s60

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) I HG FE DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+)TS4TS15 TS6 BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 WH CR30#30 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 RD CR14-#86 BR GND STUD GR/BK H1 (D39) BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 WH CR27#87A GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 ++ 2 JC7 L4 +D12 TS2 1 6 L47 + 1 CR13 JC3 WH TS8 3 TS9 WH WH L1 16 BK 4 TS7 L48 TS49 TS48 5 TS1 NC 6 NO BK 7 P3 TS14 RD P2 RD NOTE: DASHED LINES INDICATE OPTIONS. RD 1 ROCKER / STEER OPTION. D27 ES0186U C1 COMPONENT INDEX TS4 RPM SELECT TOGGLE SWITCH CR13 TS6 GLOW PLUG TOGGLE SWITCH CR14 CAPACITOR, JIB CIRCUIT (S-65 OPTION) CR27 JIB SELECT RELAY (S-65 OPTION) TS7 PLATFORM ROTATE TOGGLE SWITCH CR30 JIB VALVE RELAY (S-65 OPTION) TS8 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CR76 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH H1 RELAY - LIMIT SWITCH (LIFT / DRIVE OPTION) TS14 DRIVE SPEED TOGGLE SWITCH JC3 RELAY - LOAD SENSE AUX RECOVERY TS15 DRIVE ENABLE TOGGLE SWITCH JC7 TILT ALARM TS47 GENERATOR (OPTION) L1 JOYSTICK - DRIVE / STEER TS48 DRIVE LIGHTS (OPTION) L4 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE U13 ALC500 JOYSTICK CONTROLLER CARD L47 LED - DRIVE ENABLE U35 TIME DELAY RELAY L48 LED - PLATFORM OVERLOAD LS18 LED - CABLE TENSION 8 P2 LED - TILT ALARM P3 PLATFORM OVERLOAD LIMIT SWITCH R20 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 RESISTOR - 4700W AUXILIARY PUMP TOGGLE SWITCH ENGINE START TOGGLE SWITCH Deutz D2011L03i Engine Deutz TD2011L04i Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 143 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (CE) 6 - 143 6 - 144 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 145 6 - 146 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) AB C DE FGH IJ K LM N C41RPM OR/BK C41RPM OR/BK P22LS BK 1 P22LS BK P134 RD P134 RD C28TTA RD/BK D89 LS18A C28TTA RD/BK P26ESTP BK C132PLI2 BK P24FS WH BR OR NO BK P26ESTP BK TS4 D88 WH NC RD P2 FS1 C9P-3 ENGINE RD RPM LS18 BK WH P25FS RD C1P-12 C132PLI BL/WH P24FS WH C2P-6 P134PWR GR/BK RD C9P-2 TS2 TS6 AUXILIARY ENGINE GLOW START PLUG R20 PUMP C7P-1 4.7KW P26ESTP BK 2 P26ESTP BK TS1 + C1P-7 C4P-10 LT BR P3 H1 HIGH - LOW TB134 P22BAT BK L4 C9P-1 29 GR/BK RD/BK + COM D12 5 2 SEC. CB2 D39 NO C4B-10 BK C1P-8 C1P-9 D40 8 C1P-1 3 15A P1 B1 2 RD C1B-12 C7B-1 C3P-12 C1P-2 C7P-2 - RD RD C2B-6 C2P-5 3 U35 30A 4 1 3 D4 RD (AUX + FE) KS1 4 5 D3 RD (AUX) 3 TB22 C133PLA BL/WH WH TS54 B PLAT C46HRN GR C28TTA RD/BK ENGINE C41RPM OR/BK P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 1 GND ENGINE GLOW FUNC. ENABLE 6 C27AUX RD C1B-1 U34 START PLUG U33 RD 7 PUMP AUXILIARY 2 10A D64 LOW BK + HIGH 2 SEC. RD 12 8 5 9 NO 4 C3B-12 C1B-2 C7B-2 RD - BK C1B-7 C2B-5 38 WH GR/BK D2 TB27 TB33 TB41 H6 L45 TB23 1 START RELAY C1B-8 TB134 WH CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 7 KEY POWER CR4 NO CR4 CB3 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 C5-3 NO BRN TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-34 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 S8WH NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO BK BR 7 B1 - M1 SW4 BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN TILT ALARM HOUR METER FUEL SOLENOID WATER TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY LEVEL SENSOR CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH 8 ALTERNATOR STARTER POWER RELAY ES0193U STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP Perkins 404-22 Engine 6 - 146 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics BATGND 3 C159STC BL/WH 2 3 4 TB30 5 RD 23 8 6 - 147 NC 21 Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX C41RPM OR/BK 1 2 P162JPW OR C7P-3 BATGND C7B-3 7 GROUND Perkins 404-22 Engine Perkins Engine Models (CE) ROCKER / STEER OPTION 22 6 C28TTA RD/BK BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 EDCBA P26ESTP BK GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 BRSNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 EDC - DRIVE FORWARD S-60 • S-65 • S-60 TRAX • S-65 TRAX 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE S-60 HC • S-60X • S-60XC 15 TB31 H3 TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW RIGHT 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW LEFT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 CDE2 9 C3P-5 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 5 C159STC BL/WH4 C160JPL WH/RD 13 TB5 Y24 CCW 14 J1 RIGHT LEFT TURNTABLE ROTATE TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL 1 BR CR19 Y26 Y13 J25 6 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 P24FS WH JC3 CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 LSB2S LOOSE CABLE C37-1 C16-1 C16-2 LIMIT SWITCH RD C37-2 PRIMARY BOOM ALC-500 JOYSTICK EXTEND Y25 EXTEND PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 PRIMARY BOOM RETRACT C6-9 C9PER BK/RD C30-1 C30-2 RETRACT PRIMARY BOOM December 2013 TB9 EXTEND / RETRACT Part No.147753 FLOW CONTROL Y15 F 1J8 5 I HG P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCH NO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J2 P26EST WH 3 C2P-4 J3 1 C8 RD 22 21 LST1O 21 BR NC DRIVE ENABLE C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 ML CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD N C41RPM OR/BK RD (AUX & FE) P22LS BK RD (AUX) P134 RD BR C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 147 6 - 148 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 149 6 - 150 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 150 8 AUX 7 BK BRN 5 BK/RD-35C 4 C21IGN WH 3 2 4 BK-22D 1 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) Perkins 404-22 Engine CR1 6 CR2 RD CR45 RD BRN BK-ISM1 CR4 OR/RD RD CB3-2 U33 AB WH U34-8 BRN RD-24B BRN C32 C21IGN WH C5-11 CB7 WH-21B (1) CB7 BK/RD 12 BRN GND BRN P48PWR WH C45-87 S-60 • S-65 • S-60 TRAX • S-65 TRAX BAT BRN BK C5-5 8 GR/BK H6 7 RD-TS52 6 RD-TS51 5 BK C7B-1 3 BL/WH-C1B-12 1 RD H6 S-60 HC • S-60X • S-60XC BRN BK/RD-CR4 BK/RD C5 P20BAT RD C5-18 C32 P20BAT RD RD - TB134-3D C6 WH - ISM#9 C5-7 WH - CR2 BK C6-10 WH/RD-6D RD-27C BRN RD/WH-3D C4B 35GR/RD C4B-102 U34 BRN BK-22C1 CR19 CR34 WH C5-4 (BROWN) BR - GND GR C2B-5 OR C5-1 C3B 8 C21IGN WH (GREEN) 9 C2B CR5 C132PLI2 BL/WH C1B-12 (BLACK)P134PWR RD-134-2D C C1BGR/BK-L45 RD-TS61 RD-ISM4 C6 C5 RD/BK-ALARM (GREY) RD/BK-TS61 WH/RD-R2 CR17 RD/WH-CR34 WH/RD-R4 WH-TS62 WH/BK-TS62 RD/WH-R16 OR C38-2 WH/RD-CR19 RD/WH-TS61 BK-TS63 BK/WH-TS63 RD-CB3 + BK/RD-TS63 OR-TS59 C6-19 H6 OR/BK-TS59 GR-TS57 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 GR/BK-TS57 GR/WH-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 RD-CB2 C2PBD RD/BK C3B-2 RD-CB1 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 DE F C3PBF RD/WH C3B-3 BK RD 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 WH C4TRL WH C3B-4 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 OPT C6TRF WH/RD C3B-6 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 C7PBE BK C3B-7 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 Part No.147753 C133PLA GR/BK C3B-12 December 2013 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 C14PLU OR C4B-2 14 PLATFORM LEVEL UP 14 C14PLU OR C6-14 C15PLD OR/BK C4B-3 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C17JU GR C4B-5 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 BATTERY POWER C19JSV GR/WH C4B-7 12V DC 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 20 +12 VOLT POWER (1) 20 P20BAT RD BRN-<GND> D52 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C4 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 C3 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C5 BK C32-4 C6 G WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 WH U34-2 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 RD-CB1 WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 CABLE #1 WH/RD-L2- 18/22 RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 RD-TS51 C27AUX RD C1B-1 26 OIL TEMPERATURE SWITCH 26 C27AUX RD C6-27 H WH/RD-C6-32 C29MS RD/WH C1B-3 BK-ISM3 27 AUXILARY PUMP 27 C29MS RD/WH C5-24 CABLE #2 BK-TS52 C30FWD WH C1B-4 18/19 RD/WH-TS61 BK/WH-TS56 29 MOTOR STROKE 29 C30FWD WH C5-21 RD/WH-R16 BK/RD-CR4 C31REV WH/BK C1B-5 WH/RD-R4 30 PROPEL FORWARD 30 C31REV WH/BK C5-20 WH/RD-R2 OR/BK-ISM2 C32BRK WH/RD C1B-6 HARNESS TO BRN-GND 31 PROPEL REVERSE 31 C32BRK WH/RD C5-23 C1B-2 C28TTA RD/B C6-28 SWITCH PANEL BK BL-TS58 C33STR BK C1B-7 C1B-10 C36SCC BL C6-36 RD BL/BK-L46+ C34SA BK/WH C1B-8 RD-H6+ C34SA BK/WH C5-22 C2B-4 C42LS OR/RD C6-31 WH P134FB WH-C6-23 C35RPM BK/RD C1B-9 RD-KS C1B-11 C37SCW BL/BK C6-37 32 BRAKE 32 C39LP BL/RD C2B-1 C4 33 START ENGINE 33 C40LS1 OR C2B-2 C7 C40LS1 OR C6-40 C2 34 GLOW PLUG 34 C41RPM OR/BK C2B-3 C3 IJ C41RPM OR/BK C5-2 C5 35 HIGH FUNCTION SPEED 35 C129JDA BL C3B-10 C1 FUNCTION RD/BK-ALARM C6-19 C6 HARNESS 39 (UNUSED) 39 C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 C6 40 BOOM STOWED 40 C59CNK BL/BK C3B-11 C59CNK BL/BK C6-11 41 ALTERNATOR PULS PICKUP 41 P134PWR RD C2B-6 P134FB RD C6-23 NOTE: DASHED LINES INDICATE OPTIONS. 44 JIB DOWN DESCENT ALARM D3044P134BAT BK C6-25 C6 P134BAT RD C6-24 45 GENERATOR OPTION 45 P134TTS RD C6-26 C3 BRN 59 RETRACT BOOM LED 59 BK 134 LOAD WEIGHING LIM. SW. +12V (1) 134 RD WH 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 (UNUSED) 210 C4 K LM C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 C6-20 P109ANG GR/WH C4B-9 C2 ENGINE C6-34 SNSR BR C4B-4 C6 BRN HARNESS C6-33 C123PBS RD/BK C4B-8 C6-13 C13DE BL/RD C4B-1 C5 BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-U34-9 4 4 AUX PWR UNIT WH-25D ES0193U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT N

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) NM L KJ I HG FE DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD-CR19#87A WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) BK/RD-TB9D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 BK/WH-TB8D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-1 BL/BK-TB59D BK-TB22D WH/RD-TB26 RD/WH-CR34#87A RD-TB24D WH-TB21D BK/RD-TB35D RD/WH-R16 RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D RD-C32-7 WH/BK-TB5D OR/BK-TB15D WH-TB4D OR-TB14D WH/RD-R2 BL-TB44D GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 GR/BK-H6(-) RD-KS1-2 32 NO P4 D3 TS51 63 41 L45 + 33 44 D64 + 3 + NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 RD/WH B 3 5 R16 R14 NC TS54 TS58 6 2A 1A 3 2 1 D13 3 2B 1B 2 D28 1 NC RD P1 D2 L2 TS59 7 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS KS1 KEY SWITCH TS57 PLATFORM ROTATE TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L2 LED - CHECK ENGINE TS58 CB3 CONTROLS CIRCUIT BREAKER, 15A L45 LED - PLATFORM OVERLOAD TS59 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CB7 CIRCUIT BREAKER, 15A (OPTION) L46 LED - CABLE TENSION TS61 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER P1 EMERGENCY STOP BUTTON TS62 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CR2 START RELAY P4 FUNCTION ENABLE SWITCH TS63 TURNTABLE ROTATE TOGGLE SWITCH CR4 IGNITION / FUEL RELAY R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR5 HIGH IDLE RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED U33 IGNITION START MODULE CR17 HORN RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED U34 LOAD SENSE MODULE CR19 HYDRAULIC OIL COOLER RELAY (OPTION) R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED TIME DELAY RELAY - 2 SECONDS, 10A CR23 TURNTABLE SPEED REDUCTION RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS52 NOTE: DASHED LINES INDICATE OPTIONS. ES0193U G6 PRIMARY BOOM SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH H6 TS56 RPM SELECT TOGGLE SWITCH Perkins 404-22 Engine HOUR METER GLOW PLUG TOGGLE SWITCH PLATFORM OVERLOAD ALARM Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 151 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 151 6 - 152 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 153 6 - 154 Downloaded from www.Manualslib.com manuals search engine

MN P26BAT BK P2 2+ U35 CWLITE WH TS49 BK ES0193U 3- 5 BK R20 P26BAT BK CONTROL HARNESS C134PWR RD LS18 TO PLATFORM SWITCH PANEL GR/WH GR/WH RD L C19JSV GR/WH TS7 BR BK C19JSV GR/WH C4P-7 RD JIB BRN JC3 BR GR/WH + RD LS18 CABLE OPT. BRN GND RD OUTPUT BK RD-E STOP C134PWR RD BRN - C1 P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 LS18 D23 C40LS OR BR D24 C42LS OR/RD OR WH P23BAT WH C7P-2 I TS14 WH P22BAT BK C7P-1 JIB BR (S-65 OPT.) P26ESTP BK C19JSV GR/WH C4P-7 GH P24FS WH C18PRR GR/BK C4P-6 C2P C7P C9 J3P24FS WH C17PRL GR C4P-5 C3P 12V BATT F.S. 3BRN C15PLD OR/BK C4P-3 C4P 1 C14PLU OR C4P-2 C7P 11 C129JDA BL C3P-10 TS8 BR-GND 1 J8-P109LS GR/WH C3P-12 D88 D89 C59CNK BL/BK C3P-11 L47+ P26BAT BK C9-1 P2 F.S. P25FS RD C9-3 TS2 U13 P24FS WH C9-2 TS4 C1P-12 BK C132PLI1 ALC-500 C4P-10 BK C132PLI2 J8 J2 C45GEN GR/WH C2P-7 December 2013 S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) DE F 6 C46HRN GR C2P-5 Part No.147753 1 C42LS OR/RD C2P-4 C6TRF WH/RD C3P-6 C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 C1P Downloaded from www.Manualslib.com manuals search engine C2P C3P C4P C7P 1 BR 2 C4P(BR) J7 C3P(GR) C2P(BK) 1 C1P(GY) Platform Control Box Wiring Diagram P109ANG GR/WH 9 C35RPM BK/RD C1P-9 GR/BK C133PLA C3P-12 S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 GR/BK-L4 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 C28TTA RD/BK C164PES RD/WH 1 C27AUX RD C1P-1 P134PWR RD C2P-6 P162JPW OR RD-TILT AB C C163PLS WH/BK C28TTA RD/BK C1P-2 GND BR Section 6 • Schematics C160JPL WH/RD C28TTA RD/BK C1P-2 D39 Perkins 404-22 Engine P162JPW OR BATGRN C7P-3 + C159STC BL/WH D40 GND BR H1 C143DEL BL/BK BRN C144DER BL/WH C13DE BL/RD C29MS RD/WH GR/BK-L4 P134PWR RD LS18 CWLITE BK BRN BRN CWLITE WH TS49 6 - 154 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) I HG FE DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD LS18 BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/WH C1P-8 WH CR30#30 BK/RD C1P-9 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 RD CR14-#86 BR GND STUD GR/BK H1 (D39) BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 WH CR27#87A GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS4 TS15 2 JC7 L4 ++ D12 TS6 1 +TS2 WH 6 L47 JC3 1 CR13 +TS14TS1 L48 3 WH TS8 WH L1 16 BK 4 TS9 TS47 TS48 NC 5 TS7 6 BK 7 NO RD 8 P3 NOTE: DASHED LINES INDICATE OPTIONS. 1 ROCKER / STEER OPTION. P2 RD ES0193U D27 RD COMPONENT INDEX C1 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS4 RPM SELECT TOGGLE SWITCH CR13 JIB SELECT RELAY (S-65 OPTION) TS6 GLOW PLUG TOGGLE SWITCH CR14 JIB VALVE RELAY (S-65 OPTION) CR27 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS7 PLATFORM ROTATE TOGGLE SWITCH CR30 RELAY - LIMIT SWITCH (LIFT / DRIVE OPTION) TS8 JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) CR76 RELAY - LOAD SENSE AUX RECOVERY TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH H1 TILT ALARM TS14 DRIVE SPEED TOGGLE SWITCH JC3 JOYSTICK - DRIVE / STEER TS15 DRIVE ENABLE TOGGLE SWITCH JC7 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE TS47 GENERATOR (OPTION) L1 LED - DRIVE ENABLE TS48 DRIVE LIGHTS (OPTION) L4 LED - PLATFORM OVERLOAD U13 ALC500 JOYSTICK CONTROLLER CARD L47 LED - CABLE TENSION U35 TIME DELAY RELAY L48 LED - TILT ALARM LS18 PLATFORM OVERLOAD LIMIT SWITCH P2 EMERGENCY STOP BUTTON P3 HORN BUTTON R20 RESISTOR - 4700W TS1 AUXILIARY PUMP TOGGLE SWITCH TS2 ENGINE START TOGGLE SWITCH Perkins 404-22 Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 155 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Perkins Engine Models (CE) 6 - 155 6 - 156 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 HC (CE) 6 - 157 6 - 158 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 HC (CE) AB C D E FG H I J K LM N SWING / LOWER LINK BOOM COVER 1 STRING POTENTIOMETER BOOM ANGLE SENSOR S22 S23 S17 S18 2 C114-4 YL C44-6 YL PLATFORM BOX C114-5 BN C44-5 OR C114-6 OR C44-4 BN PLATFORM SUPPORT C114-3 BL C44-3 BL C114-2 BK C44-2 RD PLATFORM LOAD CELL C114-1 RD C44-1 C42 BK C9P-2 SCON - SAFETY CONTROLLER TCON - OPERATIONAL CONTROLLER P24FS WH P1-1 GROUND P1-1 GROUND TS1 P1-2 R134BAT P1-2 R134BAT P1-3 CAN + P1-3 CAN + 2 AUXILIARY 5 P1-4 CAN - P1-4 CAN - PUMP P1-5 N/C P1-5 C42LS P1-6 P63SEN P1-6 P174BAT C1P-1 P1-7 P110RET P1-7 P23BAT C123PBS RD/BK C167PSL OR/BK P1-8 C141PBS P1-8 P109SEN C27AUX RD 1 34 6 P109SEN GR/WH P109SEN GR/WH P1-9 C166PSL P1-9 P110RET P1-10 C94LDS P1-10 C123PBS C141PBS RD C166PSL OR P1-11 S170ENL P1-11 C145CAL P63SEN OR/RD P63SEN OR/RD P1-12 S171ENL P1-12 C175LDS 3 P2-1 C183RCV P2-2 C167PSL C41 P2-3 C177ELO C53 P2-4 C169ENV P2-5 C133PLA P2-6 C200PL P2-7 V183RCV P2-8 C172PL P2-9 C173PEL P2-10 C168PL P2-11 R134BAT P2-12 R134BAT BL - CH2 RETURN D63 OR - CH2 OUTPUT WH - CH1 RETURN + GR - CH1 OUTPUT H1 BK - GND RD - PWR L4 P2 PLATFORM EMERGENCY 120W OVERLOAD C134BAT RD STOP C183RCV BL 4 120W 11 P110RET BK C133PLA GR/BK 22 C3P-12 33 C46-2 C175LDS WH/BK C51-4 C51-1 C134PWR BK/RD C4P-12 C134PWR BK/RD C46-1 C94LDS WH C51-3 C46-3 P110RET BK C51-2 TB9 C4P-11 L50 C46-4 C169ENV GR TB3 C4P-10 ACTIVE ENVELOPE C4P-9 C40-2 C183RCV BL C134BAT RD C134BAT RD C4B-10 C134BAT RD COM PORT A D82CAN+ YL C40B-1 C55-2 C40B-12 BOOM EXTEND/RETRACT F.C. COM PORT B D81CAN- GR C40B-3 C55-1 C40B-5 C40B-4 C40B-10 C30-2 C40B-6 C4B-9 C173PEL BK Y15 C30-1 C40B-8 C40B-11 5 C40B-9 C40B-7 BOOM UP/DWN FC S170ENL WH/RD C145CAL RD/WH C29-2 Y12 C29-1 GROUND BOX S171ENL WH/BK C177ELO BL/BK GND BR C133PLA GR/BK C172PL BL R134BAT RD C134BAT RD C7PBE BK C6-7 TB1A TB2A C200PL BK/RD C42LS OR/RD TS73 V183RCV BL RD/BK TB7A P174BAT WH CALIBRATION P23BAT WH SWITCH C168PL BL/RD RD C11-2 C6-20 TB134 TS75 C37-1 1 WH BK C6-40 RECOVERY D48 C6-2 2 C6-31 SWITCH 3 13 14 45 D49 21 C2PBD RD/BK C7PBE BK TB-23B LSB1RO C11-1 D47 C3PUD RD/WH TB3C NO/HC 6 C2PBD RD/BK 6 LSB2S C1PBU RD TB27 R2PBD RD/BK NO HC TB8C C27AUX RD C8PBR BK/WH TB9C CABLE NC CR52 CR53 30 12 C9PER BK/RD BOOM BOOM TENSION CR63 DOWN EXTEND C10-1 BK WH C10-2 TB40 CUTOUT CUTOUT 13 14 86 C7PBE BK BR 22 BOOM UP 30 30 LST2O NO/HC C37-2 CUTOUT 86 86 86 CR56 87A 87 30 C42LS OR/RD RECOVERY R8PBR BK/WH 3 C2PBD RD/BK CR59 85 D46 C13-1 POWER ON 87 87A 85 87 87A 85 87 87A 85 86 30 C1PBU RD C12-1C6-1 30 85 30 85 87A 87 V183RCV BL 87 87A 86 87 87A 85 11 C16-1 86 R134BAT RD 66 R134BAT RD 77 7 R1PBU RD R2PBD RD/BK R7PBE BK P174BAT WH 88 + L45 R174BAT RD 55 H6 PLATFORM C133PLA GR/BK 44C32 OVERLOAD Units after S60HC11-21287 R22BAT BK P22BAT BK 12 12 C133PLA GR/BK RECOVERY ACTIVE TB134 HIGH CAPACITY C16-2 C13-2 R19 R18 R17 CR54 CR55 P134BAT RD 30 C12-2 5W 5W 5W LOAD SENSE LOAD SENSE CR58 87A 87 86 R183RCV BL PLATFORM CUTOUT GROUND CUTOUT TB134C 85 C2PBD RD/BK 8 BOOM EXTEND NOTES: B00M DOWN 1. ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN THE STOWED POSITION. B00M UP ES0390J 6 - 158 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine C167PSL OR/BK C42-2 C44-6 YL STRING NM P110RET BK C41-9 C44-5 OR POTENTIONMETER P109SEN GR/WH C114-6 C44-4 BN S22 S23 C166PSL OR C53-9 C44-3 BL P110RET BK C53-7 C44-2 RD BOOM ANGLE SENSOR L P63SEN OR/RD C53-6 C44-1 BK S17 S18 C123PBS RD/BK C41-10 C114-4 YL P110RET BK C41-9 C114-5 BN P109SEN GR/WH C41-8 C114-6 OR C141PBS RD C53-8 C114-3 BL P110RET BK C53-7 C114-2 BK P63SEN OR/RD C53-6 C114-1 RD 1 2 3 4 5 6 7 8 9 10 11 12 C200PL BK/RD (C42-6) K C183RCV BL (C42-1) C40 S170ENL WH/RD (C53-11) C53 S171ENL WH/BK (C53-12) GRAY C177ELO BL/BK (C42-3) C42LS OR/RD (C41-5) TERMINATING C168PL BL/RD (C42-10) RESISTOR P174BAT WH (C41-6) 120W P23BAT WH (C41-7) C133PLA GR/BK (C42-5) V183RCV BL (C42-7) C145CAL RD/WH (C41-11) GND BR (C41-1) P1-1 GROUND J IH R134BAT RD (C55-1) P1-2 R134BAT D82CAN+ YL P1-3 CAN+ SAFETY MODULE D81CAN- GR P1-4 CAN- P1-5 NOT USED P63SEN OR/RD (C114-1 / C44-1) P1-6 P63SEN P110RET BK (C114-2 / C44-2) P1-7 P110RET C141PBS RD (C114-3) P1-8 C141PBS C166PSL OR (C44-3) P1-9 C166PSL C94LDS WH (C46-1 / C51-3) P1-10 C94LDS S170ENL WH/RD (C40-3) P1-11 S170ENL S171ENL WH/BK (C40-4) P1-12 S171ENL CONNECTS D82CAN+ YL COM PORT A C41 TO PC D81CAN- GR COM PORT B GRAY TERMINATING RESISTOR 120W GND BR (C53-1 / C55-2) Part No.147753 BOOM R134BAT RD (C42-11) P1-1 GROUND December 2013 UP/DOWN D82CAN+ YL P1-2 R134BAT G FE FLOW D81CAN- GR P1-3 CAN+ CONTROL C42LS OR/RD (C40-6) P1-4 CAN- OPERATIONAL MODULE P174BAT WH (C40-8) P1-5 C42LS Y12 TB3 P23BAT WH (C40-9) P1-6 P174BAT P109SEN GR/WH (C114-6 / C44-4) P1-7 P23BAT FUNCTION MANIFOLD TB9 P110RET BK (C46-3 / C114-2 / C44-5) P1-8 P109SEN C123PBS RD/BK (C114-4) P1-9 P110RET Y15 C145CAL RD/WH (C40-12) P1-10 C123PBS C175LDS WH/BK (C46-2 / C51-4) P1-11 C145CAL BOOM P1-12 C175LDS EXTEND/ C183RCV BL (C40-2) RETRACT C167PSL OR/BK (C44-6) P2-1 C183RCV FLOW C177ELO BL/BK (C40-5) P2-2 C167PSL CONTROL C169ENV GR (C46-4 / C4P-11) P2-3 C177ELO C133PLA GR/BK (C40-10) P2-4 C169ENV C200PL BK/RD (C40-1) P2-5 C133PLA V183RCV BL (C40-11) P2-6 C200PL C172PL BL (Y12) P2-7 V183RCV C173PEL BK (Y15) P2-8 C172PL C168PL BL/RD (C40-7) P2-9 C173PEL R134BAT RD (C41-2 / C42-12) P2-10 C168PL R134BAT RD (C42-11 / C55-1) P2-11 R134BAT P2-12 R134BAT R134BAT RD (C42-12) C42 Section 6 • Schematics BLACK Chassis Wiring Diagram, S-60 HC (CE) S-60 • S-65 • S-60 TRAX • S-65 TRAX GND BR (C41-1) C46 S-60 HC • S-60X • S-60XC DCBA C55-1 C55-2 C175LDS BR (C51-4 / C46-2) BL - CH2 RETURN PLATFORM 1 OR - CH2 OUTPUT LOAD CELL C94LDS WH (C51-3 / C46-1) P110RET BK (C51-2 / C46-3) WH - CH1 RETURN C134PWR BK/RD (C51-1 / C4P-12) GR - CH1 OUTPUT BK - GND RD - PWR CONNECTS TO FUNCTION C51 9 C134PWR BK/RD (C51-1) MANIFOLD HARNESS C169ENV OR (C46-4) C4P C183RCV BL (C40-2) 9 C134BAT RD C4B 12 11 ES0390J 10 6 - 159 8 4 3 2 5 6 7

