s60

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 TS2 TS6 1 4 JC3 5 6 6 1 L47 + WH WH 16 BK 7 + L1 WH CR13 TS1 TS48 NC TS8 + TS47 P2 TS9 TS7 TS14 L48 NO P3 RD BK D27 RD C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE L48 LED - CABLE TENSION P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS4 ENGINE START TOGGLE SWITCH TS6 RPM SELECT TOGGLE SWITCH TS7 GLOW PLUG TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0186U Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 193 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 193 6 - 194 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 195 6 - 196 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) AB C DE F G H I J K LM N C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK 1 P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 TS1 AUXILIARYC7P-1 2 PUMP + P22BAT BK P3 H1 HIGH - LOW L48 RD/BK D12 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 B1 2 RD TB134 C2B-6 C7B-1 C2P-5 C1P-2 C7P-2 RD RD D4 RD (AUX + FE) 4 1 3 D3 RD (AUX) KS1 4 5 TB22 C46HRN GR WH TS54 3 6 C28TTA RD/BK ENGINE C41RPM OR/BK B PLAT P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 ENGINE GLOW FUNC. ENABLE 1 GND C27AUX RD C1B-1 START PLUG RD 7 PUMP AUXILIARY D64 LOW BK HIGH 12 C32 8RD 4 C2B-5 C1B-2 C7B-2 RD BK C1B-7 WH D2 TB27 TB33 TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 7 KEY POWER CR4 NO CR4 CB3 TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 C5-3 NO BRN WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-34 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID WATER TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ES0193U ALTERNATOR STARTER POWER RELAY 8 STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP Perkins 404-22 Engine 6 - 196 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 1 3 C159STC BL/WH 2 D23 3 4 TB30 5 6 23 8 6 - 197 Perkins Engine Models (AS) (from SN 21001 to 21629) 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Perkins 404-22 Engine I HG F E DCB A BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT DRIVE ENABLE 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW 10 C3P-4 LEFT 6 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 U13 J1 RIGHT TURNTABLE ROTATE ALC-500 JOYSTICK LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL 1 BR Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 C28TTA RD/BK P26ESTP BK P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE BATGND C37-1 RD C16-1 C16-2 LIMIT SWITCH RD NC 21 C37-2 PRIMARY BOOM 22 EXTEND BR PRIMARY BOOM EXTEND Y25 RETRACT PRIMARY BOOM PRIMARY BOOM TS63 C6-8 C8PBR BK/WH C17-1 C17-2 EXTEND / RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 FLOW CONTROL December 2013 TB9 Part No.147753 Y15 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + C41RPM OR/BK P22LS BK RD (AUX & FE) BR P134 RD RD (AUX) C28TTA RD/BK P26ESTP BK P24FS WH Y11 CR14 NO

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 197 6 - 198 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 199 6 - 200 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 200 8 BRN 6 5 CB7 BK/RD RD CB3-2 C32 S-65 MODELS 1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Section 6 • Schematics BRN S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) BAT 7 CR1 CR2BRN RD CR45 3 1 AUX RD BRN 4 2 Perkins 404-22 Engine BK-ISM1 CR4 C21IGN WH P48PWR WH 4 BK-22D AB WH ISM9 BRN RD-24B 3 5 BK C7B-1 S-60 • S-65 • S-60 TRAX • S-65 TRAX CB7 BK BK C5-5 WH-21B (1) BK/RD-35C C21IGN WH C5-11 6 RD-TS51 S-60 HC • S-60X • S-60XC 7 RD-TS52 BK/RD-CR4 BK/RD C5 8 C5-18 C32 12 C6 C5 BK C6-10 WH/RD-6D BRN RD/WH-3D WH C5-4 RD-27C OR C5-1 BK-22C1 BRN GR C2B-5 CR19 CR34 C21IGN WH C CR5 RD-ISM4 C6 RD-TS61 WH/RD-R2 CR17 RD/BK-ALARM WH/RD-R4 RD/BK-TS61 RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-TS63 BK/WH-TS63 C6-19 BK/RD-TS63 OR-TS59 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 OR/BK-TS59 GR-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 DE F GR/BK-TS57 C2PBD RD/BK C3B-2 GR/WH-TS57 RD-CB2 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 RD-CB1 C3PBF RD/WH C3B-3 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 C4TRL WH C3B-4 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 GND BRN OPT C6TRF WH/RD C3B-6 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 BRN C7PBE BK C3B-7 P20BAT RD P20BAT RD D52 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 December 2013 C8PBR BK/WH C3B-8 C5-7 BK RD 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C4B WH C9PER BK/RD C3B-9 (BROWN) Part No.147753 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 C3B C14PLU OR C4B-2 (GREEN) 14 PLATFORM LEVEL UP 14 C14PLU OR C6-14 C2B C15PLD OR/BK C4B-3 (BLACK) 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C1B C17JU GR C4B-5 (GREY) 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 BATTERY POWER C19JSV GR/WH C4B-7 12V DC 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 20 +12 VOLT POWER (1) 20 P20BAT RD BRN-<GND> 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 G 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 RD-CB1 WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 H WH/RD-L2- RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 CABLE #1 RD-TS51 C27AUX RD C1B-1 18/22 C27AUX RD C6-27 WH/RD-C6-32 26 OIL TEMPERATURE SWITCH 26 C29MS RD/WH C1B-3 BK-ISM3 C29MS RD/WH C5-24 BK-TS52 27 AUXILARY PUMP 27 C30FWD WH C1B-4 I BK/WH-TS56 C30FWD WH C5-21 RD/WH-TS61 BK/RD-CR4 29 MOTOR STROKE 29 C31REV WH/BK C1B-5 CABLE #2 RD/WH-R16 C31REV WH/BK C5-20 18/19 WH/RD-R4 OR/BK-ISM2 30 PROPEL FORWARD 30 C32BRK WH/RD C1B-6 WH/RD-R2 C32BRK WH/RD C5-23 BK BL-TS58 31 PROPEL REVERSE 31 C33STR BK C1B-7 RD WH BL/BK-L46+ 32 BRAKE 32 C34SA BK/WH C1B-8 C1B-12 C177LS BL/ RD C6-21 RD-H6+ C34SA BK/WH C5-22 HARNESS TO P134FB WH-C6-23 33 START ENGINE 33 C35RPM BK/RD C1B-9 C1B-2 C28TTA RD/BK C6-28 SWITCH PANEL RD-KS 34 GLOW PLUG 34 C39LP BL/RD C2B-1 C1B-10 C36SCC BL C6-36 35 HIGH FUNCTION SPEED 35 C40LS1 OR C2B-2 C1B-11 C37SCW BL/BK C6-37 C40LS1 OR C6-40 C2B-4 C42LS OR/RD C6-31 39 (UNUSED) 39 C41RPM OR/BK C2B-3 J C41RPM OR/BK C5-2 C4 C129JDA BL C3B-10 FUNCTION RD/BK-ALARM C6-19 C7 HARNESS C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 C2 C6 C59CNK BL/BK C3B-11 C3 C59CNK BL/BK C6-11 C5 P134PWR RD C2B-6 C1 P134FB RD C6-23 C6 P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 41 ALTERNATOR PULS PICKUP 41 P134TTS RD C6-26 BK 44 JIB DOWN DESCENT ALARM D3044 RD C6 WH 45 GENERATOR OPTION 45 NOTE: DASHED LINES INDICATE OPTIONS. 