D88 C14PLU OR C4P-2 D89 C129JDA BL C3P-10 TS8 J8-P109LS GR/WH C3P-12 F.S. U13 C59CNK BL/BK C3P-11 L47+ C1P-12 BK C132PLI1 ALC-500 P26BAT BK C9-1 P2 C4P-10 BK C132PLI2 J8 J2 P25FS RD C9-3 TS2 L KJ I 6 P24FS WH C9-2 TS4 BR 1 C45GEN GR/WH C2P-7 C46HRN GR C2P-5 C39LP BL/RD C2P-1 C42LS OR/RD C2P-4 C6TRF WH/RD C3P-6 C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C1P C2P C3P C4P C7P 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 GR/BK C133PLA C3P-12 C165TRS WH/RD J1 C33STR BK C1P-7 GR/BK-L4 SENSOR GND BR C27AUX RD C1P-1 C28TTA RD/BK C164PES RD/WH 1 P134PWR RD C2P-6 P162JPW OR C28TTA RD/BK C1P-2 RD-TILT C163PLS WH/BK NM GND BR C28TTA RD/BK C1P-2 C160JPL WH/RD BATGRN C7P-3 P162JPW OR D40 C159STC BL/WH D39 GND BR + C143DEL BL/BK H1 C144DER BL/WH BRN C13DE BL/RD C29MS RD/WH GR/BK-L4 P134PWR RD LS18 CWLITE BK BRN BRN CWLITE WH TS49

December 2013 Section 6 • Schematics Platform Control Box Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 125 6 - 126 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) 6 - 127 6 - 128 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (CE) AB C DE FGH I J K LM N 1 CONTROL HARNESS TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) WH CR30#30 BK/RD C1P-9 BK/WH C1P-8 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 RD CR14-#86 BR GND STUD GR/BK H1 (D39) BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 WH CR27#87A GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 2 TS3 TS4 TS15 L4 D12++ L1 1 + TS49 JC3 D10 + BK JC7 TS2 RD BK P22BAT 3 NOTE: DASHED LINES INDICATE OPTIONS. 1 ROCKER / STEER OPTION. 6 1 L47 WH WH 16 L48 TS48 4 CR13 WH TS9 TS8 TS1 TS7 TS14 NO P3 NC 5 P2 RD RD D27 6 COMPONENT INDEX TS3 FUEL SELECT TOGGLE SWITCH TS4 RPM SELECT TOGGLE SWITCH C1 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS7 PLATFORM ROTATE TOGGLE SWITCH TS8 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CR13 JIB SELECT RELAY (S-65 OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CR14 JIB VALVE RELAY (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH CR27 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR30 RELAY - LIMIT SWITCH (LIFT / DRIVE OPTION) TS47 GENERATOR (OPTION) TS48 DRIVE LIGHTS (OPTION) 7 CR76 RELAY - LOAD SENSE AUX RECOVERY H1 TILT ALARM U13 ALC500 JOYSTICK CONTROLLER CARD JC3 JOYSTICK - DRIVE / STEER U35 TIME DELAY RELAY JC7 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L1 LED - DRIVE ENABLE L4 LED - PLATFORM OVERLOAD L47 LED - CABLE TENSION L48 LED - TILT ALARM LS18 PLATFORM OVERLOAD LIMIT SWITCH 8 P2 EMERGENCY STOP BUTTON P3 HORN BUTTON R20 RESISTOR - 4700W TS1 AUXILIARY PUMP TOGGLE SWITCH TS2 ENGINE START TOGGLE SWITCH ES0396R Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 128 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) 6 - 129 6 - 130 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) AB C DE FGH IJ K LM N C41RPM OR/BK C41RPM OR/BK P22LS BK 1 P22LS BK P134 RD P134 RD C28TTA RD/BK D89 LS18A C28TTA RD/BK P26ESTP BK C132PLI2 BK P24FS WH BR OR NO BK P26ESTP BK TS4 D88 WH NC RD P2 FS1 C9P-3 ENGINE BK RD RPM LS18 C9P-1 P25FS RD P24FS WH C1P-12 C132PLI BL/WH WH C2P-6 P134PWR GR/BK RD C9P-2 AUXILIARY PUMP TS2 TS6 ENGINE GLOW C7P-1 R20 TS1 START PLUG 2 4.7KW P26ESTP BK + P26ESTP BK P22BAT BK P3 H1 C1P-7 HIGH - C4P-10 LT BR LOW L4 29 GR/BK RD/BK + COM D12 5 2 SEC. CB2 TB134 D39 NO C4B-10 BK C1P-8 C1P-9 D40 8 C1P-1 3 15A P1 B1 2 RD C1B-12 C7B-1 C3P-12 C1P-2 C7P-2 - RD RD C2B-6 C2P-5 3 U35 30A 4 1 3 D4 RD (AUX + FE) KS1 4 5 D3 RD (AUX) 3 TB22 C133PLA BL/WH WH TS54 B PLAT C46HRN GR C28TTA RD/BK ENGINE C41RPM OR/BK P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 1 GND ENGINE GLOW FUNC. ENABLE 6 C27AUX RD C1B-1 U34 START PLUG U33 RD 7 PUMP AUXILIARY 2 10A D64 LOW BK + HIGH 2 SEC. RD 12 8 5 9 NO 4 C3B-12 C1B-2 C7B-2 RD - BK C1B-7 C2B-5 38 WH GR/BK D2 TB27 TB33 TB41 H6 L45 TB23 1 START RELAY C1B-8 TB134 WH CB1 2 TACHOMETER 15A 3 START INPUT U1 TB24 4 AUXILIARY ON TB20 RD CR1 5 GROUND IGN / START NO 6 BATTERY MODULE TB34 D13 TB35 C3 7 KEY POWER CR4 NO CR4 CB3 3mF 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 NO BRN C5-3 TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-23 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID OIL TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER 8 POWER RELAY ES0186U STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP 6 - 130 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 RD 23 8 6 - 131 Deutz D2011L03i Models (CE) NC 21 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND EDCBA 22 6 BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 BRSNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD S-60 • S-65 • S-60 TRAX • S-65 TRAX 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE S-60 HC • S-60X • S-60XC 15 TB31 H3 TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION. 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT 9 C3P-5 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL 1 BR Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 C16-1 C16-2 LIMIT SWITCH RD C37-2 PRIMARY BOOM ALC-500 JOYSTICK EXTEND Y25 EXTEND PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 PRIMARY BOOM RETRACT C6-9 C9PER BK/RD C30-1 C30-2 RETRACT PRIMARY BOOM December 2013 TB9 EXTEND / RETRACT Part No.147753 FLOW CONTROL Y15 F 1J8 5 I HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J2 P26EST WH 3 C2P-4 J3 1 C8 RD 22 21 LST1O 21 BR NC DRIVE ENABLE C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH D24 P22LS BK 21 BK NC WH LSB1RO - BOOM RETRACT C40LS OR C2B-2 C6-40 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C6-31 C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N C41RPM OR/BK RD (AUX & FE) P22LS BK RD (AUX) P134 RD BR C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (CE) 6 - 131 6 - 132 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX DeutzTD2011L04i Models (CE) 6 - 133 6 - 134 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX DeutzTD2011L04i Models (CE) AB C DE FGH IJ K LM N C41RPM OR/BK P22LS BK C41RPM OR/BK P134 RD P22LS BK 1 P22LS BK C28TTA RD/BK P134 RD P134 RD C28TTA RD/BK D89 P26ESTP BK BN OR LS18A NO BK P2 FS1 C9P-3 P26ESTP BK WH NC RD BK RD-(FS) C9P-2 P24FS WH LS18 WH-(FS) P25FS RD C9P-1 P24FS WH RD C1P-12 C132PLI BL/WH TS2 C2P-6 C134PWR GR/BK TS6 R20C7P-1 COM START ON C34SA BK/WH TS4 4.7K BK-(FS) ENGINE GLO PLUG C9P-1 ENGINE 2 SPEED P3 TS1 C4P-10 LT BR GR/BK L48 H1 RD/BK 5 29 C4B-10 BK C1P-8 FOOTSW. HIGH P22BAT BK 2 SEC + AUX. PUMP FOOTSW. LOW C1P-7 C1P-1 C33STR BK C1B-12 D39 D40 C1P-2 10A C2B-6 NO C3P-12 C7P-2 U34 - D12 CB2 RD TB134 C2P-5 3 8 C1B-7 C1B-8 C1P-9 P1 RD (AUX + FE) 3 15AMP. C7B-1 RD (AUX) RD RD 2 TB132 D4 D3 B1 4 TS54 KS1 TB22 13 P4 C41RPM OR/BK B 1 PLAT 45 C133PLA BL/WH WH P23BAT WH TS51 C27AUX RD C1B-1 TS52 TS56 3 GRD 6 C46HRN GR C28TTA RD/BK C35RPM BK/RD RD U33 7 PUMP 5 29 ON FUNC. ENABLE LOW RPM BK LOADSENSE 2 SEC + G. PLUG ENGINE SPEED MODULE AUXILIARY ENGINE HIGH RPM START 12 8 BK C3B-12 C1B-2 C7B-2 NO TIMER30 C2B-5 4 RD - D64 U16 3 U35 8 TB34 NO WH D2 TB27 TB33 10A RD P20BAT RD GR/BK C1B-9 TB41 L45 TB23 1 START RELAY TB134 2 TACHOMETER CB1 3 START INPUT U1 4 AUX. ON TB20 15AMP. RD TB24 5 GROUND IGN./START D13 TB35 6 BATTERY MODULE CR1 7 KEY PWR. + NO 8 KEY BYPASS L2 C3 3MF 9 IGN./FUEL ON TB46 CR2 10 ENG. FAULT CB3 NO 5 15AMP. RD TB21 CR2 C5-3 WH D22 C21IGN WH P22BAT BK C46HRN GR C28TTA RD/BK C6-28 CR4 CR4 P116HYD RD P134TTS RD C6-26 NO C41RPM OR/BK C27AUX RD R33STR BK C21IGN2 WH TB26 TB25 C34SA BK/WH C6-27 C21IGN WH F22 70A C107AF RD C6-23 P134FB WH CR5 C5-14 C26TS WH/RD C5-18 +BAT WH NO C5-16 C25PS WH/BK +AUX RD 6 ALTERNATOR R46HRN BK C6-10 C5-5 -GND BRN EXCT. C5-2 30 86 AC 87a 87 MODULE 85 CR17 S8 MOM N.O. TIME DELAY FB1 H2 R116 OR R21IGN WH C5-4 WH C5-11 C5-22 S-500 B RD CB7 15A 12 V BAT. BAT. DC B1 + - PR1 PR2 STA. NO NO D52 PR2 CBA M2 M3 NO - + PR2 BRN + G6 C5-1 TILT ALARM SW2 SW3 RD HOLD BK BRN _ NC NO WH PULL IN REGULATOR BK IND. M1 SW3 LEVEL SENSOR NO 7 SERVICE HORN RELAY BRN ES0387H HYD. OIL TEMP. SWITCH SERVICE HORN POWER RELAY OIL TEMPERATURE GLOW PLUG RELAY RPM MODULE HIGH IDLE RELAY 8 (OPTION) FUEL SOLENOID SWITCH GLOW PLUG HIGH RPM SOLENOID COOLING FAN FLASHING BEACONS OPTION HOUR METER OIL PRESSURE ENGINE CHECK LED IGN./START RELAY SWITCH STARTER MOTOR AUXILIARY POWER RELAY AUXILIARY PUMP 6 - 134 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 RD 23 8 6 - 135 Deutz TD2011L04i Models (CE) NC 21 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND EDCBA 22 6 BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 BRSNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD S-60 • S-65 • S-60 TRAX • S-65 TRAX 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE S-60 HC • S-60X • S-60XC 15 TB31 H3 TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION. 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT 9 C3P-5 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 C16-1 C16-2 LIMIT SWITCH RD C37-2 PRIMARY BOOM ALC-500 JOYSTICK EXTEND Y25 EXTEND PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 PRIMARY BOOM RETRACT C6-9 C9PER BK/RD C30-1 C30-2 RETRACT PRIMARY BOOM December 2013 TB9 EXTEND / RETRACT Part No.147753 FLOW CONTROL Y15 F 1J8 5 I HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J2 P26EST WH 3 C2P-4 J3 1 C8 RD 22 21 LST1O 21 BR NC DRIVE ENABLE C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N C41RPM OR/BK RD (AUX & FE) P22LS BK RD (AUX) P134 RD BR C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (CE) 6 - 135 6 - 136 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models, (CE) 6 - 137 6 - 138 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 138 8 AUX 7 BK BRN 5 BK/RD-35C 4 P48PWR WH 3 2 4 BK-22D 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) Deutz D2011L03i Engine and Deutz TD2011L04i Engine CR1 6 CR2 RD CR45 RD BRN BK-ISM1 CR4 C21IGN WH CB3-2 RD U33 AB WH U34-8 BRN RD-24B BRN C32 CB7 WH-21B (1) CB7 BK/RD C21IGN WH C5-11 12 BRN GND BRN P48PWR WH C45-87 S-60 • S-65 • S-60 TRAX • S-65 TRAX BAT BRN BK C5-5 8 GR/BK H6 7 RD-TS52 6 RD-TS51 5 BK C7B-1 3 BL/WH-C1B-12 1 RD H6 S-60 HC • S-60X • S-60XC BRN BK/RD-CR4 BK/RD C5 P20BAT RD C5-18 C32 P20BAT RD RD - TB134-3D C6 WH - ISM#9 C5-7 WH - CR2 BK C6-10 WH/RD-6D RD-27C BRN RD/WH-3D C4B 35GR/RD C4B-102 U34 BRN BK-22C1 CR19 CR34 WH C5-4 (BROWN) BR - GND GR C2B-5 OR C5-1 C3B 8 C21IGN WH (GREEN) 9 C2B CR5 C132PLI2 BL/WH C1B-12 (BLACK)P134PWR RD-134-2D C C1BGR/BK-L45 RD-TS61 RD-ISM4 C6 C5 RD/BK-ALARM (GREY) RD/BK-TS61 WH/RD-R2 CR17 RD/WH-CR34 WH/RD-R4 WH-TS62 WH/BK-TS62 RD/WH-R16 OR C38-2 WH/RD-CR19 RD/WH-TS61 BK-TS63 BK/WH-TS63 RD-CB3 + BK/RD-TS63 OR-TS59 C6-19 H6 OR/BK-TS59 GR-TS57 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 GR/BK-TS57 GR/WH-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 RD-CB2 C2PBD RD/BK C3B-2 RD-CB1 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 DE C3PBF RD/WH C3B-3 BK RD 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 WH C4TRL WH C3B-4 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 OPT C6TRF WH/RD C3B-6 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 C7PBE BK C3B-7 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 Part No.147753 December 2013 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 C133PLA GR/BK C3B-12 C14PLU OR C4B-2 14 PLATFORM LEVEL UP 14 C14PLU OR C6-14 C15PLD OR/BK C4B-3 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C17JU GR C4B-5 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 BATTERY POWER C19JSV GR/WH C4B-7 12V DC F 19 JIB SELECT VALVE (S-65 OPTION) 19 20 +12 VOLT POWER (1) 20 P20BAT RD P20BAT RD BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 G WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 WH U34-2 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 RD-CB1 WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 CABLE #1 WH/RD-L2- 18/22 RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 RD-TS51 C27AUX RD C1B-1 26 OIL TEMPERATURE SWITCH 26 C27AUX RD C6-27 H WH/RD-C6-32 C29MS RD/WH C1B-3 BK-ISM3 27 AUXILARY PUMP 27 C29MS RD/WH C5-24 CABLE #2 BK-TS52 C30FWD WH C1B-4 18/19 RD/WH-TS61 BK/WH-TS56 29 MOTOR STROKE 29 C30FWD WH C5-21 RD/WH-R16 BK/RD-CR4 C31REV WH/BK C1B-5 WH/RD-R4 30 PROPEL FORWARD 30 C31REV WH/BK C5-20 WH/RD-R2 OR/BK-ISM2 C32BRK WH/RD C1B-6 HARNESS TO BRN-GND 31 PROPEL REVERSE 31 C32BRK WH/RD C5-23 C1B-2 C28TTA RD/B C6-28 SWITCH PANEL BK BL-TS58 C33STR BK C1B-7 RD C1B-10 C36SCC BL C6-36 WH BL/BK-L46+ C34SA BK/WH C1B-8 RD H6+ C34SA BK/WH C5-22 C2B-4 C42LS OR/RD C6-31 P134FB WH-C6-23 32 BRAKE 32 C35RPM BK/RD C1B-9 RD-KS C1B-11 C37SCW BL/BK C6-37 RD-U34-2 33 START ENGINE 33 C39LP BL/RD C2B-1 C4 34 GLOW PLUG 34 C40LS1 OR C2B-2 C7 IJ C40LS1 OR C6-40 C2 35 HIGH FUNCTION SPEED 35 C41RPM OR/BK C2B-3 C3 FUNCTION C41RPM OR/BK C5-2 C5 HARNESS 39 (UNUSED) 39 C129JDA BL C3B-10 C1 RD/BK-ALARM C6-19 C6 C6 C45GEN GR/WH C5-12 40 BOOM STOWED 40 C45GEN GR/WH C2B-7 C59CNK BL/BK C3B-11 41 ALTERNATOR PULS PICKUP 41 C59CNK BL/BK C6-11 P134PWR RD C2B-6 NOTE: DASHED LINES INDICATE OPTIONS. 44 JIB DOWN DESCENT ALARM D3044P134FB RD C6-23 C6 P134BAT BK C6-25 45 GENERATOR OPTION 45 P134BAT RD C6-24 59 RETRACT BOOM LED 59 P134TTS RD C6-26 + C3 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 (UNUSED) 210 C4 K LM C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 BRN C6-20 P109ANG GR/WH C4B-9 C2 ENGINE C6-34 SNSR BR C4B-4 C6 BRN HARNESS BK C6-33 C123PBS RD/BK C4B-8 RD C6-13 C13DE BL/RD C4B-1 C5 WH BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-U34-9 4 4 AUX PWR UNIT WH-25D ES0186U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT N

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) NM L KJ I HG FE DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) BK/RD-TB9D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 BK/WH-TB8D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-1 BL/BK-TB59D BK-TB22D WH/RD-TB26 RD/WH-R16 RD-TB24D WH-TB21D BK/RD-TB35D RD/WH-CR34#87A RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D RD-C32-7 WH/BK-TB5D OR/BK-TB15D WH-TB4D OR-TB14D WH/RD-R2 BL-TB44D GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 C32-6 RD-TB20C RD-P1-2 GR/BK-H6(-) RD-KS1-2 32 NO P4 D3 TS51 63 41 L45 + 33 44 D64 + 3 + NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 RD/WH B 3 5 R16 R14 NC TS54 TS58 6 2A 1A 3 2 1 D13 3 2B 1B 2 D28 1 NC RD P1 D2 L2 TS59 7 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS KS1 KEY SWITCH TS57 PLATFORM ROTATE TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L2 LED - CHECK ENGINE TS58 CB3 CONTROLS CIRCUIT BREAKER, 15A L45 LED - PLATFORM OVERLOAD TS59 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CB7 CIRCUIT BREAKER, 15A (OPTION) L46 LED - CABLE TENSION TS61 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER P1 EMERGENCY STOP BUTTON TS62 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CR2 START RELAY P4 FUNCTION ENABLE SWITCH TS63 TURNTABLE ROTATE TOGGLE SWITCH CR4 IGNITION / FUEL RELAY R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR5 HIGH IDLE RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED U33 IGNITION START MODULE CR17 HORN RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED U34 LOAD SENSE MODULE CR19 HYDRAULIC OIL COOLER RELAY (OPTION) R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED TIME DELAY RELAY - 2 SECONDS, 10A CR23 TURNTABLE SPEED REDUCTION RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS52 NOTE: DASHED LINES INDICATE OPTIONS. Deutz D201E1S0L1806J3i Engine G6 PRIMARY BOOM SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH Deutz TD2011L04i Engine H6 TS56 RPM SELECT TOGGLE SWITCH HOUR METER GLOW PLUG TOGGLE SWITCH PLATFORM OVERLOAD ALARM Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 139 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 139 6 - 140 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 141 6 - 142 Downloaded from www.Manualslib.com manuals search engine

LM N 2+ U35 CWLITE WH TS49 BK ES0186U 3- 5 BK R20 P26BAT BK P2 CONTROL HARNESS C134PWR RD LS18 TO PLATFORM P26BAT BK SWITCH PANEL GR/WH RD GR/WH C19JSV GR/WH TS7 BR BK JIB C19JSV GR/WH C4P-7 RD RD LS18 CABLE BRN JC3 BR GR/WH + BK OPT. BRN GND RD OUTPUT RD-E STOP C134PWR RD BRN - C1 P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 CR14 NOTE: DASHED LINES INDICATE OPTIONS. RD RD C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 LS18 D23 C40LS OR BR D24 C42LS OR/RD OR WH P23BAT WH C7P-2 I TS14 WH P22BAT BK C7P-1 JIB BR (S-65 OPT.) P26ESTP BK C19JSV GR/WH C4P-7 GH P24FS WH C18PRR GR/BK C4P-6 C2P C7P C9 J3P24FS WH C17PRL GR C4P-5 C3P 12V BATT F.S. 3BRN C15PLD OR/BK C4P-3 C4P 1 C14PLU OR C4P-2 C7P 11 C129JDA BL C3P-10 TS8 BR-GND 1 J8-P109LS GR/WH C3P-12 D88 D89 C59CNK BL/BK C3P-11 L47+ P26BAT BK C9-1 P2 F.S. P25FS RD C9-3 TS2 U13 P24FS WH C9-2 TS4 C1P-12 BK C132PLI1 ALC-500 C4P-10 BK C132PLI2 J8 J2 C45GEN GR/WH C2P-7 December 2013 S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) DE F 6 C46HRN GR C2P-5 Part No.147753 1 C42LS OR/RD C2P-4 C6TRF WH/RD C3P-6 C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C1P Downloaded from www.Manualslib.com manuals search engine C2P C3P C4P C7P 1 BR 2 C4P(BR) J7 C3P(GR) C2P(BK) 1 C1P(GY) Platform Control Box Wiring Diagram P109ANG GR/WH 9 C35RPM BK/RD C1P-9 GR/BK C133PLA C3P-12 S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 GR/BK-L4 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 C28TTA RD/BK C164PES RD/WH 1 C27AUX RD C1P-1 P134PWR RD C2P-6 P162JPW OR RD-TILT AB C C163PLS WH/BK C28TTA RD/BK C1P-2 Deutz D2011L03i Engine GND BR Deutz TD2011L04i Engine Section 6 • Schematics C160JPL WH/RD C28TTA RD/BK C1P-2 D39 P162JPW OR BATGRN C7P-3 + C159STC BL/WH D40 GND BR H1 C143DEL BL/BK BRN C144DER BL/WH C13DE BL/RD C29MS RD/WH GR/BK-L4 P134PWR RD LS18 CWLITE BK BRN BRN CWLITE WH TS49 6 - 142 2 4 6 8 3 5 7