December 2013 Section 6 • Schematics Chassis Wiring Diagram, S-60 HC (CE) 6 - 159 6 - 160 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60 HC (CE) (from SN 21001 to 21287) 6 - 161 6 - 162 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 162 8 7 3 S171ENL WH/BK (C40-4) 2 GR/BK (C40-10) TS75 Ground Control Box Terminal Strip Wiring Diagram Section 6 • Schematics RECOVERY S-60 HC (CE) (from SN 21001 to 21287) R174BAT RD (C32-7)CR52CR53CR54CR55 BOOM DOWN BOOM EXTEND LOAD SENSE LOAD SENSE 1 SWITCH S170ENL WH/RD (C40-3)PLATFORM CUTOUTGROUND CUTOUT C40 P174BAT WH (CR59-87A / C32-6)CUTOUTCUTOUT H6 30 30 30 30 S171ENL WH/BK (C40-4) 87A 87A 86 87 85 86 87 85 AB 4 R22BAT BK (C32-5) 86 87 85 86 87 85 S170ENL WH/RD (C40-3) S-60 • S-65 • S-60 TRAX • S-65 TRAX P22BAT BK (C32-4) S-60 HC • S-60X • S-60XC GND BR C7PBE BK (C6-7) R7PBE BK (R17) C177ELO BL/BK (C40-5) 5 C7PBE BK (TB7A) GND BR C2PBD RD/BK (C6-2) R2PBD RD/BK (R18) C168PL BL/RD (C40-7) C2PBD RD/BK (TB2A) 6 R18 TS73 C200PL BK/RD (CR63-86) 1 2 3 4 5 6 7 8 9 10 11 12 PRIMARY BOOM CALIBRATION C183RCV BL (C4B-10) DOWN BYPASS S170ENL WH/RD (CR54-86/CR55-86) 5 ohms 1% 25W SWITCH S171ENL WH/BK (CR54-85/CR55-85) C177ELO BL/BK (CR53-86) GND BR C42LS OR/RD (CR56-86) C C168PL BL/RD (CR52-86) R7PBE BK (CR53-87A) P174BAT WH (C40-8) 123 P174BAT WH (TS73-1) C134BAT RD (C4B-9) 456 P23BAT WH (TB23A) P134BAT RD (TB134-1C) C133PLA GR/BK (C32-8) P174BAT WH (CR55-30) V183RCV BL (TS49-3) D48 4 5 R134BAT RD (C32-1 / TB134-1D) C145CAL RD/WH (TS73-5) R2PBD RD/BK (TS75-4) R8PBR BK/WH (TS75-1) C2PBD RD/BK (CR52-87) C3PUD RD/WH (TB3C) C42LS OR/RD (C40B-6) 86 87 85 85 87 86 R17 R2PBD RD/BK (CR56-87) D49 12 C42LS OR/RD (C6-31) 87A 87A PRIMARY BOOM R8PBR BK/WH (CR56-87A) C27AUX RD (TB27C) 30 EXTEND BYPASS C8PBR BK/WH (TB8C) 3 6 DE 30 5 ohms 1% 25W D46 R134BAT RD (FH) CR59 D47 HI-CAPACITY C9PER BK/WH (TB9C) CR56 MODULE POWER GND BR V183RCV BL (C40-11) RECOVERY R134BAT RD (CR59-30) DUAL CAPACITY R19 P22BAT BK (CR54-30) PRIMARY BOOM R22BAT BK (CR54-87) GND BR UP BYPASS CR63 C1PBU RD (TB1A) P174BAT WH (CR55-87) (CR55-30 / CR59-87A) 6 5 ohms 1% 25W PRIMARY BOOM R174BAT RD C133PLA UP CUTOUT C32 R1PBU RD 30 87A GND BR C32 CONNECTOR 8 7 7 RD (TS52) 5 5 BK (C7B-1) 4 1 1 R134BAT RD (H6 / L45) 12 86 87 85 Part No.147753 December 2013 C1PBU (C6-1) 8 C133PLA GR/BK (H6) 6 RD (TS51) 3 BL/WH (132B) C200PL BK/RD (C40-1) 12 4 BK (22D-2) DC TERMINAL BASE (TB) B A GR/BK (133B) F 0 C1PBU RD (CR63-30) C133PLA GR/BK (L45) 0 SPARE C2PBD RD/BK (CR52-30) 1 PRIMARY BOOM UP 1 C7PBE BK (CR53-30) + C3PUD RD/WH (TS75-5) 2 PRIMARY BOOM DOWN 2 D45 C8PBR BK/WH (TS75-2) P23BAT WH (C7B-2) C9PER BK/RD (TS75-2) 3 PRIMARY BOOM FUNCTION CONTROL3 P23BAT WH (C40-9) C27AUX RD (CR56-30) 4 TURNTABLE ROTATE LEFT 4 BK C6-20 P134PWR RD (CR59-87) 5 TURNTABLE ROTATE RIGHT 5 R134BAT RD (H6+) 6 TURNTABLE ROTATE FUNCTION CTRL6 GH 7 PRIMARY BOOM EXTEND 7 +12V DC POWER FROM BATTERY 8 PRIMARY BOOM RETRACT 8 C183RCV BL (C40-2) 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C134BAT RD (CR59-86) 44 JIB DOWN DESCENT ALARM 44 C7PBE BK (CR53-87) C2PBD RD/BK (CR52-87 / TS49-5) 13 DRIVE ENABLE 13 C42LS OR/RD (CR56-86 / C6-33) 14 PLATFORM LEVEL UP 14 15 PLATFORM LEVEL DOWN 15 17 PLATFORM ROTATE LEFT/JIB UP 17 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 19 JIB SELECT VALVE 19 I 20 +12 VOLT POWER 20 18/22 #3 18/19 #1 C4P(BR) C3P(GR) 21 IGNITION POWER 21 C6-7 C2P(BK) C6-2 C1P(GY) 22 +12 VOLT TO PLATFORM (1) 22 22 +12 VOLT TO PLATFORM (2) 22 23 KEYSWITCH POWER 23 24 CIRCUIT BREAKER POWER 24 25 OIL PRESSURE SWITCH 25 26 OIL TEMPERATURE SWITCH 26 27 AUXILARY PUMP 27 28 TILT ALARM 28 JK L 29 MOTOR STROKE 29 FUNCTION HARNESS 30 PROPEL FORWARD 30 31 PROPEL REVERSE 31 C6 C5 32 BRAKE 32 33 START ENGINE 33 34 GLOW PLUG 34 35 HIGH FUNCTION SPEED 35 GROUND BOLT 36 STEER LEFT 36 BRN GND 37 STEER RIGHT 37 39 (UNUSED) 39 40 BOOM STOWED 40 ENGINE HARNESS 41 ALTERNATOR PULS PICKUP 41 46 SERVICE HORN 46 59 RETRACT BOOM LED 59 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 R134BAT RD (L45) 134 LOAD WEIGHING LIM. SW. +12V (3) 134 ES0390J 1 1 START RELAY U1 MN 2 2 TACHOMETER +12V DC POWER TO PLATFORM 3 3 START INPUT C7B 4 4 AUX PWR UNIT 5 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057

Downloaded from www.Manualslib.com manuals search engine CR52 CR53 CR54 CR55 BOOM DOWN BOOM EXTEND LOAD SENSE LOAD SENSE PLATFORM CUTOUT GROUND CUTOUT CUTOUT CUTOUT 30 30 30 30 87A 87A 86 87 85 86 87 85 NM86 87 8586 87 85 P174BAT WH (TS73-1) S171ENL WH/BK (C40-4) R174BAT RD (C32-7) S170ENL WH/RD (C40-3) P174BAT WH (CR59-87A / C32-6) S171ENL WH/BK (C40-4) R22BAT BK (C32-5) S170ENL WH/RD (C40-3) P22BAT BK (C32-4) GND BR C7PBE BK (C6-7) R7PBE BK (R17) C177ELO BL/BK (CR55-86) C7PBE BK (TB7A) GND BR C2PBD RD/BK (TS75-5) C2PBD RD/BK (C6-2) R2PBD RD/BK (R18) C168PL BL/RD (C40-7) C2PBD RD/BK (TB2A) R17 GND BR C200PL BK/RD (CR63-86) C40 PRIMARY BOOM (C32-12) C183RCV BL (C4B-10) EXTEND BYPASS S170ENL WH/RD (CR54-86) 1 2 3 4 5 6 7 8 9 10 11 12 5 ohms 1% 25W S171ENL WH/BK (CR54-85) C177ELO BL/BK (CR53-86) P174BAT WH (CR55-30) TS73 C42LS OR/RD (CR56-86) L KJ I R7PBE BK CR53 CALIBRATION C168PL BL/RD (CR52-86) P174BAT WH (CR59-87A) SWITCH P23BAT WH (TB23A) C133PLA GR/BK (C32-8) 123 V183RCV BL (CR58-86) C145CAL RD/WH (TS73-2) 456 C2PBD RD/BK (CR52-87) GND BR R18 GND BR V183RCV BL C3PUD RD/WH (TB3C) D48 4 5 PRIMARY BOOM GND BR P174BAT WH R2PBD RD/BK (CR56-87) D49 DOWN BYPASS R8PBR BK/WH (CR56-87A) R1PBU RD R19 5 ohms 1% 25W C8PBR BK/WH (TB8C) 12 3 6 TS75 PRIMARY BOOM D46 RECOVERY UP BYPASS D47 SWITCH 5 ohms 1% 25W C9PER BK/WH (TB9C) R183RCV BL (CR58-87) P134BAT RD (TB134) GND BR R1PBU RD GND BR R134BAT RD (CR59-30) (TS73-1) GND BR (CR56-85) P22BAT BK (CR54-30) C42LS OR/RD (C6-33) C1PBU RD (C6-1) R22BAT BK (CR54-87)GND BR R17 12GR/BK (C40-10) 8(CR55-87) R2PBD RD/BK (TS75-4) P174BAT WH R8PBR BK/WH (TS75-1) CR5685 87 86 CR5985 87 86 PRIMARY 85 87 86 85 87 86CR58RECOVERY C32 CONNECTORR174BAT RD 7 6 5 4 1 1 R134BAT RD (H6 / L45) GND BR (CR59-85) 87A 87A CR63 BOOM UP 87A HIGH CAP C133PLA GND BR (CR52-85) RECOVERY 30 HIGH CAP 30 30 87A HIGH CAP MODULE CUTOUT C32 C27AUX RD (TB27C) POWER 30 5 BK (C7B-1) C42LS OR/RD (C40-6) 6 RD (TS51) 3 BL/WH (132B) R134BAT RD (C32-1) P134BAT RD 7 RD (TS52) 4 BK (22D-2) R134BAT RD (C6-16) C200PL BK/RD (C40-1) 8 C133PLA GR/BK C134BAT RD (C4B-9) 12 BR-GND BOLT P174BAT WH (CR55-30) C1PBU RD TB1A P147BAT WH (C40-8) (H6) GR/BK (133B) C133PLA GR/BK (L45) DC TERMINAL BASE (TB) BA 0 0 SPARE C1PBU RD (CR63-30) 1 PRIMARY BOOM UP 1 + 2 PRIMARY BOOM DOWN C3PUD RD/WH (TS75-5) C2PBD RD/BK (CR52-30) R134BAT RD+L45 H6 C8PBR BK/WH (TS75-2) 2 BRN GND C9PER BK/RD (TS75-2) 3 PRIMARY BOOM FUNCTION CONTROL3 C27AUX RD (CR56 #30) 4 TURNTABLE ROTATE LEFT 4 P134PWR RD (CR59-87) R134BAT RD (H6+) 5 TURNTABLE ROTATE RIGHT 5 HG 6 TURNTABLE ROTATE FUNCTION CTRL6 +12V DC POWER FROM BATTERY 7 PRIMARY BOOM EXTEND 7 C7PBE BK (CR53-30) C183RCV BL (C40-2) 8 PRIMARY BOOM RETRACT 8 C134BAT RD (CR59-86) 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C7PBE BK (CR53-87) C2PBD RD/BK (CR52-87 / TS49-5) 44 JIB DOWN DESCENT ALARM 44 C42LS OR/RD (CR56-86 / C6-33) 13 DRIVE ENABLE 13 14 PLATFORM LEVEL UP 14 15 PLATFORM LEVEL DOWN 15 17 PLATFORM ROTATE LEFT/JIB UP 17 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 19 JIB SELECT VALVE 19 F 20 +12 VOLT POWER 20 C6-7 C4P(BR) 18/22 #3 18/19 #1 C3P(GR) 21 IGNITION POWER 21 2C6-2 C2P(BK) C1P(GY) Part No.147753 22 +12 VOLT TO PLATFORM (1) 22 D45 December 2013 22 +12 VOLT TO PLATFORM (2) 22 P23BAT WH (C7B-2) 23 KEYSWITCH POWER 23 P23BAT WH (C40-9) 24 CIRCUIT BREAKER POWER 24 25 OIL PRESSURE SWITCH 25 26 OIL TEMPERATURE SWITCH 26 27 AUXILARY PUMP 27 Ground Control Box Terminal Strip Wiring Diagram S-60 HC (CE) (after SN 21287) 28 TILT ALARM 28 EDCBA 29 MOTOR STROKE 29 FUNCTION HARNESS 30 PROPEL FORWARD 30 31 PROPEL REVERSE 31 C6 C5 32 BRAKE 32 S-60 • S-65 • S-60 TRAX • S-65 TRAX 33 START ENGINE 33 S-60 HC • S-60X • S-60XC 34 GLOW PLUG 34 35 HIGH FUNCTION SPEED 35 GROUND BOLT 36 STEER LEFT 36 37 STEER RIGHT 37 39 (UNUSED) 39 40 BOOM STOWED 40 ENGINE HARNESS 41 ALTERNATOR PULS PICKUP 41 46 SERVICE HORN 46 59 RETRACT BOOM LED 59 134 LOAD WEIGHING LIM. SW. +12V (1) 134 BK C6-20 134 LOAD WEIGHING LIM. SW. +12V (2) 134 R134BAT RD (L45) 134 LOAD WEIGHING LIM. SW. +12V (3) 134 1 1 START RELAY U1 +12V DC POWER Section 6 • Schematics TO PLATFORM 2 2 TACHOMETER C7B 3 3 START INPUT 4 4 AUX PWR UNIT 5 5 GROUND ES0390J 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 6 - 163 8 7 6 5 4 3 1

December 2013 Section 6 • Schematics Ground Control Box Terminal Strip Wiring Diagram S-60 HC (CE) (after SN 21287) 6 - 163 6 - 164 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60 HC (CE ) 6 - 165 6 - 166 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60 HC (CE ) AB C DE FG H IJ K LM N 1 L4 TS4 TS15 C4P 6543 21 PLATFORM RPM SELECT DRIVE ENABLE (BROWN) 7 8 9 10 11 12 JC7 OVERLOAD PRIMARY BOOM TS6 L1 C134BAT RD (P2 / TS1-2) TS3 GLOW PLUG DRIVE ENABLE JC3 C134BAT RD (P2) UP / DOWN ++ FUEL SELECT SELECT DRIVE / STEER C183RCV BL (TS1-1) EXTEND / RETRACT (OPTION) C169ENV GR (L50) C134PWR BK/RD (P2) 2 TURNTABLE ROTATE L47 6 CABLE TENSION 1 3 TS2 C133PLA GR/BK (D39 / H1) ENGINE START C28TTA RD/BK (H1-) 6 + 1 4 C169ENV GR (C4P-11) C134BAT RD (L4+) C134PWR RD (P2) C134PWR RD (L48+) C183RCV BL (C4P-10) C134BAT RD (L4+) C27AUX RD (C1P-1) C134BAT RD (H1+ / C4P-9) P23BAT WH (C7-2) C134PWR BK/RD (C4P-12) 5 NO 6 + 1 + D63 P3 NC NC NC HORN 1 L50 TS14 6 OUT OF DRIVE SPEED TS9 TS7 ENVELOPE TS1 L48 TS48 PLATFORM PLATFORM AUXILIARY TILT ALARM TS47 (OPTION) GENERATOR LEVEL ROTATE POWER P2 (OPTION) ENERGENCY STOP 6 ES0390J 7 8 6 - 166 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 167 6 - 168 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21001 to 21629) AB C DE FG HI JK LM N 1 P134PWR RD P22LS BK P4 P22LS BK P22LS BK P134PWR RD FUNCTION P134PWR RD C2P-6 P134PWR GR/BK C2B-6 RD P2 FS1 RD C9P-3 P25FS RD C28TTA RD/BK C28TTA RD/BK C41RPM OR/BK ENABLE C41RPM OR/BK C9P-1 BK WH C9P-2 P24FS WH P26ESTP BK P26ESTP BK 2 C1P-2 TS1 TS2 D10 TS3 P24FS WH BK C2P-5 AUXILIARY ENGINE FUEL PUMP START SELECT TS4 C7P-1 P22BAT BK C7B-1 ENGINE D11 TS53 RPM FUEL L48 SELECT 2 P3 H1 4 TB134 RD D40 WH C7P-2 D12 KS1 CB2 1 3 4 5 3 15A TB22 C1P-1 C1P-7 C2P-1 C1P-9 P1 3 PLAT RD 1 GND D4 6 D3 RD RD 7 12 8 GR/BK C28TTA RD/BK P23BAT WH TS51 C27AUX RD TS52 C33STR BK C39LP BL/RD TS54 C35RPM RD/BK C1B-9 C32 C46HRN GR ENGINE ENGINE START RPM P20BAT RD AUXILIARY PUMP 4 C1B-2 C7B-2 C1B-1 C1B-7 TB41 C2B-1 CB1 C2B-5 15A TB33 BL/RD TB39 RD D2 TB23 TB27 TB24 RD RD CR1 TB20 TB134 NO D13 TB35 5 CB3 P24BAT RD 15A C5-3 CR2 CR4 NO NC C21ING WH TB21 C35RPM RB/BK FUSE ALTERNATOR P116HYD RD P22HRN BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 WH C27AUX RD TS64 L2 LINK C27AUX RD ENGINE C5-2 C5-19 FAULT BAT+ 1 C5-5 C5-11 C5-9 C5-8 GR PR8 C5-13 BL/WH C21ING WH CR19 NO C5-10 C5-18 GY/RD PR1 GN/WH 1 C6-23 P134FB WH C6-26 RD C6-27 NO BR/WH WH/GN 6 BAT- M4 RD/GN M3 WH/BK M2 GY/RD GY/YL RD BK/BL RD/GR WH/BK BR CR17 CR5 Ford DSG 423 Engine Ford MSG 425 Engine NO NO STA C116 OR R21ING WH C5-4 R46HRN BK A B C41RPM OR/BK FEH(11) PIN 2 P23BAT WH FEH(16) PIN 1 FLD REGULATOR R33STR BK FEH(32) PIN 15 C21ING WH FEH(71) PIN 16 DCBA DCBA C135FP BL/WH FEH(787A) PIN 5 C128RPM OR/RD FEH(306) PIN 24 12V DC A C108ESL BL/WH FEH(658) PIN 6 S BK PIN 18 C127TSW GR FEH(458) PIN 6 - I S8 + C39LP BL/RD FEH(72)PIN 7 C5-1 FB1 FB1 C6-10 C35RPM BK/RD FEH(307A) PIN 23 + 7 BK BRN FORD ENGINE FORD ENGINE G6 HARNESS HARNESS - B1 M1 SW4 H2 C NO BRN BATTERY ALTERNATOR OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN SERVICE HORN TILT ALARM STARTER START SIGNAL (FEH) HOUR METER ES0396R (OPTION) (OPTION) RELAY LEVEL SENSOR AUXILIARY PUMP CR1 FUEL SENSOR 1 FORD DSG 423 ENGINE ONLY OIL COOLER FAN POWER RELAY IGNITION / START LPG LOCKOUT (OPTION) AUXILIARY PUMP RELAY FUEL SENSOR 8 FORD 42 PIN CONNECTOR LPG LOCKOUT (REFER TO SPECIFIC FORD CHECK ENGINE LED ENGINE HARNESS DIAGRAM, ENGINE FAULT FOR YOUR ENGINE MODEL) TOGGLE SWITCH Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine 6 - 168 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 C41RPM OR/BK 6 3 4 TB30 5 6 23 8 6 - 169 Ford Engine Models (AS) (from SN 21001 to 21629) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND Ford DSG-423 EFI Engine DCBA JC3 3 C159STC BL/WH Ford MSG-425 EFI Engine BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR J114 BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RD U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 Y27 2 SPEED C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE TS15 L1 18 C1P-11 C29MS RD/WH C1B03 17 C1P-10 C25-2 STEER CW 11 C3P-6 C25-1 Y3 C24-2 STEER CCW 10 C3P-4 C24-1 CDE1 BL/WH 7 9 C3P-5 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK RIGHT C6-36 C36SCC BL LEFT DRIVE ENABLE C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH ALC-500 JOYSTICK 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM E U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 I HG F 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCHNO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL TS61 CR34 - SPEED REDUCTION J127 R14 CR34 C118LS OR RELAY 10W 6 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D23 D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + P24FS WH C41RPM OR/BK Y11 RD (AUX & FE) BR P22LS BK RD (AUX) P134 RD CR14 C28TTA RD/BK NO P26ESTP BK

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 169 6 - 170 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 171 6 - 172 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 172 BRN BK-22C (1) 6 BRN 5 4 2 1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Section 6 • Schematics BK-33C TS64 Ford Engine Models (AS) (from SN 21001 to 21629) Ford DSG-423 EFI Engine CR1 7 GR-46D CR2 CR4 CR45 S-65 MODELS Ford MSG-425 EFI Engine 8 1 ENGINE FAULT BK C5-5 RD-24B WH-21C WH-C5-11 WH-C5-19 WH-23C (2) C21IGN WH P48PWR WH RD CB3-2 AB BRN 4 BK-22D TOGGLE SWITCH 3 OPT S-60 • S-65 • S-60 TRAX • S-65 TRAX C5 5 BK C7B-1 S-60 HC • S-60X • S-60XC C32 C6 3 6 RD-TS51 7 RD-TS52 BK-46R WH/RD-6D RD-27C RD/WH-3D WH C5-4 8 OR C5-1 12 BRN CR19 CR34 C5 C21IGN WH21A (1) C32 C6 CR5 C WH/RD-R2 CR17 WH/RD-R4 OR C6-29 RD/WH-R16 RD/WH-TS61 RD-CB3 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 BRN DE F 1 C1PBU RD C6-1 C5-8 GR RD-TS61 1 PRIMARY BOOM UP C2PBD RD/BK C3B-2 RD/BK-ALARM C2PBD RD/BK C6-2 GND BRN C3PBF RD/WH C3B-3 P48PWR WH C45-87 RD/BK-TS61 D29 2 PRIMARY BOOM DOWN 2 C3PBF RD/WH C6-3 C4TRL WH C3B-4 RD/WH-CR34 3 PRIMARY BOOM FUNCTION CONTROL 3 C4TRL WH C6-4 C5TRR WH/BK C3B-5 WH-TS62 4 TURNTABLE ROTATE LEFT 4 C5TRR WH/BK C6-5 C6TRF WH/RD C3B-6 WH/BK-TS62 5 TURNTABLE ROTATE RIGHT 5 C6TRF WH/RD C6-6 C7PBE BK C3B-7 Part No.147753 WH/RD-CR19 6 TURNTABLE ROTATE FUNCTION CTRL 6 C7PBE RD C6-7 December 2013 C8PBR BK/WH C3B-8 BK-TS63 7 PRIMARY BOOM EXTEND 7 C8PBR BK/WH C6-8 C9PER BK/RD C3B-9 BK/WH-TS63 8 PRIMARY BOOM RETRACT 8 C9PER BK/RD C6-9 C14PLU OR C4B-2 BK/RD-TS63 9 PRIM. BOOM EXT/RET FUNC. CTRL 9 C14PLU OR C6-14 C15PLD OR/BK C4B-3 OR-TS59 14 PLATFORM LEVEL UP 14 C15PLD OR/BK C6-15 C17JU GR C4B-5 OR/BK-TS59 15 PLATFORM LEVEL DOWN 15 C17JU GR C6-17 C18JD GR/BK C4B-6 GR-TS57 17 PLATFORM ROTATE LEFT/JIB UP 17 C18JD GR/BK C6-18 C19JSV GR/WH C4B-7 GR/BK-TS57 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 G P20BAT RD GR/WH-TS57 19 JIB SELECT VALVE 19 P20BAT RD P20BAT RD BATTERY POWER RD-CB2 20 +12 VOLT POWER (1) 20 P20BAT RD 12V DC RD-CB1 C21IGN WH CR17 #86 BRN C128RPM WH C5-9 20 +12 VOLT POWER (2) 20 WH TB21 WH-HM 21 IGNITION POWER (1) 21 P22BAT BK C6-22 F19 BK-CR5 21 IGNITION POWER (2) 21 BK-KS1-1 22 +12 VOLT TO PLATFORM (1) 22 P23BAT WH C7B-2 C7 22 +12 VOLT TO PLATFORM (2) 22 C4 BK-C32-4 RD CR2#86 C3 C5 C27AUX RD C1B-1 C6 C27AUX RD C6-27 C6-39 C29MS RD/WH C1B-3 WH-CR4 #30 23 KEYSWITCH POWER (1) 23 C29MS RD/WH C5-24 C4B H WH-KS1-3 23 KEYSWITCH POWER (2) 23 C30FWD WH C1B-4 (BROWN) 24 CIRCUIT BREAKER POWER 24 C30FWD WH C5-21 CABLE #1 RD-CB1 C31REV WH/BK C1B-5 C3B 18/22 C31REV WH/BK C5-20 (GREEN) 25 (UNUSED) 25 C32BRK WH/RD C1B-6 C32BRK WH/RD C5-23 C2B RD-CR19#86 26 (UNUSED) 26 C33STR BK C1B-7 (BLACK) RD-TS51 27 AUXILARY PUMP 27 C34SA BK/WH C1B-8 C1B RD/WH-TS61 29 MOTOR STROKE 29 (GREY) I RD/WH-R16 C35RPM BK/RD C1B-9 WH/RD-R4 30 PROPEL FORWARD 30 C35RPM BK/RD C5-18 CABLE #2 WH/RD-R2 C39LP BL/RD C2B-1 18/19 C39LP BL/RD C5-10 HARNESS TO WH/RD-C6-32 31 PROPEL REVERSE 31 C40LS1 OR C2B-2 C1B-12 C177LS BL/RD C6-21 SWITCH PANEL BK CR1#86 32 BRAKE 32 C40LS1 OR C6-40 BK-TS52 33 START ENGINE 33 C41RPM OR/BK C2B-3 C1B-2 C28TTA RD/BK C6-28 C41RPM OR/BK C5-2 34 (UNUSED) 34 C129JDA BL C3B-10 C1B-10 C36SCC BL C6-36 JK RD/BK-ALARM C6-19 C1B-11 C37SCW BL/BK C6-37 BL/RD-TS53 35 HIGH FUNCTION SPEED 35 C45GEN GR/WH C5-12 C2B-4 C42LS OR/RD C6-31 FUNCTION 39 FUEL SELECT (GAS/LP) 39 C45GEN GR/WH C2B-7 C3B-12 P109LS GR/WH C6-16 HARNESS C59CNK BL/BK C3B-11 C4B-1 C13DE BL/RD C6-13 C59CNK BL/BK C6-11 C4B-4 SNSR GND BR C6-34 C6 P134PWR RD C2B-6 C4B-8 C123PBS RD/BK C6-33 P134FB RD C6-23 C4B-9 P109ANG GR/WH C6-20 P134BAT BK C6-25 BRN P134BAT RD C6-24 40 BOOM STOWED 40 P134TTS RD C6-26 NOTE: DASHED LINES INDICATE OPTIONS. BL-TS58 41 ALTERNATOR PULS PICKUP 41 D30 44 JIB DOWN DESCENT ALARM OPT. 44 C3 45 GENERATOR OPTION 45 BL/BK-L46+ 59 RETRACT BOOM LED 59 RD-KS1-2 134 LOAD WEIGHING LIM. SW. +12V (1) 134 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 BRN ENGINE LM N C7 BRN C7B-3 HARNESS 210 DUAL CAPACITY +12V 210 C5 C5 C2 C46HRN GR C2B-5 C46HRN GR CR5#86 C6 POWER TO PLATFORM 12V DC ES0396R C7P GROUND BOLT

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) NM L KJ I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 TS52 BK/RD-TB9D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 1 BK/WH-TB8D RD/BK-TB2D BR-G6(-) WH/RD-CR19#87 RD-C134D (2) RD-R14 BR-GND STUD RD TS62-4 BK-TB22D BK-TB33D RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A WH-TB21D BL/RD-TB39D RD/WH-R16 RD-TB24D BR-L46(-) OR/BK-TB15D RD/WH-CR34#87A RD-TB20C BR-CR34#85 OR-TB14D RD-TB1D RD-C6-33 WH-TS51-2 BL-TB44D WH/RD-R4 WH-TB23D RD-TS51-5 GR-TB17D BL/WH-C5-13 GR/BK-TB18D BK/RD-TB35D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 NO TS61 3 63 G6 41 WH/RD WH/RD D4 21 CB2 R2 R4 4 KS1 D11 31 TS62 64 21 24 32 1 64 1 CB1 1 B1 3 TS63 L46 TS53 B + RD/WH +3 5 D2 TS54 TS58 3 2 1 D13 3 R16 R14 2 D28 6 1 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED Ford DSG-42ES303E96RFI Engine CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH Ford MSG-425 EFI Engine CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 CR23 TURNTABLE SPEED REDUCTION RELAY TS53 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS54 FUEL SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 RPM SELECT TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 173 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 173 6 - 174 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 175 6 - 176 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0396R CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN GH C19JSV GR/WH C4P-7 J3 C18PRR GR/BK C4P-6 3 C17PRL GR C4P-5 1 C15PLD OR/BK C4P-3 11C14PLU OR C4P-2 1C129JDA BL C3P-10 TS8 C2PJ8-P109LS GR/WH C3P-12 C3P C4PC59CNK BL/BK C3P-11 L47+ C7PP26BAT BK C9-1 P2 F.S.P25FS RD C9-3 TS2 C9P24FS WH C9-2 TS4 F.S. C45GEN GR/WH C2P-7 December 2013 DE F U13 C46HRN GR C2P-5 C1P Part No.147753 ALC-500 C39LP BL/RD C2P-1 C2P J8 J2 C3P 6 C42LS OR/RD C2P-4 C4P 1 C6TRF WH/RD C3P-6 C7P C123PBS RD/BK C4P-8 C7PBE BK C3P-7 C7P C13DE BL/RD C4P-1 12V BATT C8PBR BK/WH C3P-8 C40LS OR C2P-2 C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 Platform Control Box Wiring Diagram 1 BR 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C33STR BK C1P-7 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C27AUX RD C1P-1 P134PWR RD C2P-6 C164PES RD/WH 1 RD-TILT P162JPW OR C28TTA RD/BK C1P-2 AB C C163PLS WH/BK Ford DSG-423 EFI Engine GND BR C28TTA RD/BK C1P-2 Ford MSG-425 EFI Engine C160JPL WH/RD BATGRN C7P-3 P162JPW OR C159STC BL/WH D40 GND BR C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH Section 6 • Schematics RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 176 2 4 6 8 3 5 7

December 2013 Section 6 • Schematics NM L KJ Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) I HG F E DCB A CONTROL HARNESS 1 TO PLATFORM BOX RD H1(+) BK C7P-1 WH C7P-2 BK C9-1 BK J3-3 WH/BLK C4P-9 WH/RD J1-4 BL/WH J1-5 OR J1-13 BR J1-14 GR/WH C2P-7 BL/RD J1-16 WH C9P-2 BL/BK J1-6 BL/WH J1-7 RD C9P-3 RD/BK H1 (D40) BK/RD C1P-9 BL/RD C2P-1 BK C1P-7 RD C1P-1 RD/WH J1-8 C129JDA BL C3P-10 CR14-#86 RD BR GND STUD BL/BK C3P-11 GR C4P-5 GR/WH C4P-7 GR/BK C4P-6 RD/WH J1-2 OR J1-11 BR J1-12 WH/BK J1-3 WH/RD J1-1 OR C4P-2 OR/BK C4P-3 GR C2P-5 TS3 TS4 TS15 2 D12 3 JC7 1 4 D10 JC3 5 6 TS2 6 1 7 L47 + WH WH 16 WH + L1 CR13 TS1 TS48 TS9 TS8 + TS47 TS7 L48 TS14 NO P3 NC P2 RD BK D27 RD C1 COMPONENT INDEX TS9 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH NOTE: DASHED LINES INDICATE OPTIONS. CR13 CAPACITOR, JIB CIRCUIT (S-65 OPTION) TS14 DRIVE SPEED TOGGLE SWITCH 1 ROCKER / STEER OPTION. CR14 JIB SELECT RELAY (S-65 OPTION) TS15 DRIVE ENABLE TOGGLE SWITCH CR27 JIB VALVE RELAY (S-65 OPTION) TS47 GENERATOR (OPTION) CR30 RELAY - BRAKE CIRCUIT (LIFT / DRIVE OPTION) TS48 DRIVE LIGHTS (OPTION) H1 RELAY - LIMIT SWITCH CIRCUIT (LIFT / DRIVE OPTION) U13 ALC500 JOYSTICK CONTROLLER CARD JC3 TILT ALARM JC7 JOYSTICK - DRIVE / STEER 8 L1 JOYSTICK - PRIMARY BOOM UP / DOWN, EXTEND / RETRACT, TURNTABLE ROTATE L47 LED - DRIVE ENABLE L48 LED - CABLE TENSION P2 LED - TILT ALARM P3 EMERGENCY STOP BUTTON TS1 HORN BUTTON TS2 AUXILIARY PUMP TOGGLE SWITCH TS3 ENGINE START TOGGLE SWITCH TS4 FUEL SELECT TOGGLE SWITCH TS7 RPM SELECT TOGGLE SWITCH TS8 PLATFORM ROTATE TOGGLE SWITCH JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) ES0396R Ford DSG-423 EFI Engine Ford MSG-425 EFI Engine Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 177 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram S-60/S-65 Ford Engine Models (AS) (from SN 21001 to 21629) 6 - 177 6 - 178 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) 6 - 179 6 - 180 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) AB C DE F G H I J K LM N C41RPM OR/BK TS2 TS6 C41RPM OR/BK ENGINE GLOW P22LS BK 1 P22LS BK START PLUG P134 RD P134 RD C28TTA RD/BK C28TTA RD/BK P26ESTP BK P26ESTP BK P24FS WH P2 FS1 C9P-3 P25FS RD BK RD P24FS WH TS4 C2P-6 P134PWR GR/BK BK C9P-1 WH ENGINE RPM RD C9P-2 TS1 AUXILIARYC7P-1 2 PUMP + P22BAT BK P3 H1 HIGH - LOW L48 RD/BK D12 CB2 D40 C1P-1 C1P-7 C1P-8 C1P-9 3 15A P1 B1 2 RD TB134 C2B-6 C7B-1 C2P-5 C1P-2 C7P-2 RD RD D4 RD (AUX + FE) 4 1 3 D3 RD (AUX) KS1 4 5 TB22 C46HRN GR WH TS54 3 6 C28TTA RD/BK ENGINE C41RPM OR/BK B PLAT P23BAT WH TS51 TS52 C33STR BK TS56 C34SA BK/WH P4 RPM C35RPM BK/RD C1B-9 ENGINE GLOW FUNC. ENABLE 1 GND C27AUX RD C1B-1 START PLUG RD 7 PUMP AUXILIARY D64 LOW BK HIGH 12 C32 8RD 4 C2B-5 C1B-2 C7B-2 RD BK C1B-7 WH D2 TB27 TB33 TB23 TB41 GR/BK 1 START RELAY C1B-8 CB1 2 TACHOMETER 15A TB24 3 START INPUT U1 4 AUXILIARY ON CR1 TB20 RD NO 5 GROUND IGN / START 6 BATTERY MODULE TB34 D13 TB35 C3 7 KEY POWER CR4 NO CR4 CB3 3mF TB134 8 KEY BYPASS CB7 5 15A 9 IGN / FUEL ON 10A C35RPM BK/RD RD BK/RD CR2 10 ENGINE FAULT L2 Q3 NO BRN C5-3 WH TB21 P20BAT RD C107AF RD C41RPM OR/BK C21IGN WH P134FB WH P22BAT BK C46HRN GR P134TTS RD C28TTA RD/BK C6-28 C27AUX RD R33STR BK C21IGN WH C21IGN2 WH TB25 TB26 C34SA BK/WH P116HYD RD C27AUX RD (F.H.) D22 C6-23 CR5 C6-26 C5-14 C26TS WH/RD F22 EXCT NO C5-16 C25PS WH/BK 70A BAT- 6 C5-2 CR17 R46HRN BK C6-10 C6-27 CR19 C5-5 STA NO AC PR2 BAT+ R116 OR R21IGN WH C5-4 WHS8 NO C5-11 C5-22 RD B M3 12V DC PR1 D52 CR15 C5-18 + NO NO + REGULATOR C5-1 FB1 FB1 H2 M2 G6 SW2 SW3 IND - NC NO TILT ALARM 7 B1 - M1 SW4 BK BR LEVEL SENSOR BRN NO BATTERY OIL COOLER TEMP. SWITCH FLASHING BEACONS SERVICE HORN HOUR METER FUEL SOLENOID OIL TEMPERATURE GLOW PLUG RPM SOLENOID RPM CONTROL RELAY (OPTION) (OPTION) RELAY CONTROL RELAY SWITCH CONTROL RELAY OIL COOLER FAN IGNITION / STRTER (OPTION) SERVICE HORN RELAY FUEL SOLENOID OIL PRESSURE GLOW PLUG SWITCH ALTERNATOR STARTER ES0186U POWER RELAY 8 STARTER EMISSION CONTROL PRIMARY BOOM SPEED REDUCTION RELAY AUXILIARY PUMP POWER RELAY AUXILIARY PUMP 6 - 180 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 6 D23 3 4 TB30 5 6 23 8 6 - 181 Deutz D2011L03i Models (AS) (from SN 21001 to 21629) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND C7B-3 7 GROUND JC3 3 C159STC BL/WH I HG F E DCB A BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH C4B-9 C6-34 SNSR-GND BR J114 BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RD U4 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 Y27 2 SPEED C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE TS15 L1 18 C1P-11 C29MS RD/WH C1B03 17 C1P-10 C25-2 STEER CW 11 C3P-6 C25-1 Y3 C24-2 STEER CCW 10 C3P-4 C24-1 CDE1 BL/WH 7 9 C3P-5 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK RIGHT C6-36 C36SCC BL LEFT DRIVE ENABLE C36SCC BL C1B-10 CDE2 BL/BK 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB7 5 TB8 TB4 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 U13 J1 RIGHT TURNTABLE ROTATE ALC-500 JOYSTICK LEFT TS62 LEFT R2 R2 5W 7.5W C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE CR19 FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE LIMIT SWITCH 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 1J8 5 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A22 21 10 NC BR GROUND BOX 8 BK SPEED REDUCTION 14 13 7 WH OPERATIONAL LIMIT SWITCHNO 6 TB1 Y22 2 TB3 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 3 C6-2 UP C163PLS WH/BK 2 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 1 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH 11 C6-29 DOWN P162JPW OR 12 DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 D27 J2 C8 RD 22 21 LST1O P26EST WH 3 C2P-4 21 BR NC DRIVE ENABLE 1 C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK BK LIMIT SWITCH C13DRE BL/RD WH 14 13 NO LST2O - STOWED ANGLE C40LS OR RD DRIVE SPEED REDUCTION D24 C42LS OR/RD C10 BR 22 21 LIMIT SWITCH P22LS BK 21 BK NC C40LS OR C2B-2 C6-40 WH LSB1RO - BOOM RETRACT C6-31 C6-11 BL/BK 14 13 DRIVE / ROTATE SPEED C37-3 BK RD NO LIMIT SWITCH BR KJ CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 Downloaded from www.Manualslib.com manuals search engine C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN C17JU/PRL GR D28 UP TB18 NM L CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW CW PLAT. ROTATE CCW CCW TS57 C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 RD C1 - JIB VALVE + C41RPM OR/BK P22LS BK RD (AUX & FE) BR P134 RD RD (AUX) C28TTA RD/BK P26ESTP BK P24FS WH Y11 CR14 NO

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz D2011L03i Models (AS) (from SN 21001 to 21629) 6 - 181 6 - 182 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) 6 - 183 6 - 184 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) AB C DE FGH I JK LM N P22LS BK P22LS BK P22LS BK P134 RD P134 RD 1 P134 RD C28TTA RD/BK C41RPM OR/BK C28TTA RD/BK C41RPM OR/BK P26ESTP BK P26ESTP BK C2P-6 C134PWR GR/BK P2 BK-(FS) RD-(FS) C9P-3 P25FS RD BK WH-(FS) C9P-2 P24FS WH P24FS WH RD C9P-1 FS1 TS2 TS6 C7P-1 RD/BK TS1 2 P3 P22BAT BK AUX. PUMP START ON C34SA BK/WH C1P-8 TS4 FOOTSW. HIGH C1P-1 ENGINE GLO PLUG FOOTSW. LOW H1 L48 ENGINE SPEED RD/BK C1P-2 C33STR BK C1P-7 C2B-6 D40 CB2 TB134 C3P-12 C7P-2 C1B-7 C1B-8 C1P-9 D12 15AMP. C2P-5 P1 RD D4 RD (AUX + FE) RD RD 2 C7B-1 D3 RD (AUX) 3 B1 4 TB22 4 1 35 C133PLA BL/WH WH TS54 KS1 C46HRN GR C28TTA RD/BK C41RPM OR/BK B1 PLAT 6 P23BAT WH TS51 C27AUX RD C1B-1 TS52 TS56 P4 3 GRD FUNC. ENABLE RD 7 PUMP ON LOW RPM C35RPM BK/RD BK G. PLUG ENGINE SPEED 12 8 C3B-12 C1B-2 C7B-2 AUXILIARY ENGINE TIMER30 HIGH RPM C32 C2B-5 START RD BK U16 D64 NO 4 WH D2 TB27 TB33 TB34 TB23 RD P20BAT RD GR/BK C1B-9 TB41 1 START RELAY 2 TACHOMETER CB1 3 START INPUT U1 4 AUX. ON TB20 15AMP. RD TB24 5 GROUND IGN./START D13 TB35 6 BATTERY MODULE CR1 7 KEY PWR. + C3 3MF TB134 NO 8 KEY BYPASS L2 CB3 9 IGN./FUEL ON TB46 CR2 10 ENG. FAULT 15AMP. NO RD CR2 5 C5-3 WH TB21 D22 C21IGN WH P22BAT BK C46HRN GR C28TTA RD/BK C6-28 CR4 CR4 P116HYD RD P134TTS RD C6-26 NO C41RPM OR/BK C27AUX RD R33STR BK C21IGN2 WH TB26 TB25 C34SA BK/WH C6-27 C21IGN WH F22 70A C107AF RD C6-23 P134FB WH CR5 C5-14 C26TS WH/RD C5-18 +BAT WH NO C5-16 C25PS WH/BK +AUX RD ALTERNATOR R46HRN BK C6-10 C5-5 -GND EXCT. BRN C5-2 30 86 A C 87a 87 MODULE 6 85 CR17 PR1 MOM N.O. TIME DELAY NO 12 V R116 OR R21IGN WH C5-4 WH C5-11 C5-22 S-500 DC RD M2 CB7 15A 7 BAT. BAT. + - PR2 NO S8 D52 PR2 CBA M3 NO - STA. + PR2 BRN + HM C5-1 H2 RD HOLD FB1 _ WH PULL IN REGULATOR TILT ALARM SW2 SW3 BK IND. BK BRN NC NO M1 FAN SW3 LEVEL SENSOR B NO SERVICE HORN RELAY BRN HYD. OIL TEMP. SWITCH SERVICE HORN POWER RELAY OIL TEMPERATURE GLOW PLUG RELAY RPM MODULE HIGH IDLE RELAY (OPTION) FUEL SOLENOID SWITCH HIGH RPM SOLENOID COOLING FAN FLASHING BEACONS GLOW PLUG OPTION HOUR METER OIL PRESSURE IGN./START RELAY SWITCH 30 SEC GLOW PLUG TIMER STARTER MOTOR ENGINE CHECK LED AUXILIARY POWER RELAY AUXILIARY PUMP 8 ANSI/CSA 6 - 184 S-60 • S-65 • S-60 TRAX • S-65 TRAX Part No.147753 S-60 HC • S-60X • S-60XC Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX C41RPM OR/BK 6 3 4 TB30 5 6 7 8 6 - 185 Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) 5 C159STC BL/WH 1 4 C160JPL WH/RD C7P-3 BATGND R2 R2 C7B-3 GROUND EDCBA JC3 3 C159STC BL/WH 5W 7.5W BR C4P-4 SNSR-GND OR/RD C4B-4 C6-33 C123PBS RD/BK 1 2 3 4 56 YL S18 2 P162JPW OR 2 GR/WH C4P-9 P109ANG OR/WH CR19C4B-9 C6-34 SNSR-GND BR BR PRIMARY BOOM ANGLE C6-20 P109ANG GR/WH OR SENSOR - SAFETY 1 BR C123PBS GR/RD C4B-8 BL C41RPM OR/BK C2B-3 S17 C30FWD WH C1B-4 BK PRIMARY BOOM ANGLE C31REV WH/BK C1B-5 SENSOR - OPERATIONAL RD J114 2 RD/BK C4P-8 5 C2P-3 9 J1 J1 J2 J2 15 C1P-4 C5-21 C30FWD WH 14 BK RDY3 Y27 U4 23 EDC - DRIVE FORWARD 10 16 C1P-5 C5-20 C31REV WH/BK RD BK EDC - DRIVE REVERSE 15 TB31 H3 S-60 • S-65 • S-60 TRAX • S-65 TRAX S-60 HC • S-60X •S-60XC ROCKER / STEER OPTION TS14 DRIVE MODE C6-32 C130TA WH/RD TRAVEL ALARM C29MS RD/WH C5-23 C32BRK WH/RD C26-1 (OPTION) 8 C1P-6 C32BRK WH/RD C1B-6 C26-2 CDE3 BL/RD 16 19 BRAKE RELEASE TB29 TB32 Y2 20 C1P-3 2 SPEED TS15 L1 C29MS RD/WH C1B03 C5-24 C29MS RD/WH C28-1 C28-2 MOTOR STROKE 18 C1P-11 CDE1 BL/WH 7 17 C1P-10 C37SCW BL/BK C1B-11 C6-37 C37SCW BL/BK C25-1 C25-2 STEER CW 11 C3P-6 C6-36 C36SCC BL C24-1 C24-2 STEER CCW RIGHT DRIVE ENABLE 10 C3P-4 C36SCC BL C1B-10 LEFT BL/BK 9 C3P-5 CDE2 6 Y23 Y4 C6TRF WH/RD C3B-6 C4TRL WH C3B-4 C6-4 C4TRL WH C14-1 C14-2 TURNTABLE ROTATE C6-5 C5TRR WH/BK C15-1 C15-2 CW 4 C5TRR WH/BK C3B-5 TB4 5 TURNTABLE ROTATE 13 TB5 Y24 CCW 14 J1 RIGHT TURNTABLE ROTATE LEFT TS62 LEFT C6-6 C6TRF WH/RD C31-1 C31-2 TURNTABLE ROTATE FLOW CONTROL Y26 Y13 J25 14 C3P-9 C9PER BK/RD C3B-9 13 C3P-8 C8PBR BK/WH C3B-8 BATGND C28TTA RD/BK P26ESTP BK P24FS WH CONTROL CARD J2 12 C3P-7 C7PBE BK C3B-7 C6-7 C37-1 RD C16-1 C16-2 LSB2S RD NC 21 C37-2 LOOSE CABLE TB7 LIMIT SWITCH ALC-500 JOYSTICK TB8 22 BR PRIMARY BOOM EXTEND EXTEND Y25 PRIMARY BOOM PRIMARY BOOM U13 TS63 C6-8 C8PBR BK/WH C17-1 C17-2 RETRACT RETRACT C6-9 C9PER BK/RD C30-1 C30-2 PRIMARY BOOM EXTEND / RETRACT December 2013 TB9 FLOW CONTROL Part No.147753 Y15 F 1 5 J8 10 P134 RD C6-25 BL 4 321 RD LST3O - ZONE A 22 21 8 NC I HG 7 BR GROUND BOX BK SPEED REDUCTION 14 13 6 WH OPERATIONAL LIMIT SWITCH NO 2 TB1 Y22 3 TB3 2 C6-1 C1PBU RD C12-1 C12-2 PRIMARY BOOM 1 C6-2 UP C163PLS WH/BK 11 J1 UP C6-3 C2PBD RD/BK C13-1 C13-2 C165TRS WH/RD 12 PRIMARY BOOM PRIMARY BOOM C164PES RD/WH C6-29 DOWN P162JPW OR DOWN BR PRIMARY BOOM P26 ESTP R16 C3PBF RD/WH C29-1 Y12 Y21 C29-2 UP / DOWN 5W FLOW CONTROL J127 TS61 CR34 C118LS OR R14 CR34 - SPEED REDUCTION 6 10W RELAY 5 4 3 2 1 JC7 OR 6 C3P-1 C1PBU RD C3B-1 TB2 7 C3P-2 8 C3P-3 C2PBD RD/BK C3B-2 BR 1 3 C4P-1 C3PBF RD/WH C3B-3 P24FS WH 2 4 C2P-2 P24 4 J3 C8 RD 22 21 LST1O P26EST WH 3 J2 C2P-4 21 BR NC DRIVE ENABLE 1 BK LIMIT SWITCH C13DE BL/RD C4B-1 BL/RD C6-13 P22LS BK WH 14 13 C13DRE BL/RD NO LST2O - STOWED ANGLE RD DRIVE SPEED REDUCTION D23 D24 C40LS OR C10 BR 22 21 LIMIT SWITCH C42LS OR/RD 21 BK NC C40LS OR C2B-2 C6-40 P22LS BK WH LSB1RO - BOOM RETRACT C6-31 14 13 DRIVE / ROTATE SPEED C6-11 BL/BK RD NO LIMIT SWITCH C37-3 BK BR CR27 CR30 LIFT / DRIVE C42LS OR/RD C2B-4 OR/RD C11 BK 22 21 L46 / L47 NC NO (OPTION) C6-22 21 WH NC LOOSE CABLE LED KJ TB22 WH C37-4 14 13 LSB2S TB59 NO LOOSE CABLE LIMIT SWITCH P22LS BK L46 C3P-11 C59CNK BL/BK C3B-11 TS9 P134 RD C6-24 13 Downloaded from www.Manualslib.com manuals search engine L47 TB134 BK C4B-2 NO DOWN PLATFORM C4P-2 C14PLU OR C4B-3 UP LEVEL C4P-3 C15PLD OR/BK 14 Y17 Y16 Y19 Y20 TS59 TB14 C6-14 C14PLU OR C20-1 C20-2 PLATFORM LEVEL UP C6-15 C15PLD OR/BK C21-1 C21-2 PLATFORM LEVEL DOWN BR UP PLAT. LEVEL WH DOWN TS8 JIB BOOM TB44 TB15 (S-65 OPTION) C3P-10 C129JDA BL C3B-10 C4P-6 C18JD/PRR GR/BK C4B-6 C4P-5 C4B-5 DOWN D27 C17JU/PRL GR D28 UP TB18 CR13 TS58 DOWN JIB BOOM C6-18 C18JD/PRR GR/BK C23-1 C23-2 PLATFORM ROTATE RIGHT NC UP (S-65 OPTION) C6-17 C17JU/PRL GR C22-1 C22-2 (JIB BOOM DOWN / S-65 OPTION) TS7 NM L PLATFORM TB17 PLATFORM ROTATE LEFT ROTATE D29 (JIB BOOM UP / S-65 OPTION) CW TS57 CW CCW CCW PLAT. ROTATE C4P-7 C6-19 C129 RD/BK DESCENT ALRM TB19 H4 D30 C19JSV GR/WH C4B-7 Y11 C1 CR14 - JIB VALVE NO + RD C41RPM OR/BK RD (AUX & FE) P22LS BK RD (AUX) BR P134 RD C28TTA RD/BK P26ESTP BK P24FS WH

December 2013 Section 6 • Schematics Electrical Schematic, S-60 / S-65 / S60 TRAX / S65 TRAX Deutz TD2011L04i Models (AS) (from SN 21001 to 21629) 6 - 185 6 - 186 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 187 6 - 188 Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine 6 - 188 8 BRN 6 BRN CB7 BK/RD CB3-2 RD C32 S-65 MODELS 1 Ground Control Box Terminal Strip Wiring Diagram S-60/S-65 Section 6 • Schematics BAT BRN S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 7 CR1 CR2 RD 5 CR45 3 1 AUX RD BRN 4 BK P48PWR WH 2 Deutz D2011L03i Engine BK-ISM1 CR4 C21IGN WH 4 BK-22D AB Deutz TD2011L04i Engine WH ISM9 BRN RD-24B 3 5 BK C7B-1 S-60 • S-65 • S-60 TRAX • S-65 TRAX CB7 BK C5-5 WH-21B (1) BK/RD-35C C21IGN WH C5-11 6 RD-TS51 S-60 HC • S-60X • S-60XC 7 RD-TS52 BK/RD-CR4 BK/RD C5 8 C5-18 C32 12 C6 C5 BK C6-10 WH/RD-6D RD-27C BRN RD/WH-3D BRN BK-22C1 CR19 CR34 WH C5-4 GR C2B-5 OR C5-1 C21IGN WH C CR5 RD-ISM4 C6 RD-TS61 WH/RD-R2 CR17 RD/BK-ALARM WH/RD-R4 RD/BK-TS61 RD/WH-CR34 RD/WH-R16 OR C38-2 WH-TS62 RD/WH-TS61 WH/BK-TS62 WH/RD-CR19 RD-CB3 BK-TS63 BK/WH-TS63 C6-19 BK/RD-TS63 OR-TS59 DC TERMINAL BASE (TB) B A C1PBU RD C3B-1 OR/BK-TS59 GR-TS57 1 PRIMARY BOOM UP 1 C1PBU RD C6-1 DE F GR/BK-TS57 C2PBD RD/BK C3B-2 GR/WH-TS57 RD-CB2 D29 2 PRIMARY BOOM DOWN 2 C2PBD RD/BK C6-2 RD-CB1 C3PBF RD/WH C3B-3 3 PRIMARY BOOM UP/DOWN FUNC CTRL 3 C3PBF RD/WH C6-3 C4TRL WH C3B-4 4 TURNTABLE ROTATE LEFT 4 C4TRL WH C6-4 C5TRR WH/BK C3B-5 5 TURNTABLE ROTATE RIGHT 5 C5TRR WH/BK C6-5 GND BRN OPT C6TRF WH/RD C3B-6 P48PWR WH C45-87 6 TURNTABLE ROTATE FUNC CONTROL 6 C6TRF WH/RD C6-6 BRN C7PBE BK C3B-7 P20BAT RD P20BAT RD 7 PRIMARY BOOM EXTEND 7 C7PBE BK-LS5 C6-7 C8PBR BK/WH C3B-8 C5-7 D52 December 2013 8 PRIMARY BOOM RETRACT 8 C8PBR BK/WH C6-8 C4B BK C9PER BK/RD C3B-9 (BROWN) RD WH 9 PRIMARY BOOM EXT/RET FUNC. CTRL 9 C9PER BK/RD C6-9 C3B C14PLU OR C4B-2 (GREEN) Part No.147753 14 PLATFORM LEVEL UP 14 C14PLU OR C6-14 C2B C15PLD OR/BK C4B-3 (BLACK) 15 PLATFORM LEVEL DOWN 15 C15PLD OR/BK C6-15 C1B C17JU GR C4B-5 (GREY) 17 PLATFORM ROTATE LEFT/JIB UP 17 C17JU GR C6-17 C18JD GR/BK C4B-6 18 PLATFORM ROTATE RIGHT/JIB DOWN 18 C18JD GR/BK C6-18 BATTERY POWER C19JSV GR/WH C4B-7 12V DC 19 JIB SELECT VALVE (S-65 OPTION) 19 P20BAT RD 20 +12 VOLT POWER (1) 20 P20BAT RD BRN-<GND> 20 +12 VOLT POWER (2) 20 C21IGN WH CR2 C4 G 21 IGNITION POWER (1) 21 C21IGN2 WH C5-3 C3 WH-HM 21 IGNITION POWER (2) 21 WH TB21 C5 BK-CR5 22 +12 VOLT TO PLATFORM (1) 22 BK-KS1-1 22 +12 VOLT TO PLATFORM (2) 22 P22BAT BK C6-22 C6 BK C32-4 WH-ISM7 23 KEYSWITCH POWER (1) 23 P23BAT WH C7B-2 WH-KS1-3 RD-ISM6 23 KEYSWITCH POWER (2) 23 RD-CR2 RD-CB1 WH-ISM10 24 CIRCUIT BREAKER POWER 24 C25PS WH/BK C5-16 H WH/RD-L2- RD-CR19#86 25 OIL PRESSURE SWITCH 25 C26TS WH/RD C5-14 CABLE #1 RD-TS51 C27AUX RD C1B-1 18/22 C27AUX RD C6-27 WH/RD-C6-32 26 OIL TEMPERATURE SWITCH 26 C29MS RD/WH C1B-3 BK-ISM3 C29MS RD/WH C5-24 BK-TS52 27 AUXILARY PUMP 27 C30FWD WH C1B-4 I BK/WH-TS56 C30FWD WH C5-21 RD/WH-TS61 BK/RD-CR4 29 MOTOR STROKE 29 C31REV WH/BK C1B-5 CABLE #2 RD/WH-R16 C31REV WH/BK C5-20 18/19 WH/RD-R4 OR/BK-ISM2 30 PROPEL FORWARD 30 C32BRK WH/RD C1B-6 WH/RD-R2 BRN-GND C32BRK WH/RD C5-23 BK BL-TS58 31 PROPEL REVERSE 31 C33STR BK C1B-7 RD WH BL/BK-L46+ 32 BRAKE 32 C34SA BK/WH C1B-8 C1B-12 C177LS BL/ RD C6-21 RD-KS1-2 C34SA BK/WH C5-22 HARNESS TO 33 START ENGINE 33 C35RPM BK/RD C1B-9 C1B-2 C28TTA RD/BK C6-28 SWITCH PANEL 34 GLOW PLUG 34 C39LP BL/RD C2B-1 C1B-10 C36SCC BL C6-36 35 HIGH FUNCTION SPEED 35 C40LS1 OR C2B-2 C1B-11 C37SCW BL/BK C6-37 C40LS1 OR C6-40 C2B-4 C42LS OR/RD C6-31 39 (UNUSED) 39 C41RPM OR/BK C2B-3 J C41RPM OR/BK C5-2 C4 C129JDA BL C3B-10 FUNCTION RD/BK-ALARM C6-19 C7 HARNESS C45GEN GR/WH C5-12 C45GEN GR/WH C2B-7 C2 C6 C59CNK BL/BK C3B-11 C3 C59CNK BL/BK C6-11 C5 P134PWR RD C2B-6 C1 P134FB RD C6-23 C6 P134BAT BK C6-25 40 BOOM STOWED 40 P134BAT RD C6-24 41 ALTERNATOR PULS PICKUP 41 P134TTS RD C6-26 NOTE: DASHED LINES INDICATE OPTIONS. 44 JIB DOWN DESCENT ALARM D3044 C6 45 GENERATOR OPTION 45 59 RETRACT BOOM LED 59 + C3 134 LOAD WEIGHING LIM. SW. +12V (1) 134 K LM N 134 LOAD WEIGHING LIM. SW. +12V (2) 134 134 LOAD WEIGHING LIM. SW. +12V (3) 134 210 (UNUSED) 210 C4 C46HRN GR CR5#86 C7 BRN C7B-3 C46HRN GR C2B-5 C5 BRN C6-20 P109ANG GR/WH C4B-9 C2 ENGINE C6-34 SNSR BR C4B-4 C6 BRN HARNESS BK C6-33 C123PBS RD/BK C4B-8 RD C6-13 C13DE BL/RD C4B-1 C5 WH BK-CR1 Genie Industries POWER TO PLATFORM OR/BK-41C 12V DC BK-33C 1 TO REMOVE: 1 START RELAY RD-CR19 C7P BRN 2 PUSH GENTLY 2 TACHOMETER RD-24C WH-23C 3 AND LIFT. 3 START INPUT WH-CR2 4 4 AUX PWR UNIT WH-25D ES0186U 5 U1 5 GROUND 6 6 BATTERY 7 7 TO KEY SW (DIESEL ONLY) 8 8 JUMP TO 7 (GAS ONLY) 9 1 3 4 7 10 9 2 9 IGN OR FUEL ON 10 10 TEMP OR PRESS FAULT 12/24 Volt IGNITON/START MODULE P/N 56057 GROUND BOLT

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) NM L KJ I HG F E DCB A TO GROUND 1 CONTROL BOX CONNECTIONS RD TS61-2 WH/RD TS62-6 RD/WH-CR34#87 BR-L46(-) OR/BK-TB15D BK-TB7D RD-TB20D 2 RD/WH-TS61-3 RD-CB2-1 BR-CR34#85 OR-TB14D RD/BK-TB2D BR-HM(-) WH/RD-CR19#87 RD-C134D WH-TS51-2 BL-TB44D RD-R14 BR-GND STUD RD TS62-4 RD-L45(+) WH-TB23D RD-TS51-5 RD-TS51-1 BL/BK-TB59D WH/RD-CR19#87A BK-TB22D WH/RD-TB26 BK/RD-TB9D RD/WH-R16 RD-TB24D WH-TB21D BK/RD-TB35D BK/WH-TB8D RD/WH-CR34#87A RD-TB20C BK/WH-TB34D RD-TB1D RD-C6-33 TS52 WH/RD-R4 1 GR-TB17D BK-TB33D GR/BK-TB18D WH/BK-TB5D WH-TB4D WH/RD-R2 GR/WH-TB19D RD-TB27D WH-KS1-1 RD-TS61-2 RD-P4 RD-TB20C RD-P1-2 32 33 NO P4 44 D3 TS51 63 41 D64 3 NO TS61 63 G6 41 WH/RD WH/RD TS56 D4 32 1 21 CB2 R2 R4 4 KS1 31 TS62 64 21 24 64 1 CB1 1 B1 3 TS63 L46 + RD/WH B +3 5 R16 R14 D2 TS58 6 TS54 3 3 2 1 D13 2 D28 1 RD 7 NC 2A 1A 2B 1B NC P1 L2 TS59 3 2 1 TS57 63 41 21 CB3 CB1 COMPONENT INDEX - GROUND CONTROLS L2 LED - CHECK ENGINE TS59 PLATFORM LEVEL UP / DOWN TOGGLE SWITCH 8 CB2 ENGINE CIRCUIT BREAKER, 15A L46 LED - CABLE TENSION TS61 PRIMARY BOOM UP / DOWN TOGGLE SWITCH CB3 CONTROLS CIRCUIT BREAKER, 15A P1 EMERGENCY STOP BUTTON TS62 TURNTABLE ROTATE TOGGLE SWITCH CB7 CIRCUIT BREAKER, 15A (OPTION) P4 FUNCTION ENABLE SWITCH TS63 PRIMARY BOOM EXTEND / RETRACT TOGGLE SWITCH CR1 HIGH IDLE CIRCUIT BREAKER R2 RESISTOR, 5W, TURNTABLE ROTATE SPEED U1 IGNITION START MODULE CR2 START RELAY R4 RESISTOR, 7.5W, TURNTABLE ROTATE SPEED CR4 IGNITION / FUEL RELAY R14 RESISTOR, 10W, PRIMARY BOOM UPPER ZONE SPEED NOTE: DASHED LINES INDICATE OPTIONS. CR5 HIGH IDLE RELAY R16 RESISTOR, 7.5W, PRIMARY BOOM UP / DOWN SPEED CR17 HORN RELAY TS51 AUXILIARY PUMP TOGGLE SWITCH Deutz D201E1S0L1806U3i Engine CR19 HYDRAULIC OIL COOLER RELAY (OPTION) TS52 Deutz TD2011L04i Engine CR23 TURNTABLE SPEED REDUCTION RELAY TS54 ENGINE START TOGGLE SWITCH CR34 DRIVE LIGHTS RELAY (OPTION) TS56 RPM SELECT TOGGLE SWITCH G6 PRIMARY BOOM SPEED REDUCTION RELAY TS57 GLOW PLUG TOGGLE SWITCH KS1 TS58 PLATFORM ROTATE TOGGLE SWITCH HOUR METER JIB BOOM UP / DOWN TOGGLE SWITCH (S-65 OPTION) KEY SWITCH Part No.147753 S-60 • S-65 • S-60 TRAX • S-65 TRAX 6 - 189 S-60 HC • S-60X •S-60XC Downloaded from www.Manualslib.com manuals search engine

December 2013 Section 6 • Schematics Ground Control Box Switch Panel Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 189 6 - 190 Downloaded from www.Manualslib.com manuals search engine

Section 6 • Schematics December 2013 Platform Control Box Wiring Diagram S-60/S-65/S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) 6 - 191 6 - 192 Downloaded from www.Manualslib.com manuals search engine

CWLITE WH TS49 LM N ES0186U CONTROL HARNESS GR/WH + TO PLATFORM RD OUTPUT SWITCH PANEL BRN - C1 GR/WH RD C19JSV GR/WH TS7 GR/WH C19JSV GR/WH C4P-7 BR JIBBK BRN JC3 BR BRN GND C134PWR RD OPT. RD-E-STOP P134PWR RD-H1+ CR13-#86 RD TS7 WH BR JK CR27 LIFT / DRIVE RD RD NOTE: DASHED LINES INDICATE OPTIONS. (OPTION) C32BRK WH/RD C1P-6 CR14 C32BRK WH/RD J2-19 CR30 OPT. TS14 WH D23 C40LS OR D24 C42LS OR/RD P26ESTP BK I P24FS WH P23BAT WH C7P-2 JIB BR P24FS WH P22BAT BK C7P-1 (S-65 OPT.) BRN DE FGH C19JSV GR/WH C4P-7 C2P C18PRR GR/BK C4P-6 C3P C17PRL GR C4P-5 C4P C15PLD OR/BK C4P-3 C7P C14PLU OR C4P-2 C129JDA BL C3P-10 TS8 F.S. J8-P109LS GR/WH C3P-12 C9 F.S. C59CNK BL/BK C3P-11 L47+ J3 P26BAT BK C9-1 P2 3 P25FS RD C9-3 TS2 1 P24FS WH C9-2 TS4 11 1 C45GEN GR/WH C2P-7 C46HRN GR C2P-5 December 2013 Platform Control Box Wiring Diagram, S-60/S-65 U13 C1P Part No.147753 S60 TRAX/S65 TRAX Deutz Engine Models (AS) (from SN 21001 to 21629) ALC-500 C42LS OR/RD C2P-4 C2P J8 J2 C6TRF WH/RD C3P-6 C3P 6 C123PBS RD/BK C4P-8 C4P 1 C7PBE BK C3P-7 C7P C13DE BL/RD C4P-1 C8PBR BK/WH C3P-8 C7P C40LS OR C2P-2 12V BATT C9PER BK/RD C3P-9 C41RPM OR/BK C2P-3 C30FWD WH C1P-4 C1PBU RD C3P-1 C31REV WH/BK C1P-5 C2PBD RD/BK C3P-2 C36SCC BL C1P-10 C3PBF RD/WH C3P-3 C37SCW BL/BK C1P-11 C5TRR WH/BK C3P-5 C32BRK WH/RD C1P-6 C4TRL WH C3P-4 C29MS RD/WH C1P-3 P109ANG GR/WH C4P-9 SENSOR GND BR C4P-4 1 BR 2 C4P(BR) Downloaded from www.Manualslib.com manuals search engine J7 C3P(GR) C2P(BK) 1 C1P(GY) P109ANG GR/WH 9 C35RPM BK/RD C1P-9 C28TTA RD/BK S-60 • S-65 • S-60 TRAX • S-65 TRAX C165TRS WH/RD J1 C34SA BK/WH C1P-8 RD/BK-L48 S-60 HC • S-60X • S-60XC SENSOR GND BR C33STR BK C1P-7 P134PWR RD C2P-6 C164PES RD/WH 1 C27AUX RD C1P-1 RD-TILT P162JPW OR AB C C163PLS WH/BK C28TTA RD/BK C1P-2 Deutz D2011L03i Engine GND BR Deutz TD2011L04i Engine C160JPL WH/RD C28TTA RD/BK C1P-2 P162JPW OR BATGRN C7P-3 C159STC BL/WH GND BR D40 C143DEL BL/BK C144DER BL/WH C13DE BL/RD C29MS RD/WH Section 6 • Schematics RD/BK-L48 + H1 P134PWR RD CWLITE BK BRN BRN CWLITE WH TS49 6 - 192 2 4 6 8 3 5 7