59 RETRACT BOOM LED 59 K 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 DUAL CAPACITY +12V 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 C6-20 P109ANG GR/WH C4B-9 C2 ENGINE LM N C6-34 SNSR BR C4B-4 C6 BRN HARNESS C6-33 C123PBS RD/BK C4B-8 C6-13 C13DE BL/RD C4B-1 C5 BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0193U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) NM L KJ I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BL-TB44D RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-5 RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A BK-TB22D WH/RD-TB26 BK/RD-TB9D RD/WH-CR34#87A RD-TB24D WH-TB21D BK/RD-TB35D BK/WH-TB8D RD/WH-R16 RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 D64 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 + RD/WH B +3 5 R16 R14 D2 TS58 6 TS54 3 3 2 1 D13 2 D28 1 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 IGNITION START MODULE CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH ES0193U CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH Perkins 404-22 Engine CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 201 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 201 6 - 202 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 203 6 - 204 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0193U CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN DE FGH C19JSV GR/WH C4P-7 C2P C18PRR GR/BK C4P-6 C3P C17PRL GR C4P-5 C4P C15PLD OR/BK C4P-3 C7P C14PLU OR C4P-2 C129JDA BL C3P-10 TS8 F.S. J8-P109LS GR/WH C3P-12 C9 F.S. C59CNK BL/BK C3P-11 L47+ J3 P26BAT BK C9-1 P2 3 P25FS RD C9-3 TS2 1 P24FS WH C9-2 TS4 11 1 C45GEN GR/WH C2P-7 C46HRN GR C2P-5 December 2013 Platform Control Box Wiring Diagram S-60/S-65 U13 C1P Part No.147753 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) ALC-500 C42LS OR/RD C2P-4 C2P J8 J2 C6TRF WH/RD C3P-6 C3P 6 C123PBS RD/BK C4P-8 C4P 1 C7PBE BK C3P-7 C7P C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C7P C40LS OR C2P-2 12V BATT C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 1 BR 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 P134PWR RD C2P-6 C164PES RD/WH 1 C27AUX RD C1P-1 RD-TILT P162JPW OR AB C C163PLS WH/BK C28TTA RD/BK C1P-2 GND BR C160JPL WH/RD C28TTA RD/BK C1P-2 Perkins 404-22 Engine P162JPW OR BATGRN C7P-3 C159STC BL/WH GND BR D40 C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH Section 6 • Schematics RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 204 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX H1 (+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 D12 3 JC7 TS2 TS6 1 4 JC3 5 6 6 1 L47 + WH WH 16 BK 7 + L1 WH CR13 TS1 TS48 NC TS8 + TS47 P2 TS9 TS7 TS14 L48 NO P3 BK RD D27 RD C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE L48 LED - CABLE TENSION P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS4 ENGINE START TOGGLE SWITCH TS6 RPM SELECT TOGGLE SWITCH TS7 GLOW PLUG TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0193U Perkins 404-22 Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 205 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (AS) (from SN 21001 to 21629) 6 - 205 6 - 206 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 207 6 - 208 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) AB C DE FGH I JK L MN D89 C132PL2 LT. BR P22LS BK P134PWR RD 1 P22LS BK C28TTA RD/BK P134PWR RD C41RPM OR/BK P26ESTP BK P134PWR RD BR LS18A BK C28TTA RD/BK P22LS BK D88 OR NO RD C41RPM OR/BK P24FS WH WH NC P26ESTP BK TS4 C2P-6 P134PWR GR/BK C2B-6 C1P-12 C132PLI BL/WH LS18 P2 FS1 RD C9P-3 P25FS RD ENGINE BK WH C9P-2 P24FS WH RPM C9P-1 R20 C1P-2 TS1 TS2 D10 TS3 RD 4.7KW C3P-12 AUXILIARY ENGINE FUEL BK C2P-5 PUMP START SELECT 2 P26ESTP BKC7P-1 P22BAT BK C7B-1 P26ESTP BK L4 2 29 C4P-10 P3 + COM C1B-12 H1 5 2 SEC 4 TB134 KS1 RD NO - D39 D40 WH C7P-2 8 D12 CB2 1 3 3 U35 4 5 30A 3 15A TB22 C1P-1 C1P-7 C2P-1 C4B-10 C1P-9 P1 3 PLAT RD D4 1 GND 6 D3 RD U33 7 RD 12 8 GR/BK C46HRN GR C133PLA BL/WH C3B-12 C28TTA RD/BK C1B-2 P23BAT WH TS51 C27AUX RD TS52 C33STR BK D11 TS53 C39LP BL/RD U34 TS54 C35RPM RD/BK C1B-9 ENGINE FUEL 10A ENGINE START SELECT 2 RPM + P20BAT RD AUXILIARY P4 PUMP 2 SEC FUNCTION 5 9 ENABLE NO 4 C2B-5 C7B-2 C1B-1 C1B-7 C2B-1 - 38 CB1 L45 TB41 15A H6 TB33 TB39 BL/RD RD D2 TB23 TB27 RD TB134 D13 TB35 5 TB20 RD P24BAT RD TB24 C21ING WH CB3 CR1 CR2 CR4 15A NO NO NC C5-3 TB21 C35RPM RB/BK FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD TS64 L2 LINK C27AUX RD ENGINE C5-2 C5-19 FAULT BAT+ 1 C5-5 C5-11 C5-9 C5-8 GR 61 PR8 C5-13 BL/WH C21ING WH BAT- CR19 NO C5-10 C5-18 GY/RD PR1 GN/WH C6-23 P134FB WH C6-26 RD NO C6-27 BR/WH WH/GN M4 RD/GN M3 WH/BK M2 GY/RD GY/YL RD BK/BL RD/GR WH/BK BR CR17 CR5 Ford DSG 423 Engine Ford MSG 425 Engine NO NO STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD REGULATOR R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 12V DC A C108ESL BL/WH FEH(658) PIN 6 S BK PIN 18 C127TSW GR FEH(458) PIN 6 - I S8 + C39LP BL/RD FEH(72)PIN 7 C5-1 FB1 FB1 C6-10 C35RPM BK/RD FEH(307A) PIN 23 + G6 7 BK BRN FORD ENGINE FORD ENGINE - HARNESS HARNESS M1 SW4 H2 C BRN NO B1 ES0396R 1 FORD DSG 423 ENGINE ONLY BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) CR1 HOUR METER (OPTION) (OPTION) RELAY LEVEL SENSOR IGNITION / START 8 AUXILIARY PUMP RELAY FUEL SENSOR OIL COOLER FAN POWER RELAY LPG LOCKOUT (OPTION) AUXILIARY PUMP FUEL SENSOR FORD 42 PIN CONNECTOR LPG LOCKOUT (REFER TO SPECIFIC FORD CHECK ENGINE LED ENGINE HARNESS DIAGRAM, ENGINE FAULT FOR YOUR ENGINE MODEL) TOGGLE SWITCH Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 208 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 C41RPM OR/BK 6 3 4 TB30 5 6 23 8 6 - 209 Ford Engine Models (AS) (from SN 21630 to 22516) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA JC3 3 C159STC BL/WH Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW DRIVE ENABLE 10 C3P-4 LEFT 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH ALC-500 JOYSTICK 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 I HG F 1J8 5 P134 RD C6-25 BL TB1 RD LST3O - ZONE A 22 21 10 4 321 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 Y22 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 R14 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 7.5W 10W FLOW CONTROL TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 C118LS OR 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 TS59 TB14 C6-14 C14PLU OR C20-1 Y17 Y16 Y19 Y20 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + P24FS WH C41RPM OR/BK Y11 RD (AUX & FE) BR P22LS BK RD (AUX) P134 RD CR14 C28TTA RD/BK NO P26ESTP BK

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 209 6 - 210 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (after SN 22516) 6 - 211 6 - 212 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (after SN 22516) AB C DE FGH I J K LM N D89 C132PL2 LT. BR P22LS BK 1 BL/RD P22BAT P134PWR RD P22LS BK C28TTA RD/BK P134PWR RD P134PWR RD BR LS18A 1 C41RPM OR/BK C28TTA RD/BK D88 OR NO P26ESTP BK C41RPM OR/BK WH NC BK P26ESTP BK RD D10 TS3 LS18 FUEL P24FS WH C2P-6 P134PWR GR/BK C2B-6 C1P-12 C132PLI BL/WH P2 FS1 RD C9P-3 P25FS RD SELECT TS4 C9P-1 BK WH C9P-2 P24FS WH ENGINE RPM P22BAT BL/RD C2P-1 R20C1P-2 RD 4.7KW C3P-12 2 BK C2P-5 AUXILIARY TS2 C2B-1 1 BK P22ESTP PUMP ENGINE C7P-1 P22BAT BK C7B-1 P26ESTP BK C170LS WH/RD START P26ESTP BK TS1 2 L4 WH C7P-2 29 1 C4P-10 + COM CR76 4 TB134 C1B-12 P3 H1 5 2 SEC NO 30 86 RD D39 NO 87A 87 85 D40 - KS1 8 D12 CB2 1 3 3 U35 4 5 30A 3 15A P1 TB22 C1P-1 C1P-7 C2P-1 C4B-10 C1P-9 RD 3 PLAT 1 GND 6 C171LS WH/BK D4 RD U33 D3 RD 12 7 GR/BK C46HRN GR C133PLA BL/WH C3B-12 C28TTA RD/BK C1B-2 P23BAT WH TS51 C27AUX RD TS52 C33STR BK D11 TS53 C39LP BL/RD U34 TS54 C35RPM RD/BK C1B-9 8 ENGINE FUEL 10A ENGINE START SELECT RPM 2 P20BAT RD AUXILIARY + P4 PUMP FUNCTION 2 SEC ENABLE 5 9 4 NO C2B-5 C7B-2 C1B-1 C1B-7 C2B-1 - 38 CB1 L45 TB41 15A H6 TB33 TB39 BL/RD RD TB24 CR1 D2 TB23 TB27 NO RD TB134 D13 TB35 5 TB20 RD P24BAT RD CB3 CR2 CR4 15A NO NC C5-3 C21ING WH TB21 C35RPM RB/BK FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD TS64 L2 LINK C27AUX RD ENGINE C5-2 C5-19 FAULT C5-5 C5-11 BAT+ 2 C5-9 TEST RUN C21ING WH 62 C5-10 BAT- C5-18 C6-23 P134FB WH CR5 C6-26 RD C6-27 PR8 C5-8 GR Ford DSG 423 Engine Ford MSG 425 Engine NO CR19 NO C5-13 BL/WH STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD REGULATOR PR1 R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA NO C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 A C108ESL BL/WH FEH(658) PIN 6 12V DC S BK PIN 18 C127TSW GR FEH(458) PIN 6 BR I - S8 M4 C39LP BL/RD FEH(72)PIN 7 GY/RD GY/RD + C5-1 FB1 FB1 H2 C M3 C35RPM BK/RD FEH(307A) PIN 23 GY/YL GN/WH + M2 RD BR/WH G6 BK/BL WH/GN - RD/GR RD/GN BRN WH/BK WH/BK ES0396R 1 LOAD SENSE RECOVERY OPTION 7 C6-10 BK BRN 2 FORD DSG 423 ENGINE ONLY B1 M1 SW4 FORD ENGINE FORD ENGINE NO HARNESS HARNESS BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) CR1 CHECK ENGINE LED FUEL SENSOR HOUR METER (OPTION) (OPTION) RELAY LEVEL SENSOR IGNITION / START LPG LOCKOUT 8 AUXILIARY PUMP RELAY ENGINE FAULT FUEL SENSOR OIL COOLER FAN POWER RELAY TOGGLE SWITCH LPG LOCKOUT Ford DSG-423 EFI Engine (OPTION) AUXILIARY PUMP Ford MSG-425 EFI Engine FORD 42 PIN CONNECTOR (REFER TO SPECIFIC FORD ENGINE HARNESS DIAGRAM, FOR YOUR ENGINE MODEL) 6 - 212 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 C41RPM OR/BK 6 3 4 TB30 5 6 23 8 6 - 213 Ford Engine Models (AS) (after SN 22516) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA JC3 3 C159STC BL/WH Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW DRIVE ENABLE 10 C3P-4 LEFT 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH ALC-500 JOYSTICK 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 I HG F 1J8 5 P134 RD C6-25 BL TB1 RD LST3O - ZONE A 22 21 10 4 321 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 Y22 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 R14 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 7.5W 10W FLOW CONTROL TS61 CR34 CR34 - SPEED REDUCTION TB2 TB3 RELAY J127 6 5 C118LS OR 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 TS59 TB14 C6-14 C14PLU OR C20-1 Y17 Y16 Y19 Y20 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + P24FS WH C41RPM OR/BK Y11 RD (AUX & FE) BR P22LS BK RD (AUX) P134 RD CR14 C28TTA RD/BK NO P26ESTP BK

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (after SN 22516) 6 - 213 6 - 214 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (from SN 21630 to 22516) 6 - 215 6 - 216 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 216 Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 8 7 CR1 CR26 WH-21C CR4 5 WH-23C (2) CR45 4 1 RD H6(+) C133PLA GR/BK C3B-12 1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Section 6 • Schematics BRN CR34 TS64 Ford Engine Models (AS) (from SN 21630 to 22516) 89 WH - TB24C BK-33C BK C5-5 RD-24B WH-C5-11 WH-C5-19 C21IGN WH CB3-2 RD 4 BK 22DU33 2 AB 2 U34 BRN 3 BL/WH C1B-12C32 RD-CR2 #86 5 BK C7B-1 35 P48PWR WH 6 RD TS51 GR/RD C4B-10 7 RD TS52 S-60 • S-65 • S-60 TRAX • S-65 TRAX BR - GND BK-46R C5WH/RD-6D BRN RD/WH-3D WH C5-4 S-60 HC • S-60X • S-60XC RD - TB134D (3) C32 RD-27C OR C5-1 3 8 GR/BK H6(-) C6BK-22C (1) 12 BRN GR-C2B-5 C21IGN WH21A (1) C5 BRN CR19 C6 CR5 WH/RD-R2 CR17 H6 C WH/RD-R4 + OR C6-29 RD/WH-R16 RD/WH-TS61 RD-CB3 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN ENGINE FAULT 1 C1PBU RD C6-1 C5-8 GR TOGGLE SWITCH C2PBD RD/BK C3B-2 RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C6-2 GND BRN RD/BK-ALARM C3PBF RD/WH C3B-3 P48PWR WH C45-87 C3PBF RD/WH C6-3 DE F RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C4TRL WH C3B-4 C4TRL WH C6-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C5TRR WH/BK C3B-5 C5TRR WH/BK C6-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C6TRF WH/RD C3B-6 C6TRF WH/RD C6-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C7PBE BK C3B-7 C7PBE RD C6-7 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C8PBR BK/WH C3B-8 OPT C8PBR BK/WH C6-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C9PER BK/RD C3B-9 C9PER BK/RD C6-9 Part No.147753 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C14PLU OR C4B-2 December 2013 C14PLU OR C6-14 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C15PLD OR/BK C4B-3 C15PLD OR/BK C6-15 OR-TS59 14 PLATFORM LEVEL UP 14 C17JU GR C4B-5 C17JU GR C6-17 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C18JD GR/BK C4B-6 C18JD GR/BK C6-18 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 C19JSV GR/WH C4B-7 GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 P20BAT RD BATTERY POWER P20BAT RD 12V DC GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD RD-CB2 20 +12 VOLT POWER (1) 20 C21IGN WH CR17 #86 P20BAT RD RD-CB1 C128RPM WH C5-9 BRN WH TB21 20 +12 VOLT POWER (2) 20 P22BAT BK C6-22 CR45-86 21 IGNITION POWER (1) 21 F19 G WH-HM 21 IGNITION POWER (2) 21 P23BAT WH C7B-2 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C7 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 RD CR2#86 C4 C3 BK-C32-4 C27AUX RD C1B-1 C5 C27AUX RD C6-27 C6 C29MS RD/WH C1B-3 C6-39 C29MS RD/WH C5-24 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C30FWD WH C1B-4 C4B CABLE #1 WH-KS1-3 23 KEYSWITCH POWER (2) 23 C30FWD WH C5-21 (BROWN) 18/22 WH-U34-9 24 CIRCUIT BREAKER POWER 24 C31REV WH/BK C1B-5 RD-CB1 C31REV WH/BK C5-20 C3B C32BRK WH/RD C1B-6 (GREEN) 25 (UNUSED) 25 C32BRK WH/RD C5-23 C33STR BK C1B-7 C2B 26 (UNUSED) 26 (BLACK) H 27 AUXILARY PUMP 27 C34SA BK/WH C1B-8 RD-CR19#86 C1B RD-TS51 C35RPM BK/RD C1B-9 (GREY) C35RPM BK/RD C5-18 RD/WH-TS61 29 MOTOR STROKE 29 C39LP BL/RD C2B-1 CABLE #2 RD/WH-R16 C39LP BL/RD C5-10 18/19 WH/RD-R4 30 PROPEL FORWARD 30 C40LS1 OR C2B-2 WH/RD-R2 C40LS1 OR C6-40 WH/RD-C6-32 31 PROPEL REVERSE 31 C41RPM OR/BK C2B-3 C1B-12 C177LS BL/RD C6-21 I HARNESS TO BK CR1#86 32 BRAKE 32 C41RPM OR/BK C5-2 SWITCH PANEL BK-TS52 33 START ENGINE 33 C129JDA BL C3B-10 C1B-2 C28TTA RD/BK C6-28 RD/BK-ALARM C6-19 34 (UNUSED) 34 C45GEN GR/WH C5-12 C1B-10 C36SCC BL C6-36 C45GEN GR/WH C2B-7 C1B-11 C37SCW BL/BK C6-37 BL/RD-TS53 35 HIGH FUNCTION SPEED 35 C59CNK BL/BK C3B-11 C2B-4 C42LS OR/RD C6-31 39 FUEL SELECT (GAS/LP) 39 C59CNK BL/BK C6-11 C3B-12 P109LS GR/WH C6-16 P134PWR RD C2B-6 C4B-1 C13DE BL/RD C6-13 J P134FB RD C6-23 C4B-4 SNSR GND BR C6-34 P134BAT BK C6-25 C4B-8 C123PBS RD/BK C6-33 FUNCTION P134BAT RD C6-24 C4B-9 P109ANG GR/WH C6-20 HARNESS BRN P134TTS RD C6-26 C6 40 BOOM STOWED 40 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 41 D30 44 JIB DOWN DESCENT ALARM OPT. 44 C3 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-KS1-2 134 LOAD WEIGHING LIM. SW. +12V (1) 134 RD-U34-2 134 LOAD WEIGHING LIM. SW. +12V (2) 134 BRN ENGINE K LM 134 LOAD WEIGHING LIM. SW. +12V (3) 134 C7 BRN C7B-3 HARNESS 210 DUAL CAPACITY +12V 210 C5 C5 C2 C46HRN GR C2B-5 C46HRN GR CR5#86 C6 POWER TO PLATFORM 12V DC ES0396R C7P GROUND BOLT N

Downloaded from www.Manualslib.com manuals search engine CR1 CR2 CR4 CR45 NM 8 CB3-2 RD U33 9 BRN C32 2 U34 P48PWR WH 1 RD H6(+) C21IGN WH 35 WH-C5-19 4 BK 22D WH - CR4 3 BL/WH C1B-12 WH-23C WH-C5-11 5 BK C7B-1 WH-21C 6 RD TS51 GR/RD C4B-10 RD-24B 7 RD TS52 BR - GND 8 GR/BK H6(-) RD - TB134D (3) BK C5-5 12 BRN BRN BK-33C C5 L C32 C6 BRN CR19 RD/WH-3D WH C5-4 OR C5-1 BRN RD-27C C21IGN WH21A (1) WH/RD-6D BK-22C (1) GR-C2B-5 BK-46R CR34 CR5 TS64 ENGINE FAULT WH/RD-R2 CR17 TOGGLE SWITCH WH/RD-R4 H6 OR C6-29 + KJ RD/WH-R16 RD/WH-TS61 C5 C6 RD-CB3 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN 1 C1PBU RD C6-1 C5-8 GR RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C3B-2 RD/BK-ALARM C2PBD RD/BK C6-2 GND BRN C3PBF RD/WH C3B-3 P48PWR WH C45-87 RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C3PBF RD/WH C6-3 C4TRL WH C3B-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C6-4 C5TRR WH/BK C3B-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C6-5 C6TRF WH/RD C3B-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C6-6 C7PBE BK C3B-7 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE RD C6-7 OPT C8PBR BK/WH C3B-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C6-8 C133PLA GR/BK C3B-12 I HG F E DCB A C9PER BK/RD C3B-9 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C6-9 C14PLU OR C4B-2 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C6-14 C15PLD OR/BK C4B-3 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C6-15 C17JU GR C4B-5 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C17JU GR C6-17 C18JD GR/BK C4B-6 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 C18JD GR/BK C6-18 C19JSV GR/WH C4B-7 GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 BATTERY POWER P20BAT RD 12V DC GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD P20BAT RD RD-CB2 20 +12 VOLT POWER (1) 20 P20BAT RD RD-CB1 C21IGN WH CR17 #86 BRN C128RPM WH C5-9 20 +12 VOLT POWER (2) 20 WH TB21 CR45-86 21 IGNITION POWER (1) 21 P22BAT BK C6-22 F19 WH-HM 21 IGNITION POWER (2) 21 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 P23BAT WH C7B-2 C7 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 C4 RD CR2#86 C3 BK-C32-4 C5 C27AUX RD C1B-1 C6 C27AUX RD C6-27 C6-39 C29MS RD/WH C1B-3 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C29MS RD/WH C5-24 C4B CABLE #1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 WH-KS1-3 23 KEYSWITCH POWER (2) 23 C30FWD WH C1B-4 (BROWN) 18/22 Ford Engine Models (AS) (after SN 22516) WH-U34-9 24 CIRCUIT BREAKER POWER 24 C30FWD WH C5-21 RD-CB1 C31REV WH/BK C1B-5 C3B C31REV WH/BK C5-20 (GREEN) Part No.147753 25 (UNUSED) 25 C32BRK WH/RD C1B-6 December 2013 C32BRK WH/RD C5-23 C2B RD-CR19#86 26 (UNUSED) 26 C33STR BK C1B-7 (BLACK) RD-TS51 27 AUXILARY PUMP 27 C34SA BK/WH C1B-8 C1B RD/WH-TS61 29 MOTOR STROKE 29 (GREY) CABLE #2 RD/WH-R16 C35RPM BK/RD C1B-9 18/19 WH/RD-R4 30 PROPEL FORWARD 30 C35RPM BK/RD C5-18 WH/RD-R2 C39LP BL/RD C2B-1 WH/RD-C6-32 31 PROPEL REVERSE 31 C39LP BL/RD C5-10 C1B-12 C177LS BL/RD C6-21 HARNESS TO BK CR1#86 32 BRAKE 32 C40LS1 OR C2B-2 SWITCH PANEL BK-TS52 33 START ENGINE 33 C40LS1 OR C6-40 C1B-2 C28TTA RD/BK C6-28 C41RPM OR/BK C2B-3 34 (UNUSED) 34 C41RPM OR/BK C5-2 C1B-10 C36SCC BL C6-36 C129JDA BL C3B-10 C1B-11 C37SCW BL/BK C6-37 S-60 • S-65 • S-60 TRAX • S-65 TRAX BL/RD-TS53 35 HIGH FUNCTION SPEED 35 RD/BK-ALARM C6-19 C2B-4 C42LS OR/RD C6-31 S-60 HC • S-60X •S-60XC 39 FUEL SELECT (GAS/LP) 39 C45GEN GR/WH C5-12 C3B-12 P109LS GR/WH C6-16 C45GEN GR/WH C2B-7 C4B-1 C13DE BL/RD C6-13 FUNCTION C59CNK BL/BK C3B-11 C4B-4 SNSR GND BR C6-34 HARNESS C59CNK BL/BK C6-11 C4B-8 C123PBS RD/BK C6-33 P134PWR RD C2B-6 C4B-9 P109ANG GR/WH C6-20 C6 P134FB RD C6-23 BRN P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 4 41 P134TTS RD C6-26 44 JIB DOWN DESCENT ALARM OPT. 44 D30 C3 5 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-H6+ 134 LOAD WEIGHING LIM. SW. +12V (1) 134 P134FB WH-C6-23 RD-KS 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 BRN ENGINE HARNESS Ford DSG-423 EFI Engine 210 DUAL CAPACITY +12V 210 3C7 BRN C7B-3 Ford MSG-425 EFI Engine C5 C5 C46HRN GR C2B-5 C46HRN GR CR5#86 C2 POWER TO PLATFORM C6 12V DC ES0396R Section 6 • Schematics C7P 6 - 217 GROUND BOLT 8 7 6 1 2

December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 22516) 6 - 217 6 - 218 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 219 6 - 220 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) AB C DE F G H I J K LM N 1 ES0396RTO GROUND CONTROL BOX CONNECTIONS 2 RD TS61-2 BR-L46(-) TS52 BK/RD-TB9D BK-TB7D RD-TB20D RD/WH-TS61-3 BR-CR34#85 1 BK/WH-TB8D RD/BK-TB2D BR-G6(-) WH/RD-CR19#87 WH-TS51-2 RD-R14 BR-GND STUD RD TS62-4 WH-TB23D BK-TB33D RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A WH/RD-TB26 RD-C32-7 RD/WH-R16 RD-TB24D WH/RD TS62-6 BK/RD-TB35D BL/RD-TB39D RD/WH-CR34#87A RD-TB20C RD/WH-CR34#87 OR/BK-TB15D RD-TB1D RD-C6-33 RD-CB2-1 OR-TB14D WH/RD-R4 RD-C134D (2) BL-TB44D GR-TB17D RD-L45(+) GR/BK-TB18D BK-TB22D WH/BK-TB5D WH-TB21D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-C32-6 RD-TB20C RD-P1-2 GR/BK-H6(-) RD-KS1-2 32 NO P4 D3 TS51 63 41 L45 + 33 44 + 3 +NOTS61 63 WH/RD 41 WH/RD D4 G6 21 CB2 4 R2 R14 R4 RD/WH KS1 D11 31 TS62 64 21 24 32 1 64 1 CB1 5 1 B1 3 TS63 L46 TS53 B 3 D2 TS54 TS58 3 2 1 D13 3 R16 2 D28 1 6 RD NC 2A 1A 2B 1B TS59 3 NC 2 P1 1 TS57 L2 63 41 7 21 CB3 COMPONENT INDEX - GROUND CONTROLS KS1 KEY SWITCH TS57 PLATFORM ROTATE TOGGLE SWITCH L2 LED - CHECK ENGINE TS58 CB1 ENGINE CIRCUIT BREAKER, 15A L45 LED - PLATFORM OVERLOAD TS59 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) L46 LED - CABLE TENSION TS61 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CB2 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 PRIMARY BOOM UP / DOWN TOGGLE SWITCH P4 FUNCTION ENABLE SWITCH TS63 TURNTABLE ROTATE TOGGLE SWITCH CB3 CIRCUIT BREAKER, 15A (OPTION) R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U33 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CB7 HIGH IDLE CIRCUIT BREAKER R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED U34 LOAD SENSE MODULE CR1 START RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED TIME DELAY RELAY - 2 SECONDS, 10A CR2 IGNITION / FUEL RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED TS51 AUXILIARY PUMP TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. 8 CR4 HIGH IDLE RELAY TS52 CR5 HORN RELAY TS53 ENGINE START TOGGLE SWITCH CR17 HYDRAULIC OIL COOLER RELAY (OPTION) TS54 FUEL SELECT TOGGLE SWITCH CR19 TURNTABLE SPEED REDUCTION RELAY RPM SELECT TOGGLE SWITCH CR23 DRIVE LIGHTS RELAY (OPTION) CR34 PRIMARY BOOM SPEED REDUCTION RELAY G6 HOUR METER H6 PLATFORM OVERLOAD ALARM Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 220 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Platform Control Box Wiring Diagram S-60 / S-65 P26BAT BK CONTROL HARNESS 2 3 GR/WH + RD 6 7 8 6 - 221 Ford Engine Models (AS) (after SN 21629) TO PLATFORM RD OUTPUT GR/WH TS1 C17OLS WH/RD 1 SWITCH PANEL CWLITE WH TS49 BRN - C1 BR Ford DSG-423 EFI Engine EDCBA CR76 Ford MSG-425 EFI Engine 4BK OR 5 2+ U35 BK R20 WH ES0396R 3- 5 JIB LOAD SENSE RECOVERY OPTION RD LS18 CABLE 1 BK C134PWR RD LS18 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BRN JC3 BR BK BRN GND RD RD-E STOP BR OPT. NOTE: DASHED LINES INDICATE OPTIONS. 1 P134PWR RD-H1+ CR13-#86 RD CR14 C134PWR RD TS7 WH CR27 D23 BR RD RD D24 C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 LS18 December 2013 F TS14 WH C40LS OR JIB Part No.147753 BR C42LS OR/RD (S-65 OPT.) P26ESTP BK I HG P24FS WH J3 P23BAT WH C7P-2 C2P C7P C9 P24FS WH 3 P22BAT BK C7P-1 C3P 12V BATT F.S. BRN 1 C4P 11 C19JSV GR/WH C4P-7 C7P 1 C18PRR GR/BK C4P-6 BR-GND C17PRL GR C4P-5 D88 C15PLD OR/BK C4P-3 D89 C14PLU OR C4P-2 C129JDA BL C3P-10 TS8 F.S. J8-P109LS GR/WH C3P-12 U13 C1P-12 BK C132PLI1 ALC-500 C59CNK BL/BK C3P-11 L47+ C4P-10 BK C132PLI2 J8 J2 P26BAT BK C9-1 P2 6 P25FS RD C9-3 TS2 1 P24FS WH C9-2 TS4 C45GEN GR/WH C2P-7 C46HRN GR C2P-5 C39LP BL/RD C2P-1 C42LS OR/RD C2P-4 C6TRF WH/RD C3P-6 C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C1P C2P C3P C4P C7P J 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine J7 C3P(GR) BR C2P(BK) 1 C1P(GY) K C35RPM BK/RD C1P-9 GR/BK C133PLA C3P-12 C33STR BK C1P-7 GR/BK-L4 P109ANG GR/WH 9 C27AUX RD C1P-1 C28TTA RD/BK C165TRS WH/RD J1 P134PWR RD C2P-6 SENSOR GND BR C28TTA RD/BK C1P-2 RD-TILT C164PES RD/WH 1 P162JPW OR L C163PLS WH/BK GND BR NM C160JPL WH/RD C28TTA RD/BK C1P-2 P162JPW OR BATGRN C7P-3 C159STC BL/WH D40 GND BR D39 C143DEL BL/BK + H1 C144DER BL/WH C13DE BL/RD BRN C29MS RD/WH GR/BK-L4 P134PWR RD LS18 CWLITE BK BRN BRN CWLITE WH TS49

December 2013 Section 6 • Schematics Platform Control Box Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 221 6 - 222 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) 6 - 223 6 - 224 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Switch Panel Wiring Diagram S-60 / S-65 Ford Engine Models (AS) (after SN 21629) AB C DE FGH I JK LM N 1 CONTROL HARNESS TO PLATFORM BOX 1 JC3 RD H1(+)2TS4 TS3 BL/RD P22BAT C2-1 BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) WH CR30#30 BK/RD C1P-9 BK/WH C1P-8 C171LS WH/RD BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 RD CR14-#86 BR GND STUD GR/BK H1 (D39) BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 WH CR27#87A GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 2 ++L4 D12 TS15 +D10 JC7 L1 +TS2 TS47 3 L47 BK 6 RD 1 BK P22BAT NOTE: DASHED LINES INDICATE OPTIONS. WH WH 1 ROCKER / STEER OPTION. 16 BK L48 2 LOAD SENSE RECOVERY OPTION TS48 4 2 CR13 NC NC WH P2 RD TS9 TS8 TS1 TS7 TS14 NO P3 5 RD D27 6 COMPONENT INDEX TS3 FUEL SELECT TOGGLE SWITCH TS4 RPM SELECT TOGGLE SWITCH C1 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS7 PLATFORM ROTATE TOGGLE SWITCH TS8 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CR13 JIB SELECT RELAY (S-65 OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH TS14 DRIVE SPEED TOGGLE SWITCH CR14 JIB VALVE RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - LIMIT SWITCH (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD 7 CR76 RELAY - LOAD SENSE AUX RECOVERY U35 TIME DELAY RELAY H1 TILT ALARM JC3 JOYSTICK - DRIVE / STEER JC7 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L1 LED - DRIVE ENABLE L4 LED - PLATFORM OVERLOAD L47 LED - CABLE TENSION L48 LED - TILT ALARM LS18 PLATFORM OVERLOAD LIMIT SWITCH 8 P2 EMERGENCY STOP BUTTON P3 HORN BUTTON R20 RESISTOR - 4700W TS1 AUXILIARY PUMP TOGGLE SWITCH TS2 ENGINE START TOGGLE SWITCH ES0396R Ford DSG-423 EFI Engine and Ford MSG-425 EFI Engine 6 - 224 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) 6 - 225 6 - 226 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) AB C DE FGH IJ K LM N C41RPM OR/BK C41RPM OR/BK P22LS BK 1 P22LS BK P134 RD P134 RD C28TTA RD/BK D89 LS18A C28TTA RD/BK P26ESTP BK C132PLI2 BK P24FS WH BL/RD P22BAT BR OR NO BK P26ESTP BK TS4 D88 WH NC RD P2 FS1 C9P-3 ENGINE BK RD RPM LS18 C9P-1 P25FS RD P24FS WH C1P-12 C132PLI BL/WH WH C2P-6 P134PWR GR/BK RD C9P-2 AUXILIARY BK P22ESTP PUMP TS2 TS6 C7P-1 R20 TS1 ENGINE GLOW 2 4.7KW P22BAT BL/RD C2P-1 P26ESTP BK C170LS WH/RD START PLUG P26ESTP BK + CR76 C1P-7 P22BAT BK P3 H1 NO 30 86 C4P-10 LT BR HIGH - 87A 87 85 LOW L4 C2B-1 29 GR/BK RD/BK + COM 5 2 SEC. D12 D39 NO 8 CB2 TB134 D40 C4B-10 BK C1P-8 C1P-9 - C1P-1 3 15A P1 B1 2 RD C1B-12 C7B-1 C3P-12 C1P-2 C7P-2 3 U35 RD RD C2B-6 C2P-5 30A 4 1 3 D4 RD (AUX + FE) KS1 4 5 C171LS WH/BK D3 RD (AUX) 3 TB22 C133PLA BL/WH WH TS51 TS54 B PLAT C46HRN GR C28TTA RD/BK ENGINE C41RPM OR/BK 6 P23BAT WH C27AUX RD C1B-1 U34 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 1 GND U33 ENGINE GLOW FUNC. ENABLE 7 START PLUG 2 10A RD PUMP AUXILIARY + D64 LOW BK HIGH 2 SEC. RD 12 8 5 9 NO 4 C3B-12 C1B-2 C7B-2 RD - BK C1B-7 C2B-5 38 WH GR/BK D2 TB27 TB33 TB41 H6 L45 TB23 1 START RELAY C1B-8 TB134 WH CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 C3 7 KEY POWER CR4 CB3 3mF NO CR4 8 KEY BYPASS 5 15A CB7 RD 9 IGN / FUEL ON 10A C35RPM BK/RD C5-3 BK/RD CR2 10 ENGINE FAULT L2 Q3 NO BRN TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-23 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID OIL TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER 8 POWER RELAY ES0186U STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP 6 - 226 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 6 D23 3 4 TB30 5 6 23 8 6 - 227 Deutz D2011L03i Models (AS) (after SN 21629) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND JC3 3 C159STC BL/WH I HG F E DCB A BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION. 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT 9 C3P-5 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 U13 J1 RIGHT TURNTABLE ROTATE ALC-500 JOYSTICK LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + C41RPM OR/BK P22LS BK RD (AUX & FE) BR P134 RD RD (AUX) C28TTA RD/BK P26ESTP BK P24FS WH Y11 CR14 NO

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (after SN 21629) 6 - 227 6 - 228 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) 6 - 229 6 - 230 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) AB C DE FGH IJ K LM N C41RPM OR/BK P22LS BK C41RPM OR/BK P134 RD P22LS BK 1 P22LS BK C28TTA RD/BK P134 RD P134 RD P26ESTP BK C28TTA RD/BK D89 P2 FS1 C9P-3 P26ESTP BK BN OR LS18A NO BK BK RD-(FS) C9P-2 P25FS RD WH-(FS) P24FS WH P24FS WH WH NC RD C9P-1 LS18 TS2 RD C1P-12 C132PLI BL/WH C2P-6 C134PWR GR/BK TS6 R20C7P-1 COM START ON C34SA BK/WH TS4 4.7K BK-(FS) ENGINE GLO PLUG C9P-1 ENGINE 2 SPEED P3 TS1 C4P-10 LT BR P22BAT BK GR/BK L48 H1 RD/BK 5 29 C4B-10 BK C1P-8 FOOTSW. HIGH 2 SEC + AUX. PUMP FOOTSW. LOW C1P-7 C1P-1 C33STR BK C1B-12 D39 D40 C1P-2 10A C2B-6 NO C3P-12 C7P-2 U34 - D12 CB2 RD TB134 C2P-5 3 8 C1B-7 C1B-8 C1P-9 P1 RD (AUX + FE) 3 15AMP. C7B-1 RD (AUX) RD RD 2 TB132 D4 B1 4 D3 KS1 TB22 13 P4 TS54 C41RPM OR/BK B 1 PLAT 45 C133PLA BL/WH WH P23BAT WH TS51 C27AUX RD C1B-1 TS52 TS56 3 GRD 6 C46HRN GR C28TTA RD/BK C35RPM BK/RD RD U33 7 PUMP 5 29 ON FUNC. ENABLE LOW RPM BK LOADSENSE 2 SEC + G. PLUG ENGINE SPEED MODULE AUXILIARY ENGINE HIGH RPM START 12 8 BK C3B-12 C1B-2 C7B-2 NO TIMER30 C2B-5 4 RD - D64 U16 3 U35 8 TB34 NO WH D2 TB27 TB33 10A RD P20BAT RD GR/BK C1B-9 TB41 L45 TB23 1 START RELAY TB134 2 TACHOMETER CB1 3 START INPUT U1 4 AUX. ON TB20 15AMP. RD TB24 5 GROUND IGN./START D13 TB35 6 BATTERY MODULE CR1 7 KEY PWR. + NO 8 KEY BYPASS L2 C3 3MF 9 IGN./FUEL ON TB46 CR2 10 ENG. FAULT CB3 NO 5 15AMP. RD TB21 CR2 C5-3 WH D22 C21IGN WH P22BAT BK C46HRN GR C28TTA RD/BK C6-28 CR4 CR4 P116HYD RD P134TTS RD C6-26 NO C41RPM OR/BK C27AUX RD R33STR BK C21IGN2 WH TB26 TB25 C34SA BK/WH C6-27 C21IGN WH F22 70A C107AF RD C6-23 P134FB WH CR5 C5-14 C26TS WH/RD C5-18 +BAT WH NO C5-16 C25PS WH/BK +AUX RD 6 ALTERNATOR R46HRN BK C6-10 C5-5 -GND BRN EXCT. C5-2 30 86 AC 87a 87 MODULE 85 CR17 S8 MOM N.O. TIME DELAY FB1 H2 R116 OR R21IGN WH C5-4 WH C5-11 C5-22 S-500 B RD CB7 15A 12 V BAT. BAT. DC B1 + - PR1 PR2 STA. NO NO D52 PR2 CBA M2 M3 NO - + PR2 BRN + G6 C5-1 TILT ALARM SW2 SW3 RD HOLD BK BRN _ NC NO WH PULL IN REGULATOR BK IND. M1 SW3 LEVEL SENSOR NO 7 SERVICE HORN RELAY BRN SERVICE HORN ES0387H HYD. OIL TEMP. SWITCH POWER RELAY OIL TEMPERATURE GLOW PLUG RELAY RPM MODULE HIGH IDLE RELAY 8 (OPTION) FLASHING BEACONS FUEL SOLENOID SWITCH GLOW PLUG HIGH RPM SOLENOID COOLING FAN OPTION HOUR METER OIL PRESSURE ENGINE CHECK LED IGN./START RELAY SWITCH STARTER MOTOR AUXILIARY POWER RELAY AUXILIARY PUMP 6 - 230 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 6 D23 3 4 TB30 5 6 23 8 6 - 231 Deutz TD2011L04i Models (AS) (after SN 21629) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND JC3 3 C159STC BL/WH I HG F E DCB A BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) ROCKER / STEER OPTION. 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 TS15 L1 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW DRIVE ENABLE 10 C3P-4 LEFT 9 C3P-5 C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 C6TRF WH/RD C3B-6 Y4 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 U13 J1 RIGHT TURNTABLE ROTATE ALC-500 JOYSTICK LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + C41RPM OR/BK P22LS BK RD (AUX & FE) BR P134 RD RD (AUX) C28TTA RD/BK P26ESTP BK P24FS WH Y11 CR14 NO

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (after SN 21629) 6 - 231 6 - 232 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 233 6 - 234 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 234 8 AUX 7 BK BRN 5 BK/RD-35C 4 P48PWR WH 3 2 4 BK-22D 1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Section 6 • Schematics S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) Deutz D2011L03i Engine and Deutz TD2011L04i Engine CR1 6 CR2 RD CR45 RD BRN BK-ISM1 CR4 C21IGN WH CB3-2 RD U33 AB WH U34-8 BRN RD-24B BRN C32 CB7 WH-21B (1) CB7 BK/RD C21IGN WH C5-11 12 BRN S-60 • S-65 • S-60 TRAX • S-65 TRAX BAT BRN BK C5-5 8 GR/BK H6 7 RD-TS52 6 RD-TS51 5 BK C7B-1 3 BL/WH-C1B-12 1 RD H6 S-60 HC • S-60X • S-60XC BK/RD-CR4 BK/RD C5 C5-18 C32 RD - TB134-3D C6 WH - ISM#9 WH - CR2 BK C6-10 BK-22C1 WH/RD-6D RD-27C BRN RD/WH-3D GR C2B-5 GR/RD C4B-10 BRN CR19 WH C5-4 35BR - GND2 U34 CR34 OR C5-1 8 9 C21IGN WH CR5 C6 C5 C132PLI2 BL/WH C1B-12 P134PWR RD-134-2D C GR/BK-L45 RD-TS61 RD-ISM4 CR17 RD/BK-ALARM RD/BK-TS61 WH/RD-R2 RD/WH-CR34 WH/RD-R4 WH-TS62 WH/BK-TS62 RD/WH-R16 OR C38-2 WH/RD-CR19 RD/WH-TS61 BK-TS63 BK/WH-TS63 RD-CB3 + BK/RD-TS63 OR-TS59 C6-19 H6 OR/BK-TS59 GR-TS57 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 GR/BK-TS57 GR/WH-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 RD-CB2 C2PBD RD/BK C3B-2 RD-CB1 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 DE F C3PBF RD/WH C3B-3 BK RD 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 WH C4TRL WH C3B-4 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 C5TRR WH/BK C3B-5 GND BRN 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 P48PWR WH C45-87 OPT C6TRF WH/RD C3B-6 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 C7PBE BK C3B-7 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 C133PLA GR/BK C3B-12 Part No.147753 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 December 2013 C14PLU OR C4B-2 14 PLATFORM LEVEL UP 14 C14PLU OR C6-14 C15PLD OR/BK C4B-3 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C17JU GR C4B-5 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 BATTERY POWER C19JSV GR/WH C4B-7 12V DC 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD BRN 20 +12 VOLT POWER (1) 20 P20BAT RD P20BAT RD P20BAT RD BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 C5-7 G WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 WH U34-2 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 C4B RD-CB1 (BROWN) WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 CABLE #1 WH/RD-L2- C3B 18/22 RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 (GREEN) RD-TS51 C27AUX RD C1B-1 26 OIL TEMPERATURE SWITCH 26 C27AUX RD C6-27 C2B WH/RD-C6-32 C29MS RD/WH C1B-3 (BLACK) BK-ISM3 27 AUXILARY PUMP 27 C29MS RD/WH C5-24 CABLE #2 H BK-TS52 C30FWD WH C1B-4 C1B 18/19 RD/WH-TS61 BK/WH-TS56 29 MOTOR STROKE 29 C30FWD WH C5-21 (GREY) RD/WH-R16 BK/RD-CR4 C31REV WH/BK C1B-5 WH/RD-R4 30 PROPEL FORWARD 30 C31REV WH/BK C5-20 WH/RD-R2 OR/BK-ISM2 C32BRK WH/RD C1B-6 HARNESS TO BRN-GND 31 PROPEL REVERSE 31 C32BRK WH/RD C5-23 C1B-2 C28TTA RD/B C6-28 SWITCH PANEL BK BL-TS58 C33STR BK C1B-7 RD C1B-10 C36SCC BL C6-36 WH BL/BK-L46+ C34SA BK/WH C1B-8 RD H6+ C34SA BK/WH C5-22 C2B-4 C42LS OR/RD C6-31 P134FB WH-C6-23 32 BRAKE 32 C35RPM BK/RD C1B-9 RD-KS C1B-11 C37SCW BL/BK C6-37 RD-U34-2 33 START ENGINE 33 C39LP BL/RD C2B-1 C4 34 GLOW PLUG 34 C40LS1 OR C2B-2 C7 IJ C40LS1 OR C6-40 C2 35 HIGH FUNCTION SPEED 35 C41RPM OR/BK C2B-3 C3 FUNCTION C41RPM OR/BK C5-2 C5 HARNESS 39 (UNUSED) 39 C129JDA BL C3B-10 C1 RD/BK-ALARM C6-19 C6 C6 C45GEN GR/WH C5-12 40 BOOM STOWED 40 C45GEN GR/WH C2B-7 C59CNK BL/BK C3B-11 41 ALTERNATOR PULS PICKUP 41 C59CNK BL/BK C6-11 P134PWR RD C2B-6 NOTE: DASHED LINES INDICATE OPTIONS. 44 JIB DOWN DESCENT ALARM D3044P134FB RD C6-23 C6 P134BAT BK C6-25 45 GENERATOR OPTION 45 P134BAT RD C6-24 59 RETRACT BOOM LED 59 P134TTS RD C6-26 + C3 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 (UNUSED) 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 K LM C5 BRN C6-20 P109ANG GR/WH C4B-9 C2 ENGINE C6-34 SNSR BR C4B-4 C6 BRN HARNESS BK C6-33 C123PBS RD/BK C4B-8 RD C6-13 C13DE BL/RD C4B-1 C5 WH BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-U34-9 4 4 AUX PWR UNIT WH-25D ES0186U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT N

December 2013 Section 6 • Schematics NM L KJ Ground Control Box Switch Panel Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) BK/RD-TB9D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 BK/WH-TB8D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-1 BL/BK-TB59D BK-TB22D WH/RD-TB26 RD/WH-R16 RD-TB24D WH-TB21D BK/RD-TB35D RD/WH-CR34#87A RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D RD-C32-7 WH/BK-TB5D OR/BK-TB15D WH-TB4D OR-TB14D WH/RD-R2 BL-TB44D GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 C32-6 RD-TB20C RD-P1-2 GR/BK-H6(-) RD-KS1-2 32 NO P4 D3 TS51 63 41 L45 + 33 44 D64 + 3 + NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 RD/WH B 3 5 R16 R14 NC TS54 TS58 6 2A 1A 3 2 1 D13 3 2B 1B 2 D28 1 NC RD P1 D2 L2 TS59 7 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS KS1 KEY SWITCH TS57 PLATFORM ROTATE TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L2 LED - CHECK ENGINE TS58 CB3 CONTROLS CIRCUIT BREAKER, 15A L45 LED - PLATFORM OVERLOAD TS59 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CB7 CIRCUIT BREAKER, 15A (OPTION) L46 LED - CABLE TENSION TS61 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER P1 EMERGENCY STOP BUTTON TS62 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CR2 START RELAY P4 FUNCTION ENABLE SWITCH TS63 TURNTABLE ROTATE TOGGLE SWITCH CR4 IGNITION / FUEL RELAY R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR5 HIGH IDLE RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED U33 IGNITION START MODULE CR17 HORN RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED U34 LOAD SENSE MODULE CR19 HYDRAULIC OIL COOLER RELAY (OPTION) R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED TIME DELAY RELAY - 2 SECONDS, 10A CR23 TURNTABLE SPEED REDUCTION RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS52 NOTE: DASHED LINES INDICATE OPTIONS. Deutz D201E1S0L1806J3i Engine G6 PRIMARY BOOM SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH Deutz TD2011L04i Engine H6 TS56 RPM SELECT TOGGLE SWITCH HOUR METER GLOW PLUG TOGGLE SWITCH PLATFORM OVERLOAD ALARM Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 235 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 235 6 - 236 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 237 6 - 238 Downloaded from www.Manualslib.com manuals search engine

LM N 2+ U35 CWLITE WH TS49 BK ES0186U 3- 5 BK R20 CR76 P26BAT BK CONTROL HARNESS C134PWR RD LS18 TS1 C17OLS WH/RD TO PLATFORM SWITCH PANEL GR/WH RD C19JSV GR/WH TS7 BR BK GR/WH C19JSV GR/WH C4P-7 RD JIB BRN JC3 BR GR/WH + RD LS18 CABLE OPT. BRN GND RD OUTPUT BK RD-E STOP C134PWR RD BRN - C1 P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 CR14 NOTE: DASHED LINES INDICATE OPTIONS. RD RD C32BRK WH/RD C1P-6 C32BRK WH/RD J2-19 CR30 LS18 D23 C40LS OR BR D24 C42LS OR/RD OR WH P23BAT WH C7P-2 I TS14 WH P22BAT BK C7P-1 JIB BR (S-65 OPT.) P26ESTP BK C19JSV GR/WH C4P-7 GH P24FS WH C18PRR GR/BK C4P-6 C2P C7P C9 J3P24FS WH C17PRL GR C4P-5 C3P 12V BATT F.S. 3BRN C15PLD OR/BK C4P-3 C4P 1 C14PLU OR C4P-2 C7P 11 C129JDA BL C3P-10 TS8 BR-GND 1 J8-P109LS GR/WH C3P-12 D88 D89 C59CNK BL/BK C3P-11 L47+ P26BAT BK C9-1 P2 F.S. P25FS RD C9-3 TS2 December 2013 Platform Control Box Wiring Diagram, S-60/S-65 DE F U13 P24FS WH C9-2 TS4 C1P-12 BK C132PLI1 Part No.147753 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) ALC-500 C4P-10 BK C132PLI2 J8 J2 C45GEN GR/WH C2P-7 6 C46HRN GR C2P-5 1 C42LS OR/RD C2P-4 C6TRF WH/RD C3P-6 C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C1P Downloaded from www.Manualslib.com manuals search engine C2P C3P C4P C7P 1 BR 2 C4P(BR) J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 GR/BK C133PLA C3P-12 S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 GR/BK-L4 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 C28TTA RD/BK C164PES RD/WH 1 C27AUX RD C1P-1 P134PWR RD C2P-6 P162JPW OR RD-TILT AB C C163PLS WH/BK C28TTA RD/BK C1P-2 Deutz D2011L03i Engine GND BR Deutz TD2011L04i Engine Section 6 • Schematics C160JPL WH/RD C28TTA RD/BK C1P-2 D39 P162JPW OR BATGRN C7P-3 + C159STC BL/WH D40 GND BR H1 C143DEL BL/BK BRN C144DER BL/WH C13DE BL/RD C29MS RD/WH GR/BK-L4 P134PWR RD LS18 CWLITE BK BRN BRN CWLITE WH TS49 6 - 238 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram, S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX OR C4P-2 BL/BK C3P-11 BK C1P-7 BK/WH C1P-8 TS4 GR/WH C2P-7 RD H1(+) OR/BK C4P-3 GR C4P-5 RD C1P-1 WH CR30#30 TS6 BL/RD J1-16 GR C2P-5 GR/WH C4P-7 RD/WH J1-8 C171LS WH/RD WH C9P-2 BL/RD P22BAT C2-1 WH CR27#87A C129JDA BL C3P-10 BL/BK J1-6 BK C7P-1 RD CR14-#86 BK/RD C1P-9 GR/BK C4P-6 BR GND STUD BL/WH J1-7 WH C7P-2 RD/WH J1-2 GR/BK H1 (D39) RD C9P-3 BK C9-1 OR J1-11 RD/BK H1 (D40) BK J3-3 BR J1-12 TS15 WH/BK C4P-9 WH/BK J1-3 WH/RD J1-4 WH/RD J1-1 BL/WH J1-5 OR J1-13 BR J1-14 ++ 2 JC7 L4 +D12CR76#30 TS2 1 6 L47 + 1 CR13 JC3 WH TS8 3 TS9 WH WH L1 16 BK 4 TS7 L48 TS48 5 TS1 TS47 2 NO TS14 RD NC NC P3 BK RD P2 BK P22BAT RD D27 NOTE: DASHED LINES INDICATE OPTIONS. 1 ROCKER / STEER OPTION. 2 LOAD SENSE RECOVERY OPTION 6 C1 COMPONENT INDEX TS4 RPM SELECT TOGGLE SWITCH ES0186U 7 CR13 TS6 GLOW PLUG TOGGLE SWITCH CR14 CAPACITOR, JIB CIRCUIT (S-65 OPTION) CR27 JIB SELECT RELAY (S-65 OPTION) TS7 PLATFORM ROTATE TOGGLE SWITCH CR30 JIB VALVE RELAY (S-65 OPTION) TS8 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CR76 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH H1 RELAY - LIMIT SWITCH (LIFT / DRIVE OPTION) TS14 DRIVE SPEED TOGGLE SWITCH JC3 RELAY - LOAD SENSE AUX RECOVERY TS15 DRIVE ENABLE TOGGLE SWITCH JC7 TILT ALARM TS47 GENERATOR (OPTION) L1 JOYSTICK - DRIVE / STEER TS48 DRIVE LIGHTS (OPTION) L4 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE U13 ALC500 JOYSTICK CONTROLLER CARD L47 LED - DRIVE ENABLE U35 TIME DELAY RELAY L48 LED - PLATFORM OVERLOAD LS18 LED - CABLE TENSION 8 P2 LED - TILT ALARM P3 PLATFORM OVERLOAD LIMIT SWITCH R20 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 239 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (after SN 21629) 6 - 239 6 - 240 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) 6 - 241 6 - 242 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Perkins Engine Models (AS) (after SN 21629) AB C DE F G H IJ K LM N C41RPM OR/BK C41RPM OR/BK P22LS BK 1 P22LS BK P134 RD P134 RD C28TTA RD/BK D89 LS18A C28TTA RD/BK P26ESTP BK C132PLI2 BK P24FS WH BL/RD P22BAT BR OR NO BK P26ESTP BK TS4 D88 WH NC RD P2 FS1 C9P-3 ENGINE BK RD RPM LS18 C9P-1 P25FS RD P24FS WH C1P-12 C132PLI BL/WH WH C2P-6 P134PWR GR/BK RD C9P-2 AUXILIARY TS2 TS6 R20 BK P22ESTP PUMP ENGINE GLOW START PLUG 2 4.7KW C7P-1 P26ESTP BK C170LS WH/RD TS1 P26ESTP BK P22BAT BL/RD C2P-1 + 1 CR76 C1P-7 P22BAT BK P3 H1 NO 30 86 C4P-10 LT BR HIGH - LOW L4 29 C2B-1 GR/BK RD/BK + COM 87A 87 85 5 2 SEC. D12 D39 NO 8 CB2 TB134 D40 C4B-10 BK C1P-8 C1P-9 - C1P-1 3 15A P1 B1 2 RD C1B-12 C7B-1 C3P-12 C1P-2 C7P-2 3 U35 RD RD C2B-6 C2P-5 30A 4 1 3 D4 RD (AUX + FE) KS1 4 5 C171LS WH/BK D3 RD (AUX) 3 TB22 C133PLA BL/WH WH TS51 TS54 B PLAT C46HRN GR C28TTA RD/BK ENGINE C41RPM OR/BK 6 P23BAT WH C27AUX RD C1B-1 U34 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 1 GND U33 ENGINE GLOW FUNC. ENABLE 7 START PLUG 2 10A RD PUMP AUXILIARY + D64 LOW BK HIGH 2 SEC. RD 12 8 5 9 NO 4 C3B-12 C1B-2 C7B-2 RD - BK C1B-7 C2B-5 38 WH GR/BK D2 TB27 TB33 TB41 H6 L45 TB23 1 START RELAY C1B-8 TB134 WH CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 7 KEY POWER CR4 NO CR4 CB3 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 C5-3 NO BRN TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-34 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 WHS8 NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID WATER TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER 8 POWER RELAY 1 LOAD SENSE RECOVERY OPTION STARTER ES0193U EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP Perkins 404-22 Engine 6 - 242 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine