s60

Section 6 • Schematics December 2013 Electrical Schematic, S-65/S60 TRAX/S65 TRAX Deutz D2011L03i Models (ANSI / CSA) 6 - 43 6 - 44 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (ANSI / CSA) AB C DE FG H I J K LM N C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK 1 P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 C7P-1 TS1 AUXILIARY 2 PUMP + P22BAT BK P3 H1 HIGH - LOW L48 RD/BK D12 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 B1 2 RD TB134 C2B-6 C7B-1 C2P-5 C1P-2 C7P-2 RD RD D4 RD (AUX + FE) 4 1 3 D3 RD (AUX) KS1 4 5 TB22 C46HRN GR WH TS54 B 3 PLAT 6 C28TTA RD/BK ENGINE C41RPM OR/BK 1 GND P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 ENGINE GLOW FUNC. ENABLE C27AUX RD C1B-1 START PLUG RD 7 PUMP AUXILIARY D64 LOW BK HIGH 12 8RD C32 C2B-5 C1B-2 C7B-2 RD BK C1B-7 4 D2 TB27 TB33 WH TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A 3 START INPUT U1 TB24 4 AUXILIARY ON TB20 RD CR1 5 GROUND IGN / START NO 6 BATTERY MODULE TB34 D13 TB35 C3 7 KEY POWER CR4 NO CR4 CB3 3mF TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 NO BRN C5-3 WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-23 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID OIL TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER 8 ES0186U POWER RELAY STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP 6 - 44 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 45 Deutz D2011L03i Models (ANSI / CSA) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND EDCBA BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW DRIVE ENABLE 10 C3P-4 LEFT 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL 1 BR Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 F 1 5 J8 10 HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 8 NC 7 BR GROUND BOX BK SPEED REDUCTION 14 13 6 WH OPERATIONAL LIMIT SWITCH NO 2 TB1 Y22 3 TB3 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 1 C6-2 UP C163PLS WH/BK 11 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 12 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 I P24 4 J3 P26EST WH 3 J2 C2P-4 1 C8 RD 22 21 LST1O C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK 21 BR NC DRIVE ENABLE C13DRE BL/RD BK LIMIT SWITCH WH 14 13 C40LS OR NO LST2O - STOWED ANGLE C42LS OR/RD RD DRIVE SPEED REDUCTION D23 D24 P22LS BK C10 BR 22 21 LIMIT SWITCH 21 BK NC C40LS OR C2B-2 C6-40 C6-11 BL/BK WH LSB1RO - BOOM RETRACT C6-31 C37-3 BK 14 13 DRIVE / ROTATE SPEED RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N RD (AUX & FE) RD (AUX) BR C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (ANSI / CSA) 6 - 45 6 - 46 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) 6 - 47 6 - 48 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) AB C DE FG H I JK LM N P22LS BK P22LS BK P22LS BK P134 RD P134 RD 1 P134 RD C28TTA RD/BK C28TTA RD/BK C41RPM OR/BK C41RPM OR/BK P26ESTP BK P26ESTP BK C2P-6 C134PWR GR/BK P2 BK-(FS) RD-(FS) C9P-3 P25FS RD P24FS WH BK WH-(FS) C9P-2 P24FS WH RD C9P-1 FS1 TS2 TS6 C7P-1 RD/BK TS1 2 P3 P22BAT BK AUX. PUMP START ON C34SA BK/WH C1P-8 TS4 FOOTSW. HIGH C1P-1 ENGINE GLO PLUG FOOTSW. LOW H1 L48 ENGINE SPEED RD/BK C1P-2 C33STR BK C1P-7 C2B-6 D40 CB2 TB134 C3P-12 C7P-2 C1B-7 C1B-8 C1P-9 D12 15AMP. C2P-5 P1 RD D4 RD (AUX + FE) RD RD 2 C7B-1 D3 RD (AUX) 3 B1 4 TB22 4 1 35 C133PLA BL/WH WH TS54 KS1 C46HRN GR C28TTA RD/BK C41RPM OR/BK B 1 PLAT 6 P23BAT WH TS51 C27AUX RD C1B-1 TS52 TS56 P4 3 GRD FUNC. ENABLE RD 7 PUMP ON LOW RPM C35RPM BK/RD BK G. PLUG ENGINE SPEED 12 8 C3B-12 C1B-2 C7B-2 AUXILIARY ENGINE TIMER30 HIGH RPM C32 C2B-5 START RD BK U16 D64 NO 4 WH D2 TB27 TB33 TB34 TB23 RD P20BAT RD GR/BK C1B-9 TB41 1 START RELAY 2 TACHOMETER CB1 3 START INPUT U1 4 AUX. ON TB20 15AMP. RD TB24 5 GROUND IGN./START D13 TB35 6 BATTERY MODULE CR1 7 KEY PWR. + TB134 NO 8 KEY BYPASS L2 C3 3MF 9 IGN./FUEL ON TB46 CR2 10 ENG. FAULT CB3 NO 15AMP. RD CR2 5 C5-3 WH TB21 D22 C21IGN WH P22BAT BK C46HRN GR C28TTA RD/BK C6-28 CR4 CR4 P116HYD RD P134TTS RD C6-26 NO C41RPM OR/BK C27AUX RD R33STR BK C21IGN2 WH TB26 TB25 C34SA BK/WH C6-27 C21IGN WH F22 70A C107AF RD C6-23 P134FB WH CR5 C5-14 C26TS WH/RD C5-18 +BAT WH NO C5-16 C25PS WH/BK +AUX RD ALTERNATOR R46HRN BK C6-10 C5-5 -GND EXCT. BRN 6 C5-2 30 86 A C 87a 87 MODULE 12 V 85 CR17 PR1 MOM N.O. TIME DELAY DC NO R116 OR R21IGN WH C5-4 WH C5-11 C5-22 S-500 7 RD M2 CB7 15A BAT. BAT. + - PR2 NO S8 D52 PR2 CBA M3 NO - STA. + PR2 BRN + HM C5-1 H2 RD HOLD FB1 _ WH PULL IN REGULATOR TILT ALARM SW2 SW3 BK IND. BK BRN NC NO M1 FAN SW3 LEVEL SENSOR B NO SERVICE HORN RELAY BRN HYD. OIL TEMP. SWITCH SERVICE HORN POWER RELAY OIL TEMPERATURE GLOW PLUG RELAY RPM MODULE HIGH IDLE RELAY (OPTION) FUEL SOLENOID SWITCH HIGH RPM SOLENOID COOLING FAN FLASHING BEACONS GLOW PLUG OPTION HOUR METER OIL PRESSURE IGN./START RELAY SWITCH 30 SEC GLOW PLUG TIMER STARTER MOTOR ENGINE CHECK LED AUXILIARY POWER RELAY AUXILIARY PUMP 8 ANSI/CSA 6 - 48 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 49 Deutz TD2011L04i Models (ANSI / CSA) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND EDCBA BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT DRIVE ENABLE 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT BL/BK 10 C3P-4 C36SCC BL C1B-10 CDE2 6 9 C3P-5 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 F 1 5 J8 10 HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 8 NC 7 BR GROUND BOX BK SPEED REDUCTION 14 13 6 WH OPERATIONAL LIMIT SWITCH NO 2 TB1 Y22 3 TB3 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 1 C6-2 UP C163PLS WH/BK 11 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 12 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 I P24 4 J3 P26EST WH 3 J2 C2P-4 1 C8 RD 22 21 LST1O C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK 21 BR NC DRIVE ENABLE C13DRE BL/RD BK LIMIT SWITCH WH 14 13 C40LS OR NO LST2O - STOWED ANGLE C42LS OR/RD RD DRIVE SPEED REDUCTION D23 D24 P22LS BK C10 BR 22 21 LIMIT SWITCH 21 BK NC C40LS OR C2B-2 C6-40 C6-11 BL/BK WH LSB1RO - BOOM RETRACT C6-31 C37-3 BK 14 13 DRIVE / ROTATE SPEED RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N RD (AUX & FE) RD (AUX) BR C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (ANSI / CSA) 6 - 49 6 - 50 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 51 6 - 52 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 52 8 BRN 6 CB7 BK/RD CB3-2 RD C32 S-65 MODELS 1 Ground Control Box Terminal Strip Wiring Diagram, S-65 Section 6 • Schematics BAT BRN BRN S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) AUX 7 CR1 CR2 RD 5 CR45 3 1 Deutz D2011L03i Engine and Deutz TD2011L04i Engine RD BRN 4 BK 2 BK-ISM1 CR4 C21IGN WH P48PWR WH 4 BK-22D AB WH ISM9 BRN RD-24B 3 5 BK C7B-1 S-60 • S-65 • S-60 TRAX • S-65 TRAX CB7 BK C5-5 WH-21B BK/RD-35C C21IGN WH C5-11 6 RD-TS51 S-60 HC • S-60X • S-60XC 7 RD-TS52 BK/RD-CR4 BK/RD C5 8 C5-18 C32 12 C6 C5 BK C6-10 WH/RD-6D RD-27C BRN RD/WH-3D BRN BK-22C1 CR19 CR34 WH C5-4 GR C2B-5 OR C5-1 C21IGN WH C CR5 RD-ISM4 C6 RD-TS61 WH/RD-R2 CR17 RD/BK-ALARM WH/RD-R4 RD/BK-TS61 RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-TS63 BK/WH-TS63 DC TERMINAL BASE (TB) B A C6-19 BK/RD-TS63 1 OR-TS59 1 PRIMARY BOOM UP C1PBU RD C3B-1 DE OR/BK-TS59 C1PBU RD C6-1 D29GR-TS57 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C3B-2 GR/BK-TS57 C2PBD RD/BK C6-2 BK GR/WH-TS57 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C3B-3 RD RD-CB2 C3PBF RD/WH C6-3 WH RD-CB1 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C3B-4 C4TRL WH C6-4 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C3B-5 GND BRN OPT C5TRR WH/BK C6-5 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C3B-6 C6TRF WH/RD C6-6 7 PRIMARY BOOM EXTEND 7 C7PBE BK C3B-7 C7PBE BK-LS5 C6-7 Part No.147753 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C3B-8 December 2013 C8PBR BK/WH C6-8 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C3B-9 C9PER BK/RD C6-9 14 PLATFORM LEVEL UP 14 C14PLU OR C4B-2 C14PLU OR C6-14 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C4B-3 C15PLD OR/BK C6-15 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C4B-5 F C17JU GR C6-17 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C4B-6 BATTERY POWER C18JD GR/BK C6-18 12V DC C19JSV GR/WH C4B-7 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD BRN 20 +12 VOLT POWER (1) 20 P20BAT RD P20BAT RD P20BAT RD BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 G BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 C5-7 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 C4B RD-CB1 (BROWN) WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 H WH/RD-L2- C3B RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 (GREEN) CABLE #1 RD-TS51 C27AUX RD C1B-1 18/22 C27AUX RD C6-27 C2B WH/RD-C6-32 26 OIL TEMPERATURE SWITCH 26 C29MS RD/WH C1B-3 (BLACK) BK-ISM3 C29MS RD/WH C5-24 BK-TS52 27 AUXILARY PUMP 27 C30FWD WH C1B-4 C1B I BK/WH-TS56 C30FWD WH C5-21 (GREY) RD/WH-TS61 BK/RD-CR4 29 MOTOR STROKE 29 C31REV WH/BK C1B-5 CABLE #2 RD/WH-R16 C31REV WH/BK C5-20 18/19 WH/RD-R4 OR/BK-ISM2 30 PROPEL FORWARD 30 C32BRK WH/RD C1B-6 WH/RD-R2 BRN-GND C32BRK WH/RD C5-23 BK BL-TS58 31 PROPEL REVERSE 31 C33STR BK C1B-7 RD WH BL/BK-L46+ 32 BRAKE 32 C34SA BK/WH C1B-8 C1B-12 C177LS BL/ RD C6-21 RD-KS1-2 C34SA BK/WH C5-22 HARNESS TO 33 START ENGINE 33 C35RPM BK/RD C1B-9 C1B-2 C28TTA RD/BK C6-28 SWITCH PANEL 34 GLOW PLUG 34 C39LP BL/RD C2B-1 C1B-10 C36SCC BL C6-36 35 HIGH FUNCTION SPEED 35 C40LS1 OR C2B-2 C1B-11 C37SCW BL/BK C6-37 C40LS1 OR C6-40 C2B-4 C42LS OR/RD C6-31 39 (UNUSED) 39 C41RPM OR/BK C2B-3 J C41RPM OR/BK C5-2 C4 C129JDA BL C3B-10 FUNCTION RD/BK-ALARM C6-19 C7 HARNESS C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 C2 C6 C59CNK BL/BK C3B-11 C3 C59CNK BL/BK C6-11 C5 P134PWR RD C2B-6 C1 P134FB RD C6-23 C6 P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 41 ALTERNATOR PULS PICKUP 41 P134TTS RD C6-26 NOTE: DASHED LINES INDICATE OPTIONS. 44 JIB DOWN DESCENT ALARM D3044 C6 45 GENERATOR OPTION 45 59 RETRACT BOOM LED 59 + C3 134 LOAD WEIGHING LIM. SW. +12V (1) 134 K LM N 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 (UNUSED) 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 BRN C6-20 P109ANG GR/WH C4B-9 C2 ENGINE C6-34 SNSR BR C4B-4 C6 BRN HARNESS BK C6-33 C123PBS RD/BK C4B-8 RD C6-13 C13DE BL/RD C4B-1 C5 WH BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0186U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BL-TB44D RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-5 RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A BK-TB22D WH/RD-TB26 BK/RD-TB9D RD/WH-R16 RD-TB24D WH-TB21D BK/RD-TB35D BK/WH-TB8D RD/WH-CR34#87A RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 D64 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 5 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 + RD/WH B +3 R16 R14 D2 TS58 TS54 3 3 2 1 D13 2 D28 1 6 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH ES0186U CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 IGNITION START MODULE Deutz D2011L03i Engine CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED Deutz TD2011L04i Engine CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 53 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 53 6 - 54 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 55 6 - 56 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0186U CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN GH C19JSV GR/WH C4P-7 J3 C18PRR GR/BK C4P-6 3 C17PRL GR C4P-5 1 C15PLD OR/BK C4P-3 11C14PLU OR C4P-2 1C129JDA BL C3P-10 TS8 C2PJ8-P109LS GR/WH C3P-12 C3P C4PC59CNK BL/BK C3P-11 L47+ C7PP26BAT BK C9-1 P2 F.S.P25FS RD C9-3 TS2 C9P24FS WH C9-2 TS4 F.S. C45GEN GR/WH C2P-7 December 2013 DE F U13 C46HRN GR C2P-5 C1P Part No.147753 ALC-500 C2P J8 J2 C42LS OR/RD C2P-4 C3P 6 C6TRF WH/RD C3P-6 C4P 1 C123PBS RD/BK C4P-8 C7P C7PBE BK C3P-7 C13DE BL/RD C4P-1 C7P C8PBR BK/WH C3P-8 12V BATT C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 Platform Control Box Wiring Diagram, S-65 1 BR 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 P134PWR RD C2P-6 C164PES RD/WH 1 C27AUX RD C1P-1 RD-TILT P162JPW OR AB C C163PLS WH/BK C28TTA RD/BK C1P-2 8 GND BR Deutz D2011L03i Engine C160JPL WH/RD C28TTA RD/BK C1P-2 Deutz TD2011L04i Engine P162JPW OR BATGRN C7P-3 C159STC BL/WH GND BR D40 C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH Section 6 • Schematics RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 56 2 4 6 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 TS2 TS6 1 4 JC3 5 6 6 1 L47 + WH WH 16 BK 7 + L1 WH CR13 TS1 TS48 NC TS8 + TS47 P2 TS9 L48 TS7 TS14 NO P3 BK RD RD D27 C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE Deutz D2011L03i Engine L48 LED - CABLE TENSION Deutz TD2011L04i Engine P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS4 ENGINE START TOGGLE SWITCH TS6 RPM SELECT TOGGLE SWITCH TS7 GLOW PLUG TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0186U Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 57 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Deutz Engine Models (ANSI / CSA) 6 - 57 6 - 58 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 59 6 - 60 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) AB C DE FG H I J K LM N C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK 1 P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 C7P-1 TS1 AUXILIARY 2 PUMP + P22BAT BK P3 H1 HIGH - LOW L48 RD/BK D12 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 B1 2 RD TB134 C2B-6 C7B-1 C2P-5 C1P-2 C7P-2 RD RD D4 RD (AUX + FE) 4 1 3 D3 RD (AUX) KS1 4 5 TB22 C46HRN GR WH TS54 B 3 PLAT 6 C28TTA RD/BK ENGINE C41RPM OR/BK 1 GND P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 ENGINE GLOW FUNC. ENABLE C27AUX RD C1B-1 START PLUG RD 7 PUMP AUXILIARY D64 LOW BK HIGH 12 8RD C32 C2B-5 C1B-2 C7B-2 RD BK C1B-7 4 D2 TB27 TB33 WH TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A 3 START INPUT U1 TB24 4 AUXILIARY ON TB20 RD CR1 5 GROUND IGN / START NO 6 BATTERY MODULE TB34 D13 TB35 7 KEY POWER CR4 NO CR4 CB3 TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 C5-3 NO BRN WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-34 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID WATER TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH 8 ES0193U ALTERNATOR STARTER POWER RELAY STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP Perkins 404-22 Engine 6 - 60 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-65/S60 TRAX/S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 61 Perkins Engine Models (ANSI / CSA) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Perkins 404-22 Engine EDCBA BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 CDE2 9 C3P-5 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 F 1 5 J8 10 HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 8 NC 7 BR GROUND BOX BK SPEED REDUCTION 14 13 6 WH OPERATIONAL LIMIT SWITCH NO 2 TB1 Y22 3 TB3 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 1 C6-2 UP C163PLS WH/BK 11 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 12 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 I P24 4 J3 P26EST WH 3 J2 C2P-4 1 C8 RD 22 21 LST1O C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK 21 BR NC DRIVE ENABLE C13DRE BL/RD BK LIMIT SWITCH WH 14 13 C40LS OR NO LST2O - STOWED ANGLE C42LS OR/RD RD DRIVE SPEED REDUCTION D23 D24 P22LS BK C10 BR 22 21 LIMIT SWITCH 21 BK NC C40LS OR C2B-2 C6-40 C6-11 BL/BK WH LSB1RO - BOOM RETRACT C6-31 C37-3 BK 14 13 DRIVE / ROTATE SPEED RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N RD (AUX & FE) RD (AUX) BR C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-65/S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 61 6 - 62 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 63 6 - 64 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 64 8 BRN 6 5 CB7 BK/RD RD CB3-2 C32 21 1 Ground Control Box Terminal Strip Wiring Diagram, S-65 Section 6 • Schematics BRN 4 BK-22D S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) BAT 7 CR1 CR2BRN RD CR45 3 3 AUX RD BRN 4 5 BK C7B-1 6 RD-TS51 Perkins 404-22 Engine BK-ISM1 CR4 C21IGN WH P48PWR WH 7 RD-TS52 AB WH ISM9 BRN RD-24B 8 12 S-60 • S-65 • S-60 TRAX • S-65 TRAX CB7 BK BK C5-5 WH-21B (1) BK/RD-35C C21IGN WH C5-11 C5 S-65 MODELS S-60 HC • S-60X • S-60XC BK/RD-CR4 BK/RD C5 C5-18 C32 C6 BK C6-10 WH/RD-6D BRN RD/WH-3D WH C5-4 RD-27C OR C5-1 BK-22C1 BRN GR C2B-5 CR19 CR34 C21IGN WH C CR5 RD-ISM4 C6 RD-TS61 WH/RD-R2 CR17 RD/BK-ALARM WH/RD-R4 RD/BK-TS61 RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-TS63 BK/WH-TS63 DC TERMINAL BASE (TB) B A C6-19 BK/RD-TS63 1 OR-TS59 1 PRIMARY BOOM UP C1PBU RD C3B-1 DE OR/BK-TS59 C1PBU RD C6-1 GR-TS57 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C3B-2 GR/BK-TS57 C2PBD RD/BK C6-2 GR/WH-TS57 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C3B-3 RD-CB2 C3PBF RD/WH C6-3 RD-CB1 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C3B-4 C4TRL WH C6-4 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C3B-5 GND BRN OPT C5TRR WH/BK C6-5 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C3B-6 C6TRF WH/RD C6-6 BRN D52 7 PRIMARY BOOM EXTEND 7 C7PBE BK C3B-7 P20BAT RD December 2013 C7PBE BK-LS5 C6-7 P20BAT RD BK 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C3B-8 RD C8PBR BK/WH C6-8 C5-7 WH 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C3B-9 C9PER BK/RD C6-9 C4B Part No.147753 14 PLATFORM LEVEL UP 14 C14PLU OR C4B-2 (BROWN) C14PLU OR C6-14 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C4B-3 C3B C15PLD OR/BK C6-15 (GREEN) 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C4B-5 F C17JU GR C6-17 C2B 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C4B-6 (BLACK) BATTERY POWER C18JD GR/BK C6-18 12V DC C19JSV GR/WH C4B-7 C1B (GREY) 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 20 +12 VOLT POWER (1) 20 P20BAT RD BRN-<GND> 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 G 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 RD-CB1 WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 H WH/RD-L2- RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 CABLE #1 RD-TS51 C27AUX RD C1B-1 18/22 C27AUX RD C6-27 WH/RD-C6-32 26 OIL TEMPERATURE SWITCH 26 C29MS RD/WH C1B-3 BK-ISM3 C29MS RD/WH C5-24 BK-TS52 27 AUXILARY PUMP 27 C30FWD WH C1B-4 I BK/WH-TS56 C30FWD WH C5-21 RD/WH-TS61 BK/RD-CR4 29 MOTOR STROKE 29 C31REV WH/BK C1B-5 CABLE #2 RD/WH-R16 C31REV WH/BK C5-20 18/19 WH/RD-R4 OR/BK-ISM2 30 PROPEL FORWARD 30 C32BRK WH/RD C1B-6 WH/RD-R2 C32BRK WH/RD C5-23 BK BL-TS58 31 PROPEL REVERSE 31 C33STR BK C1B-7 RD WH BL/BK-L46+ 32 BRAKE 32 C34SA BK/WH C1B-8 C1B-12 C177LS BL/ RD C6-21 RD-H6+ C34SA BK/WH C5-22 HARNESS TO P134FB WH-C6-23 33 START ENGINE 33 C35RPM BK/RD C1B-9 C1B-2 C28TTA RD/BK C6-28 SWITCH PANEL RD-KS 34 GLOW PLUG 34 C39LP BL/RD C2B-1 C1B-10 C36SCC BL C6-36 35 HIGH FUNCTION SPEED 35 C40LS1 OR C2B-2 C1B-11 C37SCW BL/BK C6-37 C40LS1 OR C6-40 C2B-4 C42LS OR/RD C6-31 39 (UNUSED) 39 C41RPM OR/BK C2B-3 J C41RPM OR/BK C5-2 C4 C129JDA BL C3B-10 FUNCTION RD/BK-ALARM C6-19 C7 HARNESS C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 C2 C6 C59CNK BL/BK C3B-11 C3 C59CNK BL/BK C6-11 C5 P134PWR RD C2B-6 C1 P134FB RD C6-23 C6 P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 41 ALTERNATOR PULS PICKUP 41 P134TTS RD C6-26 BK 44 JIB DOWN DESCENT ALARM D3044 RD C6 WH 45 GENERATOR OPTION 45 NOTE: DASHED LINES INDICATE OPTIONS. 59 RETRACT BOOM LED 59 K 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 DUAL CAPACITY +12V 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 C6-20 P109ANG GR/WH C4B-9 C2 ENGINE LM N C6-34 SNSR BR C4B-4 C6 BRN HARNESS C6-33 C123PBS RD/BK C4B-8 C6-13 C13DE BL/RD C4B-1 C5 BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0193U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BL-TB44D RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-5 RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A BK-TB22D WH/RD-TB26 BK/RD-TB9D RD/WH-CR34#87A RD-TB24D WH-TB21D BK/RD-TB35D BK/WH-TB8D RD/WH-R16 RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 D64 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 + RD/WH B +3 5 R16 R14 D2 TS58 6 TS54 3 3 2 1 D13 2 D28 1 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 IGNITION START MODULE CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH ES0193U CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH Perkins 404-22 Engine CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 65 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 65 6 - 66 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 67 6 - 68 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0193U CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN GH C19JSV GR/WH C4P-7 J3 C18PRR GR/BK C4P-6 3 C17PRL GR C4P-5 1 C15PLD OR/BK C4P-3 11C14PLU OR C4P-2 1C129JDA BL C3P-10 TS8 C2PJ8-P109LS GR/WH C3P-12 C3P C4PC59CNK BL/BK C3P-11 L47+ C7PP26BAT BK C9-1 P2 F.S.P25FS RD C9-3 TS2 C9P24FS WH C9-2 TS4 F.S. C45GEN GR/WH C2P-7 December 2013 DE F U13 C46HRN GR C2P-5 C1P Part No.147753 ALC-500 C2P J8 J2 C42LS OR/RD C2P-4 C3P 6 C6TRF WH/RD C3P-6 C4P 1 C123PBS RD/BK C4P-8 C7P C7PBE BK C3P-7 C13DE BL/RD C4P-1 C7P C8PBR BK/WH C3P-8 12V BATT C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 Platform Control Box Wiring Diagram, S-65 1 BR 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 P134PWR RD C2P-6 C164PES RD/WH 1 C27AUX RD C1P-1 RD-TILT P162JPW OR AB C C163PLS WH/BK C28TTA RD/BK C1P-2 GND BR C160JPL WH/RD C28TTA RD/BK C1P-2 Perkins 404-22 Engine P162JPW OR BATGRN C7P-3 C159STC BL/WH GND BR D40 C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH Section 6 • Schematics RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 68 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX H1 (+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 TS2 TS6 1 4 JC3 5 6 6 1 L47 + WH WH 16 BK 7 + L1 WH CR13 TS1 TS48 NC TS8 + TS47 P2 TS9 TS7 TS14 L48 NO P3 BK RD RD D27 C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE L48 LED - CABLE TENSION P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS4 ENGINE START TOGGLE SWITCH TS6 RPM SELECT TOGGLE SWITCH TS7 GLOW PLUG TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0193U Perkins 404-22 Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 69 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram, S-65 S60 TRAX/S65 TRAX Perkins Engine Models (ANSI / CSA) 6 - 69 6 - 70 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Ford Engine Models (ANSI / CSA) 6 - 71 6 - 72 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Ford Engine Models (ANSI / CSA) AB C DE FG HI JK L MN 1 P134PWR RD P22LS BK P22LS BK P22LS BK P134PWR RD P134PWR RD C2P-6 P134PWR GR/BK C2B-6 RD P2 FS1 RD C9P-3 P25FS RD C28TTA RD/BK C28TTA RD/BK C41RPM OR/BK C41RPM OR/BK C9P-1 BK WH C9P-2 P24FS WH P26ESTP BK P26ESTP BK 2 C1P-2 TS1 TS2 D10 TS3 P24FS WH BK C2P-5 AUXILIARY ENGINE FUEL PUMP START SELECT TS4 C7P-1 P22BAT BK C7B-1 ENGINE D11 TS53 RPM FUEL L48 SELECT P210PWR BK 2 P3 H1 4 TB134 RD D40 WH C7P-2 D101 D12 KS1 CB2 1 3 TB210 4 5 3 15A P1 TB22 C1P-1 C1P-7 C2P-1 C1P-9 RD 3 PLAT 1 GND 6 D4 RD D3 RD 7 ZONE A OFF 12 8 GR/BK C28TTA RD/BK P23BAT WH TS51 C27AUX RD TS52 C33STR BK C39LP BL/RD TS54 C35RPM RD/BK C1B-9 C32 C46HRN GR ENGINE ZONE B ENGINE START RPM P4 4 P20BAT RD AUXILIARY FUNCTION PUMP ENABLE CB1 C1B-2 C7B-2 C1B-1 C1B-7 TB41 C2B-1 15A C2B-5 TB33 BL/RD TB39 RD TB24 CR1 D2 TB23 TB27 NO RD TB134 D13 TB35 RD P24BAT RD TB20 CR2 CR4 NO NC 5 CB3 C21ING WH TB21 C35RPM RB/BK 15A C5-3 TS64 ENGINE FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD FAULT L2 LINK C27AUX RD C5-2 C5-19 C5-8 GR BAT+ 1 C5-5 C5-11 C5-13 BL/WH PR8 C5-9 1 CR19 NO C21ING WH C5-10 6 BAT- M4 C5-18 M3 CR17 C6-23 P134FB WH CR5 C6-26 RD C6-27 Ford DSG 423 Engine Ford MSG 425 Engine NO NO STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD REGULATOR A PR1 R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA NO C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 12V DC S C108ESL BL/WH FEH(658) PIN 6 BR I M2 BK PIN 18 C127TSW GR FEH(458) PIN 6 - S8 GY/RD GY/RD + C39LP BL/RD FEH(72)PIN 7 GY/YL GN/WH C5-1 FB1 FB1 C35RPM BK/RD FEH(307A) PIN 23 RD BR/WH BK/BL WH/GN RD/GR RD/GN WH/BK WH/BK 7 C6-10 BK BRN + G6 B1 M1 SW4 H2 C FORD ENGINE FORD ENGINE - NO HARNESS HARNESS ES0396R 1 FORD DSG 423 ENGINE ONLY BRN BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) CR1 HOUR METER (OPTION) (OPTION) RELAY LEVEL SENSOR IGNITION / START AUXILIARY PUMP RELAY FUEL SENSOR OIL COOLER FAN POWER RELAY LPG LOCKOUT (OPTION) AUXILIARY PUMP FUEL SENSOR 8 FORD 42 PIN CONNECTOR LPG LOCKOUT (REFER TO SPECIFIC FORD CHECK ENGINE LED ENGINE HARNESS DIAGRAM, ENGINE FAULT FOR YOUR ENGINE MODEL) TOGGLE SWITCH Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 72 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60X and S-60XC C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 73 Ford Engine Models (ANSI / CSA) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT DRIVE ENABLE 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT BL/BK 10 C3P-4 C36SCC BL C1B-10 CDE2 6 9 C3P-5 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRI. BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 CR53 22 21 Y15 CR69 NC GR RD 14 13 LST3S - ZONE A BR NO PRIMARY BOOM BR 6 21 BK STOWED ANGLE WH SAFETY LIMIT SWITCH GF 1 GR/WH C3-12 P109LS GR/WH C6-16 GR/WH 1 45 2 WH 4 32 1 22 21 TS75 L51 L50 C6-38 C212LO GR/BK OR BK/WH NC LSB1ES - PRIMARY BOOM J8 C169LED2 BL 5 C6-30 C211LO BL/BK RD BK EXTEND CAPACITY ZONE B 10 C6-21 BL/RD BK BL 14 13 SAFETY LIMIT SWITCH C6-25 BL BR NO C169LED1 GR LSB1EO - PRIMARY BOOM ZONE A J133 J134 BK/WH EXTEND CAPACITY BK BK OPERATIONAL LIMIT SWITCH BL SNSR BR 8 7 BL/RD C1-12 C177LS BL/WH 3 BL 4 32 1 BR 22 21 LST3O - ZONE A B 6 P134 RD NC GROUND BOX A ZONE SELECT 2 RD SPEED REDUCTION P109TS GR/WH BR 14 13 OPERATIONAL LIMIT SWITCH BK NO C184PL WH WH CR52 4 321 22 21 CR68 P210PWR NC BK P4 TB210 14 13 TB1 NO C6-12 Y22 3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 2 C6-2 UP C163PLS WH/BK 1 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 11 PRI. BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM IH P26 ESTP R16 R14 C118LS OR UP / DOWN 7.5W 10W Y12 Y21 FLOW CONTROL C3PBF RD/WH C29-1 C29-2 TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 C8 RD 22 21 LST1O P26EST WH 3 J2 C2P-4 21 BR NC DRIVE ENABLE 1 BK LIMIT SWITCH C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK WH 14 13 C13DRE BL/RD NO LST2O - STOWED ANGLE RD DRIVE SPEED REDUCTION D23 D24 C40LS OR C10 BR 22 21 LIMIT SWITCH C42LS OR/RD 21 BK NC C40LS OR C2B-2 C6-40 P22LS BK WH LSB1RO - BOOM RETRACT C6-31 14 13 DRIVE / ROTATE SPEED C6-11 BL/BK RD NO LIMIT SWITCH C37-3 BK BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S NO LOOSE CABLE LIMIT SWITCH P22LS BK C3B-11 TB59 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C6-24 L46 C4B-2 TS9 P134 RD TB134 BK C4B-3 13 L47 C4P-2 C14PLU OR NO DOWN PLATFORM C4P-3 C15PLD OR/BK UP LEVEL 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN UP PLAT. LEVEL DOWN WH TB15 C4P-6 C18JD/PRR GR/BK C4B-6 TB18 C4P-5 C17JU/PRL GR C4B-5 ML TS7 C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT PLATFORM C6-17 C17JU/PRL GR C22-1 C22-2 PLATFORM ROTATE LEFT ROTATE CW TB17 CCW CW TS57 CCW PLAT. ROTATE C6-19 C129 RD/BK DESCENT ALRM H4 N C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH RD (AUX & FE) RD (AUX) BR

December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Ford Engine Models (ANSI / CSA) 6 - 73 6 - 74 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 75 6 - 76 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 76 8 7 6 2 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics WH-21C TS64 S-60X and S-60XC, Ford Engine Models (ANSI / CSA) Ford DSG-423 EFI Engine C7PBE BK TS63 CR53 CR68 BK S-65 MODELS Ford MSG-425 EFI Engine C2PBD RD/BK TS61 CR69 1 CB52 4 BK-22D 3 GND BR C212LO GR/BK C6-38 5 BK C7B-1 AB 6 RD-TS51 CR1 CR2 CR4 C211LO BL/BK C6-30 7 RD-TS52 CR45 38 S-60 • S-65 • S-60 TRAX • S-65 TRAX BRN BK C5-5 RD-24B WH-C5-11 S-60 HC • S-60X • S-60XC BK-33C 12 C5 C5 C32 C6 C32 C6 C6 BK-46R WH/RD-6D RD-27C BRN 4 C7PBE BK-7D C BK-22C (1) RD CB3-2WH C5-4 GR-C2B-5 BRNOR C5-1 BRN CR19 CR34 P48PWR WHC21IGN WH21A (1) CR5 C21IGN WH C2PBD RD/BK-2D 5 RD/WH-3D WH-23C (2) WH-C5-19 WH/RD-R2 CR17 WH/RD-R4 OR C6-29 DE RD/WH-R16 RD/WH-TS61 RD-CB3 RD/BK-ALARM C6-19 TOGGLE SWITCH ENGINE FAULT D C TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 C5-8 GR RD-TS61 C2PBD RD/BK C3B-2 Part No.147753 RD/BK-ALARM 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 GND BRN RD/BK-CR68-87A C3PBF RD/WH C3B-3 P48PWR WH C45-87 C3PBF RD/WH C6-3 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C3B-4 December 2013 C4TRL WH C6-4 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C3B-5 C5TRR WH/BK C6-5 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C3B-6 C6TRF WH/RD C6-6 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE BK C3B-7 OPT C7PBE RD C6-7 BK-CR69-87A 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C3B-8 F C8PBR BK/WH C6-8 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C3B-9 C9PER BK/RD C6-9 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C4B-2 C14PLU OR C6-14 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C4B-3 C15PLD OR/BK C6-15 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C17JU GR C4B-5 C17JU GR C6-17 GR-TS57 17 PLATFORM ROTATE LEFT 17 C18JD GR/BK C4B-6 C18JD GR/BK C6-18 GR/BK-TS57 18 PLATFORM ROTATE RIGHT 18 C19JSV GR/WH C4B-7 GH GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD BATTERY POWERP20BAT RD RD-CB2 P20BAT RD 12V DCP20BAT RD RD-CB1 20 +12 VOLT POWER (1) 20 BRN C21IGN WH CR17 #86 F19 20 +12 VOLT POWER (2) 20 C128RPM WH C5-9 WH TB21 C7 WH-HM 21 IGNITION POWER (1) 21 C4 BK-CR5 21 IGNITION POWER (2) 21 P22BAT BK C6-22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (1) 22 C5 22 +12 VOLT TO PLATFORM (2) 22 P23BAT WH C7B-2 C6 BK-C32-4 C6-39 RD CR2#86 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C4B I WH-KS1-3 23 KEYSWITCH POWER (2) 23 C27AUX RD C1B-1 (BROWN) 24 CIRCUIT BREAKER POWER 24 C27AUX RD C6-27 CABLE #1 RD-CB1 C29MS RD/WH C1B-3 C3B 18/22 C29MS RD/WH C5-24 (GREEN) 25 (UNUSED) 25 C30FWD WH C1B-4 C30FWD WH C5-21 C2B RD-CR19#86 26 (UNUSED) 26 C31REV WH/BK C1B-5 (BLACK) RD-TS51 27 AUXILARY PUMP 27 C31REV WH/BK C5-20 C32BRK WH/RD C1B-6 C1B RD/WH-TS61 29 MOTOR STROKE 29 C32BRK WH/RD C5-23 (GREY) J RD/WH-R16 C33STR BK C1B-7 WH/RD-R4 30 PROPEL FORWARD 30 CABLE #2 WH/RD-R2 C34SA BK/WH C1B-8 18/19 WH/RD-C6-32 31 PROPEL REVERSE 31 C1B-12 C177LS BL/RD C6-21 HARNESS TO BK CR1#86 32 BRAKE 32 C35RPM BK/RD C1B-9 SWITCH PANEL BK-TS52 33 START ENGINE 33 C35RPM BK/RD C5-18 C1B-2 C28TTA RD/BK C6-28 C39LP BL/RD C2B-1 34 (UNUSED) 34 C39LP BL/RD C5-10 C1B-10 C36SCC BL C6-36 C40LS1 OR C2B-2 C1B-11 C37SCW BL/BK C6-37 BL/RD-TS53 35 HIGH FUNCTION SPEED 35 C40LS1 OR C6-40 C2B-4 C42LS OR/RD C6-31 39 FUEL SELECT (GAS/LP) 39 C41RPM OR/BK C2B-3 C3B-12 P109LS GR/WH C6-16 C41RPM OR/BK C5-2 C4B-1 C13DE BL/RD C6-13 K C4B-4 SNSR GND BR C6-34 C45GEN GR/WH C5-12 C4B-8 C123PBS RD/BK C6-33 FUNCTION C45GEN GR/WH C2B-7 C4B-9 P109ANG GR/WH C6-20 HARNESS C59CNK BL/BK C3B-11 BRN C59CNK BL/BK C6-11 C6 40 BOOM STOWED 40 P134PWR RD C2B-6 P134FB RD C6-23 NOTE: DASHED LINES INDICATE OPTIONS. 41 ALTERNATOR PULS PICKUP 41 P134BAT BK C6-25 P134BAT RD C6-24 44 (UNUSED) 44 P134TTS RD C6-26 C3 P210PWR BK C6-12 BL/BK-L46+ 45 GENERATOR OPTION 45 59 RETRACT BOOM LED 59 P134FB WH-C6-23 134 LOAD WEIGHING LIM. SW. +12V (1) 134 RD-KS1-2 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 BRN ENGINE LM N C7 BRN C7B-3 HARNESS BK-P4 210 DUAL CAPACITY +12V 210 C5 C5 C2 C46HRN GR C2B-5 C46HRN GR CR5#86 C6 POWER TO PLATFORM 12V DC ES0396J C7P GROUND BOLT

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 TS52 RD-TS51-5 BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 1 BK-TB210D RD/BK-TB2D BR-G6(-) WH/RD-CR19#87 RD-C134D (2) BK-TS51-4 RD-R14 BR-GND STUD RD TS62-4 BK-TB22D BK-TB33D BK/RD-TB9D RD-TS51-1 BL/BK-TB59D WH-TB21D BL/RD-TB39D BK/WH-TB8D RD/WH-R16 RD-TB24D BR-L46(-) OR/BK-TB15D RD/WH-CR34#87A RD-TB20C BR-CR34#85 OR-TB14D RD-TB1D RD-C6-33 WH-TS51-2 GR-TB17D WH-TB23D GR/BK-TB18D WH/RD-TB26 WH/RD-R4 BK/RD-TB35D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 BK-P4 RD-TB20C RD-P1-2 32 33 NO P4 4 D3 D101 TS51 63 41 4 3 NO TS61 63 G6 41 WH/RD WH/RD D4 21 CB2 R2 R4 4 KS1 31 TS62 64 L46 24 64 1 1 B1 3 TS63 + RD/WH B +3 5 D11 32 1 TS53 R16 R14 NC TS54 21 6 2A 1A 3 2 1 D13 CB1 2B 1B RD 1 NC TS57 P1 D2 21 4 CB3 TS59 L2 3 7 2 1 3 6 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS62 TURNTABLE ROTATE TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED 8 CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED Ford DSG-42E3S03E96FJ I Engine CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED Ford MSG-425 EFI Engine CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS53 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS54 FUEL SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 RPM SELECT TOGGLE SWITCH KS1 TS59 PLATFORM ROTATE TOGGLE SWITCH HOUR METER PLATFORM LEVEL UP / DOWN TOGGLE SWITCH KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 77 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 77 6 - 78 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 79 6 - 80 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0396J CONTROL HARNESS TO PLATFORM SWITCH PANEL OPT. TS7 WH JK CR27 BR NOTE: DASHED LINES INDICATE OPTIONS. LIFT / DRIVE (OPTION) C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 OPT. D23 C40LS OR D24 C42LS OR/RD TS14 WH I P23BAT WH C7P-2 OPT. BR P26ESTP BK P22BAT BK C7P-1 GH P24FS WH C18PRR GR/BK C4P-6 F.S. J3P24FS WH C17PRL GR C4P-5 C9 3BRN C15PLD OR/BK C4P-3 F.S. 1 C14PLU OR C4P-2 11TS75-1 P109TS GR/WHJ8-P109LS GR/WH C3P-12 C2P 1C3P-12 P109LS GR/WHC59CNK BL/BK C3P-11 L47+ C3P C1P-12 C177LS BL/RD P26BAT BK C9-1 P2 C4P TS75-2 C184PL WH P25FS RD C9-3 TS2 C7P TS-3 SNSR BR P24FS WH C9-2 TS4 December 2013 DE F L51(-) C169LED1 GR U13 C1P Part No.147753 L50(-) C169LED2 BL ALC-500 C45GEN GR/WH C2P-7 C2P J8 J2 C46HRN GR C2P-5 C3P P109ANG GR/WH 6 C39LP BL/RD C2P-1 C4P C165TRS WH/RD 1 C7P SENSOR GND BR C42LS OR/RD C2P-4 C164PES RD/WH C6TRF WH/RD C3P-6 C7P Downloaded from www.Manualslib.com manuals search engine P162JPW OR C123PBS RD/BK C4P-8 12V BATT C163PLS WH/BK C7PBE BK C3P-7 Platform Control Box Wiring Diagram 1 BR GND BR 2 C13DE BL/RD C4P-1 C4P(BR) S-60X and S-60XC, Ford Engine Models (ANSI / CSA) C160JPL WH/RD J7 C8PBR BK/WH C3P-8 C3P(GR) P162JPW OR C40LS OR C2P-2 C2P(BK) C159STC BL/WH 1 C9PER BK/RD C3P-9 C1P(GY) GND BR C41RPM OR/BK C2P-3 C143DEL BL/BK 9 C30FWD WH C1P-4 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C144DER BL/WH J1 C1PBU RD C3P-1 RD/BK-L48 S-60 HC • S-60X • S-60XC C13DE BL/RD C31REV WH/BK C1P-5 P134PWR RD C2P-6 C29MS RD/WH 1 C2PBD RD/BK C3P-2 RD-TILT C36SCC BL C1P-10 AB C C3PBF RD/WH C3P-3 BATGRN C7P-3 8 C37SCW BL/BK C1P-11 Ford DSG-423 EFI Engine C5TRR WH/BK C3P-5 Ford MSG-425 EFI Engine C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C35RPM BK/RD C1P-9 C33STR BK C1P-7 C27AUX RD C1P-1 C28TTA RD/BK C1P-2 Section 6 • Schematics C28TTA RD/BK C1P-2 D40 RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 80 2 4 6 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 BL J8-5 GR/WH J8-6 ZONE A WH J8-2 BR J8-10 ZONE B GR J8-10 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/RD C1P-9 BL/RD C2P-1 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS3 TS4 TS15 2 D12 3 JC7 1 4 D10 JC3 5 6 TS2 6 1 L47 7 + +WH L1 + + 16 + TS9 TS1 NO TS7 TS14 P3 WH NC L48 L51 TS50 L50 P2 ZONE A ZONE SELECT ZONE B 1000 500 BK BK BK RD C1 COMPONENT INDEX TS7 PLATFORM ROTATE TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CR14 JIB SELECT RELAY (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR30 BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS50 ZONE SELECT TOGGLE SWITCH H1 LIMIT SWITCH (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE Ford DSG-423 EFI Engine L48 LED - CABLE TENSION Ford MSG-425 EFI Engine L50 LED - TILT ALARM L51 P2 LED - ZONE A P3 LED - ZONE B TS1 EMERGENCY STOP BUTTON TS2 HORN BUTTON TS3 AUXILIARY PUMP TOGGLE SWITCH TS4 ENGINE START TOGGLE SWITCH FUEL SELECT TOGGLE SWITCH RPM SELECT TOGGLE SWITCH ES0396J Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 81 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60X and S-60XC, Ford Engine Models (ANSI / CSA) 6 - 81 6 - 82 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Deutz D2011L03i Models (ANSI/CSA) 6 - 83 6 - 84 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC Deutz D2011L03i Models (ANSI/CSA) AB C D E FG H I J K L MN 1 C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 2 C7P-1 TS1 AUXILIARY PUMP + P22BAT BK P3 H1 P210PWR BK HIGH - LOW L48 RD/BK D12 D101 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 C2B-6 C7B-1 C1P-2 C7P-2 TB210 RD RD B1 2 RD TB134 C2P-5 D4 RD (AUX + FE) D3 RD (AUX) 4 1 3 KS1 TB22 4 5 C46HRN GR WH TS54 C28TTA RD/BK ENGINE C41RPM OR/BK 3 6 P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH ZONE A RPM C35RPM BK/RD C1B-9 B PLAT ENGINE GLOW OFF C27AUX RD C1B-1 START PLUG 1 GND ZONE B D64 RD 7 PUMP AUXILIARY P4 LOW BK FUNCTION HIGH 12 8RD ENABLE C32 C2B-5 C1B-2 C7B-2 RD BK C1B-7 4 D2 TB27 TB33 WH TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 C3 7 KEY POWER CR4 NO CR4 CB3 3mF TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 NO BRN C5-3 WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-23 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID OIL TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER 8 ES0186U POWER RELAY STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP 6 - 84 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60X and S-60XC C41RPM OR/BK 1 3 C159STC BL/WH 2 3 4 TB30 5 6 23 8 6 - 85 Deutz D2011L03i Models (ANSI/CSA) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND DCBA BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT 9 C3P-5 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL 1 BR Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM ALC-500 JOYSTICK 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRI. BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 CR53 22 21 Y15 CR69 NC GR RD 14 13 LST3S - ZONE A BR NO PRIMARY BOOM BR 6 21 BK STOWED ANGLE WH SAFETY LIMIT SWITCH GF 1 GR/WH C3-12 P109LS GR/WH C6-16 GR/WH 1 45 2 WH 4 32 1 22 21 TS75 L51 L50 7 BL/RD C6-38 C212LO GR/BK OR BK/WH NC LSB1ES - PRIMARY BOOM J8 C169LED2 BL 5 C6-30 C211LO BL/BK RD BK EXTEND CAPACITY ZONE B 10 C6-21 BL/RD BK BL 14 13 SAFETY LIMIT SWITCH C6-25 BL BR NO C169LED1 GR LSB1EO - PRIMARY BOOM ZONE A J133 J134 BK/WH EXTEND CAPACITY BK BK OPERATIONAL LIMIT SWITCH BL SNSR BR 8 C1-12 C177LS BL/WH 3 BL 4 32 1 BR 22 21 LST3O - ZONE A B 6 P134 RD NC GROUND BOX 2 RD SPEED REDUCTION ZONE SELECT BR 14 13 OPERATIONAL LIMIT SWITCH A BK NO P109TS GR/WH WH CR52 4 321 22 21 C184PL WH CR68 NC P4 TB210 P210PWR 14 13 TB1 BK NO C6-12 Y22 3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 2 C6-2 UP C163PLS WH/BK 1 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 11 PRI. BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM IH P26 ESTP R16 R14 C118LS OR C29-2 UP / DOWN 7.5W 10W Y12 Y21 FLOW CONTROL C3PBF RD/WH C29-1 TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 C8 RD 22 21 LST1O P26EST WH 3 J2 C2P-4 21 BR NC DRIVE ENABLE 1 BK LIMIT SWITCH C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK WH 14 13 C13DRE BL/RD NO LST2O - STOWED ANGLE RD DRIVE SPEED REDUCTION D23 D24 C10 BR 22 21 LIMIT SWITCH 21 BK NC C40LS OR C2B-2 C6-40 C40LS OR WH LSB1RO - BOOM RETRACT C6-31 14 13 DRIVE / ROTATE SPEED C42LS OR/RD RD NO LIMIT SWITCH P22LS BK BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 C3P-11 C59CNK BL/BK TS9 P134 RD C3B-11 C6-11 BL/BK 13 Downloaded from www.Manualslib.com manuals search engine L47 TB134 BK C6-24 C37-3 BK NO DOWN PLATFORM C4P-2 C14PLU OR C4B-2 UP LEVEL C4P-3 C15PLD OR/BK C4B-3 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN UP PLAT. LEVEL DOWN WH TB15 C4P-6 C18JD/PRR GR/BK C4B-6 TB18 C4P-5 C17JU/PRL GR C4B-5 ML TS7 C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT PLATFORM C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) ROTATE TB17 PLATFORM ROTATE LEFT (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C6-19 C129 RD/BK DESCENT ALRM H4 N C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH RD (AUX & FE) RD (AUX) BR

December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Deutz D2011L03i Models (ANSI/CSA) 6 - 85 6 - 86 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC DeutzTD2011L04i Models (ANSI/CSA) 6 - 87 6 - 88 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60X and S-60XC DeutzTD2011L04i Models (ANSI/CSA) AB C DE FG H I JK LM N P22LS BK P22LS BK P22LS BK P134 RD P134 RD 1 P134 RD C28TTA RD/BK C28TTA RD/BK C41RPM OR/BK C41RPM OR/BK P26ESTP BK P26ESTP BK C2P-6 C134PWR GR/BK P2 BK-(FS) RD-(FS) C9P-3 P25FS RD P24FS WH BK WH-(FS) C9P-2 P24FS WH RD C9P-1 FS1 TS2 TS6 C7P-1 RD/BK TS1 2 P3 P22BAT BK AUX. PUMP START ON C34SA BK/WH C1P-8 TS4 FOOTSW. HIGH C1P-1 ENGINE GLO PLUG FOOTSW. LOW H1 L48 ENGINE SPEED RD/BK C1P-2 C33STR BK C1P-7 C2B-6 D40 CB2 TB134 C3P-12 C7P-2 C1B-7 C1B-8 C1P-9 D12 15AMP. C2P-5 P1 RD D4 RD (AUX + FE) RD RD 2 C7B-1 D3 RD (AUX) 3 B1 4 TB22 4 1 35 C133PLA BL/WH WH TS54 KS1 C46HRN GR C28TTA RD/BK C41RPM OR/BK B 1 PLAT 6 P23BAT WH TS51 C27AUX RD C1B-1 TS52 TS56 P4 3 GRD FUNC. ENABLE RD 7 PUMP ON LOW RPM C35RPM BK/RD BK G. PLUG ENGINE SPEED 12 8 C3B-12 C1B-2 C7B-2 AUXILIARY ENGINE TIMER30 HIGH RPM C32 C2B-5 START RD BK U16 D64 NO 4 WH D2 TB27 TB33 TB34 TB23 RD P20BAT RD GR/BK C1B-9 TB41 1 START RELAY 2 TACHOMETER CB1 3 START INPUT U1 4 AUX. ON TB20 15AMP. RD TB24 5 GROUND IGN./START D13 TB35 6 BATTERY MODULE CR1 7 KEY PWR. + TB134 NO 8 KEY BYPASS L2 C3 3MF 9 IGN./FUEL ON TB46 CR2 10 ENG. FAULT CB3 NO 15AMP. RD CR2 5 C5-3 WH TB21 D22 C21IGN WH P22BAT BK C46HRN GR C28TTA RD/BK C6-28 CR4 CR4 P116HYD RD P134TTS RD C6-26 NO C41RPM OR/BK C27AUX RD R33STR BK C21IGN2 WH TB26 TB25 C34SA BK/WH C6-27 C21IGN WH F22 70A C107AF RD C6-23 P134FB WH CR5 C5-14 C26TS WH/RD C5-18 +BAT WH NO C5-16 C25PS WH/BK +AUX RD ALTERNATOR R46HRN BK C6-10 C5-5 -GND EXCT. BRN 6 C5-2 30 86 A C 87a 87 MODULE 12 V 85 CR17 PR1 MOM N.O. TIME DELAY DC NO R116 OR R21IGN WH C5-4 WH C5-11 C5-22 S-500 7 RD M2 CB7 15A BAT. BAT. + - PR2 NO S8 D52 PR2 CBA M3 NO - STA. + PR2 BRN + HM C5-1 H2 RD HOLD FB1 _ WH PULL IN REGULATOR TILT ALARM SW2 SW3 BK IND. BK BRN NC NO M1 FAN SW3 LEVEL SENSOR B NO SERVICE HORN RELAY BRN HYD. OIL TEMP. SWITCH SERVICE HORN POWER RELAY OIL TEMPERATURE GLOW PLUG RELAY RPM MODULE HIGH IDLE RELAY (OPTION) FUEL SOLENOID SWITCH HIGH RPM SOLENOID COOLING FAN FLASHING BEACONS GLOW PLUG OPTION HOUR METER OIL PRESSURE IGN./START RELAY SWITCH 30 SEC GLOW PLUG TIMER STARTER MOTOR ENGINE CHECK LED AUXILIARY POWER RELAY AUXILIARY PUMP 8 ANSI/CSA 6 - 88 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60X and S-60XC C41RPM OR/BK 1 6 3 4 TB30 5 6 23 8 6 - 89 Deutz TD2011L04i Models (ANSI/CSA) 5 C159STC BL/WH 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND DCBA JC3 3 C159STC BL/WH BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X • S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 CDE2 9 C3P-5 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH ALC-500 JOYSTICK 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRI. BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 CR53 Y15 CR69 GR RD 22 21 LST3S - ZONE A BR NC PRIMARY BOOM BR 6 21 BK STOWED ANGLE WH 14 13 SAFETY LIMIT SWITCH NO BK/WH LSB1ES - PRIMARY BOOM GF 1 GR/WH C3-12 P109LS GR/WH C6-16 GR/WH 1 45 2 WH 4 32 1 BK 22 21 EXTEND CAPACITY TS75 L51 L50 C6-38 C212LO GR/BK OR BL NC SAFETY LIMIT SWITCH J8 C169LED2 BL 5 C6-30 C211LO BL/BK RD BR ZONE B 10 C6-21 BL/RD BK 14 13 LSB1EO - PRIMARY BOOM C6-25 BL BK/WH NO EXTEND CAPACITY C169LED1 GR BK OPERATIONAL LIMIT SWITCH ZONE A J133 J134 BL BK BR LST3O - ZONE A GROUND BOX SNSR BR 8 7 BL/RD C1-12 C177LS BL/WH 3 BL 4 32 1 RD 22 21 SPEED REDUCTION B 6 P134 RD BR NC OPERATIONAL LIMIT SWITCH A ZONE SELECT 2 BK P109TS GR/WH WH 14 13 NO C184PL WH CR52 4 321 22 21 CR68 P210PWR NC BK P4 TB210 14 13 TB1 NO C6-12 Y22 3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 2 C6-2 UP C163PLS WH/BK 1 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 11 PRI. BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM IH P26 ESTP R16 R14 C118LS OR UP / DOWN 7.5W 10W Y12 Y21 FLOW CONTROL C3PBF RD/WH C29-1 C29-2 TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 C8 RD 22 21 LST1O P26EST WH 3 J2 C2P-4 21 BR NC DRIVE ENABLE 1 BK LIMIT SWITCH C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK WH 14 13 C13DRE BL/RD NO LST2O - STOWED ANGLE RD DRIVE SPEED REDUCTION D23 D24 C40LS OR C10 BR 22 21 LIMIT SWITCH C42LS OR/RD 21 BK NC C40LS OR C2B-2 C6-40 P22LS BK WH LSB1RO - BOOM RETRACT C6-31 14 13 DRIVE / ROTATE SPEED C6-11 BL/BK RD NO LIMIT SWITCH C37-3 BK BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 C3P-11 C59CNK BL/BK TS9 P134 RD C3B-11 13 Downloaded from www.Manualslib.com manuals search engine L47 TB134 BK C6-24 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-2 UP LEVEL C4P-3 C15PLD OR/BK C4B-3 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN UP PLAT. LEVEL DOWN WH TB15 C4P-6 C18JD/PRR GR/BK C4B-6 TB18 C4P-5 C17JU/PRL GR C4B-5 ML TS7 C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT PLATFORM C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) ROTATE TB17 PLATFORM ROTATE LEFT (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C6-19 C129 RD/BK DESCENT ALRM H4 N C41RPM OR/BK P22LS BK P134 RD C28TTA RD/BK P26ESTP BK P24FS WH RD (AUX & FE) RD (AUX) BR

December 2013 Section 6 • Schematics Electrical Schematic, S-60X and S-60XC Deutz TD2011L04i Models (ANSI/CSA) 6 - 89 6 - 90 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 6 - 91 6 - 92 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 92 Deutz D2011L03i Engine BAT 7 C7PBE BK TS63 6 GR C2B-5 5 BK/RD-35C BK 4 P48PWR WH S-65 MODELS 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics Deutz TD2011L04i Engine BK C2PBD RD/BK TS61 CR69 1 S-60X and S-60XC, Deutz Engine Models (ANSI/CSA) 8 CR53 CR68 OPT AUX CB52 2 4 BK-22D GND BR C212LO GR/BK C6-38 3 AB RD-24B C211LO BL/BK C6-30 5 BK C7B-1 6 RD-TS51 CR45 7 RD-TS52 8 S-60 • S-65 • S-60 TRAX • S-65 TRAX RD 12 S-60 HC • S-60X • S-60XC BK-ISM1 CR1 BRN CR2 CR4 C21IGN WH C5 WH ISM9 C2PDB RD/BK-2D CB7 BRN CB7 BK/RD C21IGN WH C5-11 CB3-2 RD C7PBE BK-7D C32 C6 BRN BK/RD-CR4 BRN BK C5-5 WH-21B (1) 3 C6 C5-18 BK/RD C5 C32 C6 BK C6-10 BK-22C1 WH/RD-6D RD-27C BRN RD/WH-3D C BRN CR19 CR34 WH C5-4 OR C5-1 C21IGN WH CR5 RD-ISM4 CR17 RD-TS61 WH/RD-R2 DE RD/BK-ALARM WH/RD-R4 RD/BK-CR68-87A RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-CR69-87A BK/WH-TS63 RD/BK-ALARM C6-19 BK/RD-TS63 OR-TS59 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 OR/BK-TS59 GR-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 GR/BK-TS57 C2PBD RD/BK C3B-2 GR/WH-TS57 RD-CB2 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 RD-CB1 C3PBF RD/WH C3B-3 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 C4TRL WH C3B-4 Part No.147753 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 December 2013 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 GND BRN C6TRF WH/RD C3B-6 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 C7PBE BK C3B-7 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 BK RD 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 WH C14PLU OR C4B-2 C14PLU OR C6-14 F C15PLD OR/BK C4B-3 14 PLATFORM LEVEL UP 14 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C17JU GR C4B-5 17 PLATFORM ROTATE LEFT 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT 18 C18JD GR/BK C6-18 G C19JSV GR/WH C4B-7 BATTERY POWER 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 12V DCBRN 20 +12 VOLT POWER (1) 20 P20BAT RD P20BAT RD C4 P20BAT RD C3 BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 C5 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 C6 WH-HM 21 IGNITION POWER (2) 21 WH TB21 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C5-7 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 BK C32-4 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 C4B H WH-KS1-3 23 KEYSWITCH POWER (2) 23 (BROWN) RD-ISM6 24 CIRCUIT BREAKER POWER 24 RD-CR2 CABLE #1 RD-CB1 25 OIL PRESSURE SWITCH 25 C3B 18/22 WH-ISM10 26 OIL TEMPERATURE SWITCH 26 C25PS WH/BK C5-16 (GREEN) RD/WH-TS61 WH/RD-L2- 27 AUXILARY PUMP 27 I RD/WH-R16 RD-CR19#86 29 MOTOR STROKE 29 C26TS WH/RD C5-14 C2B WH/RD-R4 RD-TS51 30 PROPEL FORWARD 30 C27AUX RD C1B-1 (BLACK) CABLE #2 WH/RD-R2 31 PROPEL REVERSE 31 C27AUX RD C6-27 18/19 BK WH/RD-C6-32 32 BRAKE 32 C29MS RD/WH C1B-3 C1B RD BK-ISM3 33 START ENGINE 33 C29MS RD/WH C5-24 (GREY) WH BK-TS52 34 GLOW PLUG 34 C30FWD WH C1B-4 BK/WH-TS56 35 HIGH FUNCTION SPEED 35 C30FWD WH C5-21 C1B-12 C177LS BL/ RD C6-21 HARNESS TO BK/RD-CR4 39 (UNUSED) 39 C31REV WH/BK C1B-5 SWITCH PANEL 40 BOOM STOWED 40 C31REV WH/BK C5-20 C1B-2 C28TTA RD/BK C6-28 OR/BK-ISM2 41 ALTERNATOR PULS PICKUP 41 C32BRK WH/RD C1B-6 BRN-GND C32BRK WH/RD C5-23 C1B-10 C36SCC BL C6-36 JK C33STR BK C1B-7 C1B-11 C37SCW BL/BK C6-37 FUNCTION C34SA BK/WH C1B-8 C2B-4 C42LS OR/RD C6-31 HARNESS C34SA BK/WH C5-22 C35RPM BK/RD C1B-9 C4 C6 C39LP BL/RD C2B-1 C7 C40LS1 OR C2B-2 C2 C40LS1 OR C6-40 C3 C41RPM OR/BK C2B-3 C5 C41RPM OR/BK C5-2 C1 C6 NOTE: DASHED LINES INDICATE OPTION WIRES. 44 (UNUSED) 44 C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 45 GENERATOR OPTION 45 C59CNK BL/BK C3B-11 C59CNK BL/BK C6-11 BL/BK-L46+ 59 RETRACT BOOM LED 59 P134PWR RD C2B-6 RD-H6+ P134FB RD C6-23 + C3 P134FB WH-C6-23 134 LOAD WEIGHING LIM. SW. +12V (1) 134 P134BAT BK C6-25 RD-KS P134BAT RD C6-24 134 LOAD WEIGHING LIM. SW. +12V (2) 134 BK-P4 P134TTS RD C6-26 C46HRN GR C2B-5 134 LOAD WEIGHING LIM. SW. +12V (3) 134 P210PWR BK C6-12 210 DUAL CAPACITY +12V 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C6 C6-20 P109ANG GR/WH C4B-9 C5 ENGINE LM N C6-34 SNSR BR C4B-4 C2 HARNESS BRN C6-33 C123PBS RD/BK C4B-8 C6 BRN C6-13 C13DE BL/RD C4B-1 C5 BK RD WH BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0186U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT